The machine is applicable for plasticating and mixing rubber and plastics. Structural features: The internal mixers of this adopt elliptical tangential rotors. The wings and working surfaces of the rotors, the internal surfaces of the mixing chamber, and the working surfaces of the pressing ram device and the discharging device are all coated on with wearable hard alloy by built-up welding method, which are durable and corrosion proof and have a long service life. The rotors, the mixing chamber and the discharging door are all structured with circulating channels to realize the circulation of heat transmission mediums. According to different processing requirements, the mixing materials may be heated by hot steam or cooled by cold water. The mixing chamber is a combined configuration, which is convenient for assembling, disassembling and maintaining. The drop-door discharge device is driven by two reciprocating oil cylinder which directly pull the locking plate to lock the discharge door. The device provides fast discharging and reliable airproof. The rotors are supported by rolling bearings, which are easy to maitain and have a long service life. The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission effciency, lower noise and longer service life. The pressing ram device may be driven by pneumatic cylinder or oil cylinder to press onto the mixing materials to force them equally mixed so as to increase productive effciency. Mated with the electric controller, the pressing ram device can automatically add pressure, release pressure or just keep floating. Both manual and automatic modes are arranged to operate plc electric system. It is easy to exchange the modes and reliable to operate the controller.
Two molds hydraulic type b-o-m press Model aw-1a aw-2a aw-3a aw-6a aw-6b aw-6c Tire size m/c & s/c s/c i/d l/t m/c s/c l/t m/c s/c l/t m/c s/c l/t m/c s/c Bead dia. Range 8-18 4-10 8-21 8-21 8-21 8-21 Oil cylinder size(mm) 225 200 250 300 300 325 Clamping force (tons) 83 66 103 135 135 160 Platen o.D.(mm) 800 600 883 1000 1067 1100 Mold thickness(mm) 50-180 130-300 100-230 100-340 100-340 170-400 Green tire height(mm) max.310 max.460 max.460 max.550 max.550 max.630 No. Of cavity 2 Internal pressure max.22kg/cm2 Platen steam max.10kg/cm2 Hydraulic water 20kg/cm2 Compress air 7kg/cm2 Vacuum above 100mm hg Curing system high temperature hot water or steam
Total pressure (mn) 28.00 Platen size(mm) 1400x5700x80 Daylight (mm) 200-400 Plate unit area pressure(kg/cm2) 35.0 Piston diamterter (mm) ª)450 Piston stroke (mm) 400 Max working hydraulic pressure(mpa) 17.6 Max working temperature (íµ) 170 Max steam pressure (mpa) 1.0 Cylinder quantity( set/unit) 10 Motor power (kw) 66 Overall dimension (l x w x h)(mm) 5700x2350x4200 The line of conveyor belt vulcanizing presses are of high automation level and compact advanced structure, suitable to vulcanize giant conveyer belt such as nylon conveyer belt, common conveyer belt, anti-fire conveyer belt, wire rope conveyer belt etc. The main machine is of frame structure and equipped with special purpose hydraulic unit. Both the hot plates and piston plunger are all made of superior material, they are accurately processed and have high etch and wear resistance. The control system has been taken up with plc so as to realize multi program automatic control of curing process, for example, the temperature of the hot plates can be measured and regulated automatically. This will improve the control level and provide with high efficiency of production and low intensity of labor.
Type xk-150 Xk-250 Xk-300 Xk-360 X(s)k-400 X(s)k-450 X(s)k-560 Working diameter of rolls (mm) +150 +250 +300 +360 +400 +450 +560 Working length of rolls (mm) 320 620 750 900 1000 1200 1530 Working linear speed of front roll(m/min) 8 15.1 15.1 16.25 18.65 24.5 27.7 Max gap (mm) 10 10 10 10 15 15 15 Capacity per.Batch(kg) 1-2 10-15 15-20 20-25 18-35 25-50 50-65 Driving motor power(kw) 7.5 18.5 22 30 37 55 95 Overall dimension (mm) L 1080 3400 3580 3940 4250 5200 6120 W 796 1350 1550 1780 1850 2380 2280 H 1415 1500 1695 1740 1870 1770 2000 Weight (kg) 1100 3500 5205 5670 7600 13000 22000 Notes Bearing Nylon bush grease lub copper sleeve oil lub Nylon bush grease lub The machine is mainly used in rubber & plastic pruducts factory: natural rubber plasticating, raw rubber and compound mixing, as well as rubber warm-up and rubber sheeting. As a open type two roller mixing mill, it consists of seat, frame, roller, driving gear, lubricating device, cooling and heating device, adjusting device of roller nip, safety brake, motor and reducer, etc. The roller, with smooth surface after polished, is made of chilled cast iron. Steam and cooling water can be inputted in the empty roller to adjust temperature of roller. Two rollers rotate reversely with different speed, so that rubber materials are drawn into the gap of the two rollers for processing.
Item Model X(s)n-10x32 X(s)n-20x34 X(s)n-35x30 X(s)n-55x30 X(s)n-75x30 X(s)n-110x30 Total volume of mixing chamber L 25 45 75 125 180 250 Working volume of mixing chamber L 10 20 35 55 75 110 Driving motor power Kw 15 22 55 45 75 55 110 95 185 Tilting motor power Kw 1.1 1.5 2.2 2.2 4 4 Tilting angle íp 140 140 140 140 140 140 Rotational speed of the rotor(front/rear) R/min 32/23.5 34/28 30/24.5 30/24.5 30/24.5 30/24.5 Pressure of compressed air Mpa 0.5í½0.8 0.5~0.8 0.5í½0.8 0.6í½0.8 0.6í½0.8 0.6í½0.8 Capacity of compressed air M3/min í²0.5 í²0.7 í²0.9 í²1.0 í²1.0 í²1.5 Pressure of cooling water(rubber mixing) Mpa 0.2í½0.4 0.2í½0.4 0.3í½0.4 0.3í½0.4 0.3í½0.4 0.3í½0.4 Pressure of heating steam(plastics mixing) Mpa 0.5í½0.8 0.5í½0.8 0.5í½0.8 0.5í½0.8 0.5í½0.8 0.5í½0.8 L Mm 2580 2630 3200 3280 3330 3930 Overall dimensions W Mm 1300 1520 1900 1930 2620 3000 H Mm 2280 2550 2950 3070 3340 3660 Weight Kg 3300 4500 6500 7500 10500 14500 The machine is applicable for plasticating and mixing rubber and plastic, as well as applicable for mixing and kneading sticky materials.
Super Fine and High Tensile Grade as per customers requirements