Heavy plate feeder is one new type high-efficiency conveying equipments. It absorbs SY decades years experience in designing &manufacturing conveying machines and the advanced technology of the world. This apron feeder is especially suitable for short-distance transmission.
Ball mill is the key equipment for secondary grinding after crushing. And it is suitable for grinding all kinds of ores and other materials, no matter wet grinding or dry grinding. Besides, it is mainly applied in many industries, such as ferrous&non-ferrous metal mine, building materials, chemical, electric power, coal, traffic, light industry, etc. In our company, this series of high-efficiency ball mill adopts rolling bearing support instead of sliding bearing support with bearing bush. Therefore, it can save energy by 10-20%. According to different discharging ways, it can be divided into two kinds, grate type and overflow type.
Wet rotary kiln, as building material equipment, is widely used in metallurgy, chemical industry, building refractory material, environmental protection and other industries. The rotary kiln consist cylinder, supporting device, support device with retainer wheel, drive device, active kiln head, kiln end sealing device, coal injection pipe device and other components. Wet rotary kiln body shows a certain degree of tilt to horizontal level. The entire kiln body is supported by roller device. It also has retainer wheel device to control the kiln body in case it runs up and down. The drive system also has auxiliary drive that can make kiln body drive when major power is off and prevent kiln body bending and being out of shape besides major drive. Kiln head and kiln end sealing device uses advanced technology to ensure reliability of sealing.
Cone crusher is used for crushing ores and rocks and the advantages are reliable structure, high efficiency, easy adjustment and economy. SY series cone crusher with high-efficiency and hydraulic pressure is widely used in mining, cement factory, sand and stone industry. It is used for secondary and fine crushing of all kinds of rocks, whose pressure strength resistance is under 350Mpa, such as iron ores, nonferrous metal ores, basalt, granite, limestone, sandstone, cobble, etc.
The rotary scrubber is an autogenous rotating drum scrubber, utilizing pebbles and rocks within the feed source to fracture and disintegrate clays, agglomerates and soft oxides. The scrubber spins slowly, similar to a giant washing machine. It churns the fines and oversize and water together, vigorously breaking up the soil matrix as well as liberating the target mineral from tough clay, schistand rock. Disintegrated material is homogeneously slurried within the drum, whilst the autogenously load is retained within the drum by reverse flights located at the drum discharge end. Slurry and washed oversize overflows the drum discharge throat to the concentric exit trommels. This material is then passed on to the downstream process equipment in pioneers machinery which can be in various forms such as centrifugal concentrator, spiral chute, rougher jig etc.
Spiral classfiers in pioneers machinery factory suitable for dewatering, medium, desliming and spraying in ore dressing for medium and fine naturial wet and dry classifying in mine. Pioneers classifying machine is mainly used in the production flow of metal processing. According to the difference in sedimentation rate of mineral particles and mud, the particle sizes of ores with 14-325 meshes are classified. Waste mud or water for ore sand can be separated from the ores.
Working with contractors, engineers and plant operators, the staff at Pioneers factory constantly strives to improve the design based on the central transmission thickener principle and shallow subsidence theory in order to improve overall operation efficiency, installation and maintenance. Our pioneers company have developed a new high effect Inclined tube Clarifiers which has advantage of small size, less investment, low cost of operation, high thickening efficiency. Widely applied to in the sewage treatment of metals, on-metallic washing plant, building materials, chemical industry. Currently pioneers Inclined tube Clarifiers Widely used in tungsten, tin etc rare metals plant. Feeding slurry or other liquid into thickening zone from feeding zone. With suspended process in the thickening zone, big particle size will be discharged from the bottom outlet, because of settling velocity which overcomes water flow resistance. At the same time, small particle size minerals will flow up to the inclined tubes which are hexagonal thin-walled type. Accumulated to a certain amount of down under gravity to the settlement area, micro-fine will be overflowed. The process achieves the classification and thickening purpose.
Floating shaker table in pioneers used primarily for sorting coarse grain size of the tungsten-containing rock and placer tin or nonferrous metal sulfide ores containing sulphides of tin concentrates or coarse scheelite - wolframite - cassiterite mixed concentrate ore particle size is usually in the range of 0.2 ~ 3mm, individual cases can reach 6mm. These sands crude density difference or need to concentrate minerals with similar specific gravity, then the normal gravity separation method can not achieve effective separation; flotation separation by single flotation concentration, because the particle size is too large, and unable to obtain satisfactory technical indicators by only froth flotation. At this time, we introduce our TF-4500*1850 floating shaking table in pion eers with complete wooden riffle deck which can be coated with rubber.
Rotary spiral chute combines the characteristics of spiral concentrator, shaking, centrifugal concentrator is dressing plant for production and scientific research of the model of gravity concentration equipment of. In a deeper theory to the practice of speaking, than the ordinary screw slip re-election machine more than a "function" is defined as the center with a low speed, through the experimental study and production practice proof against the pulp flow direction (counterclockwise) favorable in improving the condition of spiral surface upflow membrane and enhance the recovery of useful minerals, the subject is aiming at the intersection of the membrane of the inner layer and the outer edge of the turbulence in the middle region of the laminar flow and turbulent flow spiral flow -- quite the secondary flow in the middle of the "zero" position. It is the center of the speed to adjust to play a certain role. So it is generally better than the ordinary gravity recovery of fine machine. The device has the advantages of high concentration ratio, high recovery rate, small occupation area, less water consumption, convenient operation and strong adaptability. Another with frequency conversion control system, can adjust the speed of equipment, in order to achieve the best effect of mineral processing.
Tray Type Centrifugal Gold Separation Machine LP600 also called gold panning machine in pioneers machinery factory as heavy medium separation appliance, is supported with hollow shaft and driven by power, with its major part being of cauldron disk. Slurry is transferred via slurry pump to the separation disk center where ore grains are acted by both gravity and inertial centrifuging force. During the course of movement by the ore grains upwards along the center of disk surface, when angle is greater than 45 degrees, the centrifugal component force in the direction of slope will gradually decrease while gravity component force will gradually increase. When it is up to a certain level, the two forces will reach balance, and near the point of balance easily develops a heavy mineral sediment layer. Tailings are discharged from edge at the upper disk, and concentrates after stop of feeding ( shut-down), are washed with water before being drained by hollow shaft. The major structure of the machine follows the technical data about gold washing from KNUDSEN, Australian mining company. The machine is primarily applied for washing and separating placer gold at a size of minus 4mm and is capable of recovering natural gold grains at sizes of over 15 um. In operation, inner hole of the center is blocked using plug with its drainage and collection at a regular basis. It can be operated intermittently or continuously, with the ore feeding and water adding simultaneously. The rotation direction is anti-clock( as indicated by arrow) at a speed of 70-110 r/pm. Ratio between solid and liquid for slurry is 1/4-2/3. The machine can be operated by power individually and multi-machines also can be operational in a combined or pedal manner ( without power supply ).
In the sluice box we input water, sands, silts, and gravels, now the water is what is used to transport the materials from one end of the sluice to the other and in the process gravity and specific gravity allow for the heavier minerals to settle towards the bottom of the sluice and the lighter materials are catch up in the water as a suspended load. Now this works to a degree and it doesn¡¡¥t, as the bed load materials can and will be caught up by the water flow and moved along and right off the end of the sluice. To trap and hold the heavy minerals in the sluice we need some obstructions in place, this is where the riffles and matting come into play, and the matting while having importance in gold recovery, is not as relevant in the recovery of gold as the riffles. The riffles now these are important and having the right design of riffles will make an enormous difference in the amount of gold that you are able to recover from a cubic metre, therefore the amount of material that one will have to excavate and wash through you sluicing system when working. So having the right type of riffle system for the type of sluice box operation you want to use is going to make your gold recovery more efficient and cost effective, therefore more gold in your pocket at the end of the day.
Featuring low cost, high efficiency, small space occupation, energy conservation, sturdy and durable structure, maintenance easiness and high return on investment, this NJ wet pan mill of pioneers is mainly used for concentration of gold, silver, lead, zinc, molybdenum, ferrum, copper, antimony, tungsten and tin etc. This pioneers pan mill is the first choice of substitute for ball grinding machine and is the ideal choice for medium and small-sized mineral separation enterprises. Wet pan mill of pioneers is modified based on traditional machine. Due to the large size of work piece, short operation period, high-power motor and long installation period, it is impossible for users to put traditional machines into operation immediately, and the maintenance and replacement of material requires large hoisting equipment.
Rock Hammer crusher also called Hitting Granulated Substance Machine, which can crush ore which is below 50mm or the tailings, middlings which in the uncompleted ore. And break up the useful metal from the ore, depending on the requirement of factory, it can crush the mineral particles in 1 to 180 mesh, and separate them in the shaking table.They are suitable for the small factory, and same times can take place of ball mill in some degree, Easy installation, easy operation, less investment, fast effect. The rock hammer crusher in pioneers machinery factory consist of rotor which with hammer, and the rotor consist of spindle, disk, pin and hammer. The motor drives the rotor to rotate at a high speed through the belt, the material enter the machine through the feeding port the rotating hammers with high rotation speed are crushing them, the small size mineral was discharge through the sieve and the large size still was crush and beat in the sieve until the crushed products meeting the required size can be discharged by the outlet and become the final products.
Multideck Lift Type Shaking Table by Pioneers which is also called table concentrator, it's effective in processing precious and base metal, rare metal and non-metallic minerals, widely used in separation for Gold, Silver, Tin, Columbium, Tantalum, Titanium, Barium, Tungsten, Iron, Chrome, Manganese, Zircon, Lead, Zinc, Mercury, Copper, Aluminum, etc. The range of effective separating particle size of shaking table is 2 to 0.022 mm with large single unit capacity as multi units (3 or 4 sets) 6S shaking tables production. A transmission box is arranged on a transmission box supporting seat at the end of a stand, a lower-layer supporting and holding frame of a Pioneers double-layer table support is arranged on a saddle-shaped seat of a slope adjusting mechanism, an upper-layer table surface and a lower-layer table surface are respectively arranged on an upper-layer supporting and holding frame and the lower-layer supporting and holding frame of the Pioneers multi-layer table support through a shaking supporting mechanism, the end surfaces of the upper-layer table surface and the lower-layer table surface are connected through a table surface interlocking plate, and both ends of a connection screw are respectively in a hard connection with a transmission box linkage seat and the table surface interlocking plate. The invention has the advantages that the occupied area for installation is reduced half, the mineral treatment capacity of the single device is Pioneers doubled, the operating range of the site workers is greatly reduced; the basic engineering quantity of the device is reduced half, the consumption of construction materials for water supply and ore feeding and discharging flow pipelines is greatly reduced, the plant construction area of the concentrating mill is reduced half, and the energy efficiency is high, and is especially suitable for the Northeast area with special demands to the production environment.
CTB(S,N) Wet Drum Permanent Magnetic Separator in pioneers is suitable for concentrating magnetic materials from non-magnetic materials by the difference of mineral magnetic coefficient and the machine magnetic system and mechanical drive. CTS magnetic separator is downstream type magnetic separators, CTN model is called counter-current type magnetic separator and CTB model is normally named as semi-countercurrent type magnetic separator.
3PC Dry Intensified Magnetic Separator, applicable for separations of ilmenite, rare earth ore, chromite, tungsten and tin ores, limonite, columbium and tantalum ores, zircon, rutile, monazite, andalusite, garnet, kyanite, feldspar, quartz and other minerals with magnetic differences or removal of iron in nonmetallic minerals. Main device comprises feeding unit, weak magnetic roller, drive motor part, material conveying apparatus, magnetic disk, electromagnetic system, frame and others. The electric control section consists of components of control, voltage regulation, rectification, instrument and so on.
Beneficiation spiral chute integrates features of spiral concentrator, shaking table, and centrifugal separator. It the best equipment for mineral processing, especially used for mining sands in coastal, river, sand beach, river road, etc. Beneficiation spiral chute is adapted to process alluvial deposit, especially flat materials with high monomer dissociation degree of useful minerals. Besides, since minerals containing high mud have low concentrate quality, so they must be de-slimed and graded before entering into the beneficiation spiral chute. The working features of beneficiation spiral chute is that the concentrate, middling and tailings are gotten at the end of the equipment, and the sorting process does not need washing water. Spiral chute is the main component of the device, which is made of polyurethane wear-resistant plastic or mixed artificial corundum resin. Its liner is made of FRP a wear-resistant material. On the top end of beneficiation spiral chute, there is a mineral separation device and a feed tray; at the lower part of beneficiation spiral chute, there is a products interceptor and a trough for receiving ores. The whole equipment by pioneers manufacturer stands vertically though still frame.
JT series Saw-tooth Wave Jig is a new type of energy saving and high efficient gravity separation equipment and developed based on the traditional Sine Wave Jig. The difference between Saw-tooth Wave Jig and Sine Wave Jig is that the pulsation curve for jigging is saw-tooth wave shape, with speedy upward flow and slow downward flow. Bed layer is elevated integrally and slowly dropped with a long effective loose time, allowing significant increase of handling capacity for unit screen surface, decrease of lower limit of grain size recovery and large save of make-up water for under size fraction. In practice, contrast of Saw-tooth Wave Jig and Sine Wave Jig shows up raises of recovery of Saw-tooth Wave Jig: Sn:3.01%, W:5.5%, Pb:1.63%, Zn:2.04%.Shicheng Pioneers Mining Machinery Manufacturer Factory has strong technical advantage and production power on rougher jig machines production, and wins customers¡¡¥ support and trust deeply.
Centrifugal gold concentrator is a relatively new type of gravity concentration apparatus. The machines of pioneer s stlb series concentrator utilise the principles of a centrifuge to enhance the gravitational force experienced by feed particles to effect separation based on particle density. The key components of the unit are a cone shaped "concentrate" bowl, rotated at high speed by an electric motor and a pressurized water jacket encompassing the bowl. Feed material,typically from a ball mill discharge or cyclone underflow bleed, is fed as a slurry toward the centre of the bowl from above.The feed slurry contacts the base plate of the vessel and due to its rotation, is thrust outward.The outer extremities of the concentrate bowl house a series of ribs and between each pair of ribs is a groove. During operation the lighter material flows upward over the grooves and heavy mineral particles (usually of economic value) become trapped within them. Pressurized water is injected through a series of tangential water inlets along the perimeter of each groove to maintain a fluidized bed of particles in which heavy mineral particles can be efficiently concentrated. Centrifugal gold concentrator is an efficient equipment for recovering free gold in all particle size ranges,specially for recovery of fine gold which is lost during the operation of the gravitational concentrators(sluice boxes and jigs). It can be used not only for placer gold mining, but also for recover the natural gold from hard rocks, to replace amalgamation, and recover gold from the tailings.
Double-layer concentration table by Pioneers factory. A transmission box is arranged on a transmission box supporting seat at the end of a stand, a lower-layer supporting and holding frame of a Pioneers double-layer table support is arranged on a saddle-shaped seat of a slope adjusting mechanism, an upper-layer table surface and a lower-layer table surface are respectively arranged on an upper-layer supporting and holding frame and the lower-layer supporting and holding frame of the Pioneers double-layer table support through a shaking supporting mechanism, the end surfaces of the upper-layer table surface and the lower-layer table surface are connected through a table surface interlocking plate, and both ends of a connection screw are respectively in a hard connection with a transmission box linkage seat and the table surface interlocking plate. The invention has the advantages that the occupied area for installation is reduced half, the mineral treatment capacity of the single device is Pioneers doubled, the operating range of the site workers is greatly reduced; the basic engineering quantity of the device is reduced half, the consumption of construction materials for water supply and ore feeding and discharging flow pipelines is greatly reduced, the factory construction area of the concentrating mill is reduced half, and the energy efficiency is high, and is especially suitable for the Northeast area with special demands to the production environment. Double re-election shaker from Pioneers Manufacturing, including gearbox, articulating deck, bed strips, slope adjustment mechanism, motors, mine shafts, to sink, wherein: the transmission case in the frame ends of the gearbox support base (on 1?, lower bunk bed frame supporting the holding frame in the saddle adjusting mechanism slope, (? shaker shaker upper and lower surfaces C3) were placed by shaking the support mechanism of the upper bunk bed frame supporting the holding frame and the lower support clamp holder, shaking the upper surface and the lower surface shaker C3) of the end face interlocking plate is connected with the bed, connecting screw (? both ends and bed interlocking plate hard drive is connected to the linkage box seat.
