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For the Hydraulic Manifold Block with porous system like cranial nerve, after made samples successfully, They have a special hydraulic manifold block, which includes 13 groups of M32 threaded holes, and all of them are stepped holes. At the same time, there are cross holes, straight holes, and bypass holes. The hole size is required to be more than 8. Compared with the hydraulic manifold blocks with 10 groups of normal threaded straight holes, it is not only complex in structure, but also 20% higher in precision. Arno knew that it was difficult, so he arranged 3 hydraulic manifold block manufacturers for proofing, which lasted 60 days, but all of them failed to meet the standard. This is a test order of hydraulic manifold block from an old customer. Arno wants to struggle again. Due to time constraints, he does not dare to use a new hydraulic manifold block manufacturer. His old hydraulic manifold block supplier is also unreliable. This makes , who has eight years of procurement experience, a little overwhelmed. I had a hunch that this hydraulic manifold block was not simple. Because the PO of hydraulic manifold blocks given to me by is a challenge every time. engineers pondered over the drawing of hydraulic manifold block sent by , and it is really difficult to process, with very high precision. There are not only many pore systems, but also many deep holes, more than 20 groups of 4 deep holes, with a length diameter ratio greater than 25. For M32 threaded holes of stepped holes, the coaxiality between holes is required to be 0.02mm, and the coaxiality between threads and holes is required to be 0.045mm. This complex pore system structure is like the distribution of the nervous system of the human brain. Doctors without more than 10 years of experience in brain surgery may not be confident to operate on the operating table. technical team, after 3 days of internal research and discussion, the plan has been worked out, and our chief engineer will handle the knife, starting from the production drawing of the hydraulic manifold block. However, I replied to that was only 90% sure that the sample of this hydraulic manifold block was successful, and the cost was not low. Maybe hesitated and didn't give any reply for 3 days. On the fifth day, received the development fee paid by him.
With hydraulic manifolds, the energy consumption of the original unsalable equipment not only decreased by 20%, but also became hot seller is from a agricultural machinery equipment company, mainly responsible for purchasing hydraulic components. In the second half of last year, the sales of one of their rotary tillers were poor. Users reported that the equipment was insensitive and inefficient, and the fuel consumption was 10% higher than that of the same type of equipment. The boss realized that there were hidden dangers in the hydraulic manifolds and asked the engineers to check the causes. However, more than 1 month had passed and there was no practicable plan. The boss was worried and asked to contact the original hydraulic manifold manufacturer to see if they could provide technical support, but they were only good at producing hydraulic manifolds according to the drawings. Connor also asked all his manufacturers of hydraulic components, but none of them gave a plan. When reported these to his boss, he could only helplessly look at his boss shaking his head. the display and introduction of hydraulic manifolds, and left a message: what is the relationship between hydraulic equipment with high energy consumption and slow response and hydraulic manifolds I understood that Connor had a problem with hydraulic manifolds, but it was difficult to answer. After several communications, I learned that his boss was worried, and wanted to solve the problem that had plagued his company for nearly 3 months. According to the hydraulic manifold drawings and the video of rotary tiller work sent by engineers had discussion. The probability was that the hydraulic manifold design had hidden problems. From the analysis of hydraulic manifold and system schematic diagram, there were certain energy conflicts between the design of some oil circuits and the selection of hydraulic valves. could redesign the hydraulic manifold to match their equipment. also readily paid the development cost. 1 month later, sent the hydraulic manifold samples. 2 months later, said that after their rotary tiller was installed with hydraulic manifolds, it was responsive during operation. The operation was more than 20% higher than before, and the fuel consumption was also reduced by 20%. The customer feedback was good, and more and more customers came to try it out. told me privately that he had seen his boss's long lost smile. The boss paid more and more attention to him. He will be promoted to the management next month. hydraulic manifold has 3 advantages 1. engineers have experience in hydraulic manifold design, especially in oil circuit design. Ensure flow distribution as required, eliminate bypass throttling loss and reduce energy loss.
hydraulic relief valves . purchased a batch of hydraulic relief valves for crane system in because the original supplier was not able to meet the delivery. He sent an email last week saying with hydraulic relief valves, the stability is 8% higher than that of the original supplier, and there is almost no external leakage. This surprised him. The use experience of hydraulic relief valves has benchmarked with their previous local hydraulic relief valve manufacturers The vast majority of hydraulic valve bodies are made of nodular iron, vermicular iron and gray iron and cast with resin sand as the molding medium. Therefore, there is sticky sand in the casting, which is easy to pollute the oil system and block the valve and filter, which is the key factor affecting the stability of hydraulic relief valves. Most of the common sand cleaning methods of hydraulic relief valves used in the industry are shot blasting and electrochemical sand cleaning, all of which have limitations. 1. Shot blasting can not completely remove the sticking sand from the valve hole with complex structure and small oil passage, which is easy to affect the tightness and product accuracy, and is not conducive to the stability of the hydraulic relief valves. 2. Electrochemical sand cleaning can relatively remove the sticky sand in the narrow oil passage, but it has high energy consumption, high operation intensity of workers, easy to have human errors, can not completely remove the sticky sand, and is not conducive to the stability of the hydraulic relief valves. Improving the quality of hydraulic parts processing process, improving the cleanliness level and ensuring the stability of hydraulic relief valves has always been the hard index of hydraulic relief valves. Auxiliary processing of hydraulic parts mainly includes: sand cleaning of valve body, deburring or residue treatment of parts and cleaning of hydraulic parts. How does do the sand cleaning of hydraulic relief valves technical team has continuously improved the sand cleaning process of hydraulic relief valves after years of technical improvement. For the sand cleaning of small complex castings, has its own unique sand cleaning 5 methods, namely: artificial aging - Pickling - rinsing - rust prevention - ultrasonic cleaning. Artificial aging is used to reduce the binding force between the casting and sand, acid pickling is used to remove the oxide skin at the joint between the sand and the casting to peel the sand from the casting, and then the explosion of compressed air during ultrasonic cleaning is used to peel off the sand, so as to achieve the purpose of sand cleaning. has its own unique advantages of sand cleaning 5 methods: (1) it is less affected by the casting structure; (2) it is
Recently, the PO quantity of hydraulic pressure regulating valves has suddenly increased. Whether it is the trial order or the daily order of wholesale customers, after the delivery date of the hydraulic pressure regulating valves is determined, the customers begin to pay. Brooke is my old customer. We have cooperated for more than 1 year. Most of his orders are hydraulic pressure regulating valves. Yesterday, Brooke placed a new test order and advanced the full amount. I asked him why he chose to give it to Brooke replied to us as follows: 1. gives as much as it promises, unlike other hydraulic valve manufacturers who over promise but can't fulfill the commitment. 2. In the technology of hydraulic pressure regulating valves, I trust most. 3. In terms of service details, is the best in my current hydraulic valve supply system. My first business with Brooke was also the hydraulic pressure regulating valve. The first PO was a small order for the hydraulic pressure regulating valve. The second time, there was an inquiry for a large number of hydraulic pressure regulating valves, and we also made samples, but Brooke told me that because the price of was 17% higher than that of another hydraulic pressure regulating valve manufacturer in , so he purchased it from another factory. I remember that I joked: if there is no problem with the hydraulic pressure regulating valves you purchased, I will admire you. At that time, he needed a hydraulic pressure regulating valve with high pressure parameters. There may not be a third hydraulic pressure regulating valve manufacturer in Ningbo who can meet this parameter. As expected, Brooke said in an email last month that he was trapped by another manufacturer of hydraulic pressure regulating valves in . After the goods arrived, the workshop technicians installed the hydraulic pressure regulating valves and began to increase 20% of the rated pressure for pressure test. After 24H, some hydraulic pressure regulating valves leaked. However, in the approval stage, the samples of hydraulic pressure regulating valves from this factory were up to standard. Brooke contacted the manufacturer of the hydraulic pressure regulating valves, but manufacturer replied that there was no stock to replace them. Brooke replaced the hydraulic pressure regulating valves with samples from originally, and there was no leakage problem under the same working conditions. Finally, adjusted the production schedule specially and produced new goods for him, which completely solved the leakage problem of the hydraulic pressure regulating valves. I told Brooke that to meet the requirements of this high-pressure working condition, special attention needs to be paid on not only the material selection, but also the material heat treatment and workpiece processing accuracy. More importantly, each hydraulic pressure regulating valve should p
new hydraulic relief valve. The drawings of the hydraulic relief valve were sent 1 month after the confidentiality agreement was signed. The customer requested that if we were not able to develop it, they would witness us destroy the drawings and documents of the hydraulic relief valve by video. It's the first time for this customer to be so formal After receiving the drawings of hydraulic relief valve, we knew that it was to match with a set of aerospace equipment developed by a world top 500 enterprise in the engineers reviewed the drawings for 3 days and still didn't write the sample program. This hydraulic relief valve is not only small in size, but also has material requirements, machining accuracy requirements and use frequency requirements that exceed the parameter requirements of the hydraulic relief valves we have seen. We estimated that the overall development When we mentioned and give you 1 year of time. If the development is successful, you can wait for the order of hydraulic relief valve. If the development fails, this will be deducted from the payment for in the future. to say that the customer will prepay for the development cost of the hydraulic relief valve, but if it fails, we will need to refund it by deducting from the future payment gradually. I did not hesitate to reply to the email and was willing to try to develop this hydraulic relief valve. hydraulic relief valve development would be counted as the contribution of the technical team, and the failure would be counted as mine, because I can't fail to live up to the customer's support for our development. Some people in can not understand how this could be a kind of support. Maybe he didn't think about a question, that is, what would the mentality of the technical team be without customer support Behind these are two completely different ways of thinking. One is that if you haven't done it yet, think about failure first, think about whether there is a bottom plan first, and if not, don't do it. There is also a way of thinking, which is to think about how to start first. If conditions permit, start working first. The difference between these two ways of thinking is not just the difference between conservative and radical, but whether people are the key factor to create value. With the starting money, the hard work of the technical team and the best logistics
The hydraulic valve blocks designed and produced by not only has high reliability and small pressure loss to ensure that there is no oil running between the channels, but also has compact structure, small occupied space, simple oil circuit and easy pipe layout, so as to ensure the high efficiency requirements of different actions of various actuator elements. The valve block can control the valve, which is easy to adjust and operate. hydraulic valve block was designed and proofed successfully at one time within 1 month, which impressed the engineers o The vast majority of hydraulic valve block manufacturers blindly proofed according to customer drawings, ignored working conditions, and did not understand the internal structure and working principle of hydraulic valve block. It is easy to cause hidden dangers in the hydraulic system, and the problem cannot be found. power insensitivity of the hydraulic system related to the hydraulic valve block We replied that this is difficult to judge because it is a system problem that needs to be checked one by one. the next day then we understood why he left such The power unit of a hydraulic system developed by his company needs a hydraulic valve block. Their engineers mentioned that the sensitivity of the power unit is the key and that all components need to cooperate closely. the hydraulic valve block manufacturer strictly controlled the accuracy according to the drawings, it could be easily done. After the hydraulic valve block is finished, it is installed to test the hydraulic power unit. After the oil pump is started, the instantaneous pressure supply at the oil outlet of the power unit does not come up, and it just supply normal pressure after a few minutes. After checking each component one by one, it is suspected that there are hidden dangers in the hydraulic valve block. After detecting the hydraulic valve block, there is no problem in the oil passage and channel of the hydraulic valve block the original hydraulic valve block manufacturer for analysis and solution. The manufacturer said that the hydraulic valve block was completely produced in accordance with the drawings and the accuracy was within the required range, and the reason for problem was unknown. hydraulic valve block , they all said that they could match the drawings, but not sure about the problems of the hydraulic valve blocks. hydraulic system and the picture of the oil circuit running direction of the hydraulic valve blocks of the original have ideas after 3 aspects of comparative analysis.
When I opened the mailbox this morning, I saw an from , which should be a re-order for the hydraulic relief valve, because he asked about the durability of hydraulic relief valve spool last week. Opening the , it is indeed the need for purchasing a large number of 420 hydraulic relief valves, and requiring 3 years of quality guarantee. is a purchaser of . 3 years ago, a customer of his company complained that the crane was easy to depressurize during work, resulting in the inability of the crane to bear the force. Especially after the working temperature reaches 55 C, the pressure cannot go up. Field engineers believe that this is a problem of the hydraulic system, such as low pressure regulation of the hydraulic relief valve, wear of the hydraulic system, or oil pollution. No abnormality was found after inspection. Finally, it was determined that the fault occurred on the hydraulic relief valve. After disassembling the hydraulic relief valve, it was found that the cone valve spool was worn, affecting the sealing of the hydraulic system, so the oil pressure could not rise. The customer does not understand why the valve spool of this hydraulic relief valve is worn after less than 2 years of use. The customer requested to replace with a batch of hydraulic relief valves with durability of more than 3 years and use them on these 12 faulty cranes. At that time, contacted more than 10 hydraulic relief valve manufacturers and got reply that the warranty could not be achieved for 3 years. Some hydraulic valve manufacturers replied that they only have 50% confidence. This result embarrassed Bruce. The customer requirements for the hydraulic relief valve could not be implemented, how he should explain to the owner. I received message from on the of can really provide a 3-year warranty hydraulic relief valve I replied directly: just give it a try then you will know. I can't make money with the trial orders of several samples, and you can't lose money. Maybe was stimulated and sent us the test order the next day for 4 hydraulic relief valves. also frankly told that two other hydraulic valve manufacturers would also try the order at the same time. Their plan is that each factory will be tested for 4 samples, with a total of 12 hydraulic relief valves to meet the urgent needs of customer first. About 2 years after the samples were sent, we received from again for another trial order of 8 hydraulic relief valves. I felt strange and thought that they actually didn't have big quantity order for hydraulic valves. Until last week, from his email, we learnt that they had tested the hydraulic relief valves provided by for 3 years. Indeed, 3 years later, hydraulic relief valves still worked normally, and the hydraulic relief valves provided by the other two manufacturers had faults in less than 2 years.
He has done very well and occasionally inquires about the price with HYDRAULIC VALVE. For the hydraulic check valves purchased some time ago, the production director found that 20% of the hydraulic check valves have parameters that do not meet the standard, so they must get new qualified ones to the workshop within 20 days, otherwise the delivery of customer order would be delayed. Charles asked the original manufacturer of the hydraulic check valve to complete the replacement within 2 weeks. The manufacturer is willing to replenish, but the production can be started only after 15 days, that is to say, it will take 30 days to replenish. tried to find other suppliers of hydraulic check valves, and all replied that it could not be completed in such a short time. realized that something was going to happen and began to look for a new hydraulic valve manufacturer, contacting factories one by one. thought that had also participated in the quotation of this hydraulic check valve, and the samples provided also met the requirements, but it was not considered because the quotation of was slightly higher than that of other hydraulic valve manufacturers by 7%. sent us an e-mail to ask whether the quotation of hydraulic check valve offered 6 months ago can be maintained, and if we can finish an urgent order of 100 hydraulic check valves in 10-12 days. I felt that this should be an order for hydraulic check valve encountered with problem. told us the truth. About 20% of the hydraulic check valves produced by the original factory were unqualified and rejected by their production director. Now he must replenish them as soon as possible. General hydraulic valve manufacturers are unwilling to make such aftercare orders, but HYDRAULIC VALVE don't think so, because , as a production factory, has the same goal as the importer, that is to serve users well, so is more willing to help customers and solve complaints from users together. Fortunately, the corresponding materials are in stock. Combined with the 24-hour production line, our production director conservatively estimates that it can be completed in 12 days. asked us to start blanking now and the hydraulic check valve order will be issued tomorrow. After 10 days, 100 hydraulic check valves were successfully finished. was very happy and quickly air freighted these hydraulic check valves to the Thanks to the God, 100 hydraulic check valves finally arrived at their workshop in 20 days. informed us by email that their engineers installed, debugged and tested hydraulic check valves, which were all normal. The 7% higher price was also agreed by his owner. The owner was very amazed that can deliver so quickly and the quality was better than that of the original manufacturer.
Valve body Material: HT200 Weight: 185.6kg Manufacture process: Sand casting Description: Valve body is one of the main parts of the valve Function: The valve is the device to make the medium (liquid, gas, powder) within the piping and equipment flow or stop, and can control the flow.
At the beginning of this year, received an order from African customer for excavators with a delivery time of 2 months, which means that all accessories must be in place within 1 month, including 600 hydraulic cartridge valves. The production time for the factory is a little more than 2 weeks. The purchaser Peter sent the order information of the hydraulic cartridge valve to all the hydraulic valve manufacturers he contacted before at the first time. More than 20 hydraulic valve manufacturers said that they could not complete the order of the hydraulic cartridge valve in such a short time, and it would take at least 3 - 4 weeks. His supervisor was not satisfied with this delivery time and asked him to find a new hydraulic valve manufacturer. After the email was sent, there was basically no sound. Peter was very helpless and worried. Peter asked Mark for help. HYDRAULIC VALVE to ask if could produce 600 hydraulic cartridge valves in 2 weeks and CC Peter, and joking at the end of the email that if HYDRAULIC VALVE could not complete the hydraulic cartridge valve order, then there is no need to waste time on looking for a new hydraulic valve manufacturer. According to the drawings they sent, technical department found that this was very close to the hydraulic cartridge valve supplied to a Russian customer last year, so the time in the early stage of the production of the hydraulic cartridge valve was saved. After the price of the hydraulic cartridge valve was approved, the process data could be configured on the computer on the same day and the production could be carried out the next day. 2 weeks later, 600 hydraulic cartridge valves were delivered on time, which was the first of all the accessories purchased by Peter to arrive at the company's warehouse. Peter didn't expect that the hydraulic cartridge valve he was most worried about was the first to be completed. Peter appreciated the advice from Mark and was also surprised that could complete this in 2 weeks, while his previous hydraulic valve suppliers needed 3-4 weeks. Mark told : 1. is his most trusted hydraulic valve manufacturer. can surprise him every time when the hydraulic valve order is urgent. 2. has a large amount of data storage and clear classification. For hydraulic valves with relevant data, they can use the most advanced UG / SOLIDWORK software and finite element analysis method to configure process data in 2 hours, which is 3-6 times faster than that of other suppliers. 3. is equipped with advanced machine tools imported from Swiss, coupled with their own modified fixtures, the production speed is accelerated and man-made errors are avoided at the same time. After listening to the introduction realized that only a good hydraulic valve supplier can make his purchasing smooth. successfully completed this urgent order.