Coke Less Blast Furnace
Product Description - DRI Price of product ( USD price or FOB price) - RS 150000.00
Rotary Hearth Furnace Based Pig Iron This is the Latest Technology to Produce the Pig Iron or MS Iron out of the Iron Ore Fines and Non-coking Coal. In this Technology, the Coal Consumption is the minimal as compared to the Tunnel Kiln Process or Rotary Kiln Process. Through RHF, either Pig Iron (Fe=96-97% C=3.0-4.0%) or MS Steel (Fe=99% C=0.2% Mn=0.3% etc) or HBI (Hot Briquetted Iron) (Fe=92% C=0.25%) can be made, depending upon the requirement. The entire time for the Reduction, Melting and Product Out will be around 45 min, so the larger capacity of the Plants can be made. This process is also Lowest Space Consuming Plant. The Best Part of this Technology is that we can Product the Ferro Alloys too, like Ferro Nickel (Fe-Ni), Ferro Chrome (Fe-Cr) or Ferro Vanadium (Fe-V) etc from the same Plant, by implementing different Parameters of Operations. We can Control the Low Carbon Ferro Chrome, MS Steel and many more.
Continuous Coconut Shell Carbonization Furnace This machine is equipped with:Auto-feeding Conveyor, Biomass Gasifier equipment, Dust-Removal Device, Gas cleaner system, PLC controlled and manual / automatic dual- control System, Cooling and Discharging conveyor, Carbonization Furnace and other equipments. While Carbonization of the raw material inside of the Carbonization Furnace (like coconut shell, sawdust, Palm shell, rice husk, straw, wood scrap etc.), the produced Flue Gas is recirculated in pipeline and is fed back to Heating System after purification, becomes combustible gas (carbon monoxide, methane, ethane). When the temperature reached, Carbonization furnace starting carbonizing the raw materials fed, producing the flue gases, which becomes a combustible gas after spray pour, cooling purification by the cooling purification system, to continue the carbonization Process, then Gasifier stops working or set on the minimal use. Temperature is been regulated and controlled by control system. The Feeding of the Raw Material is also regulated for the Qualified End Product. Based on the requirement of the Plant ie output of the finished Product, we can deploy a set of Furnace or Bank of furnace to yield the desired production quantum. Plant Capacities : 300 kg/hr to 2000 Kgs/hr continuous type.
Twin Lobe Blower
Trading and exporters of high quality industrial, ovens, furnaces and Dryers, such as Brazing furnaces, Sintering Furnaces, Annealing Furnaces & all types of furnaces spares parts.
Business Type Manufacturer, Exporter Type Boiler Tubes Material Steel Shape Round Length 4000-5000mm Application Industrial Use Product Code Bs3059 Port India
Material Stainless Steel Voltage 220 V Capacity 0-2 Tph Power 1-3 kw Driven Type Electric Pressure High
Our vibrating furnace chargers are a onestop effective solution to problems such as higher labor costs and hazards faced by furnace operators in foundries melting shops etc Such automation allows foundry men to work at a safe distance thus preventing injuries arising out of molten splash Our vibrating furnace charger facilitates rapid and quick charging of the furnace thereby allowing maximum utilization of the furnace Advantages Very fast as compared to manual charging Minimum heat loss No chance of direct exposure of manpower to the furnace thereby preventing dangerous accidents due to mental splash Prevent damage to the furnace
About Mini Blast Furnace A Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is a simple, time-tested and widely used system to produce secondary lead in India and many other countries. It is the most basic of all furnaces and a production system based on this technology has certain distinct characteristics such as: Low Project Capital Cost Low Energy Cost (wooden coke fired) Easy to install Easy to operate & maintain Production of low Antimony Lead (soft lead) at low temperature Generates high pollution Description of Mini Blast Furnace The Furnace itself is a modified blast furnace which consists of a brick lined structure with fire brick oven in the midst and a metal Exo-skeletal structure outside. Raw material & fuel (coke) is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood. A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications: Outside Dimensions of Brick Structure: 2400mm L x 1900mm W x 2400mm H No. of Ovens: 2 Nos. Oven Size Top Dia: 600mm Bottom Dia: 250mm Depth: 650mm No. of FD Fans: 2 Nos. (1 for each oven) FD Fan Capacity: 300cmh at 250mm of WG No. of Charging Doors: 2 Nos. (1 for each oven) Charging Door Dimensions: 1100mm H x 650mm W Advantages No consumables used other than Wooden Coke which is also used as Fuel Low Power Consumption Produces low Antimony Lead suitable for soft lead purposes Pollution can be controlled with minimum fugitive emissions Easy to install, operate & maintain Disadvantages Cannot recover 100% lead in the first operation Subsequent recovery of lead after first recovery consumes higher coke & manpower. Equipment cannot be scaled up for higher production capacities. Air Pollution Control System for Mini Blast Furnace Various types of lead present in used batteries, plates and paste of lead oxide are charged in the furnace. In addition to these, certain compounds of sulphur are also present in the batteries. When this material is heated in the presence of carbon, lead oxide is converted to lead. This conversion along with burning of fuel generates flue gases and fumes containing dust, dirt, oxides of lead, lead particles and other impurities etc. Hence, to meet various goals of maintaining employees' health, for factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Mini Blast Furnaces.
DE-108 MUFFLE FURNACE RECTANGULAR ALTIS MAKE Specification- Light weight ceramic fibre wool insulation (instead of Brick insulation). The outer casting is made of double walled thick P.C.R.C. Sheet, duly painted Heating elements are made of KANTHAL "A-1" wire and backed by high temperature cerwool insulation, which avoids loss of energy. Temperature is controlled through Digital Temperature Indicator-cum-Controller. To work on 220/230 volts or 440/440 volts A.C. Maximum Temp. 1200 degree C and working Temp. 1150 degree C. MUFFLE SIZE- 200 x 100 x 100 mm, RATING- 1.0 KW MUFFLE SIZE- 250 x 125 x 125 mm RATING- 2.0 KW MUFFLE SIZE- 300 x 125 x 125 mm, RATING-2.5 KW MUFFLE SIZE- 300 x 150 x 150 mm, RATING-3.5 KW MUFFLE SIZE- 300 x 200 x 200 mm, RATING-4.0 KW MUFFLE SIZE- 350 x 175 x 125 mm, RATING-4.0 KW MUFFLE SIZE- 375 x 175 x 175 mm, RATING-4.5 KW MUFFLE SIZE- 475 x 175 x 175 mm, RATING- 5.0 KW
DE-109HOT AIR OVEN UNIVERSAL (MEMMERT TYPE) ALTIS MAKE CE Certified These are sturdy double walled units with outer chamber made of M.S. sheet duly powder coated paint with inner made up of or S.S. sheet. The gap between inner and outer chamber is filled with high grade glass wool to avoid thermal losses. Beaded heating elements are placed in ribs, at bottom and sides. Inner chamber is provided with ribs for adjusting perforated shelves to convenient height. Temperature is controlled by DIGITAL Temp. Controller from 50 0C to 250 0C ± 1 0C. Air ventilators are also provided on the sides of the unit. To work on 220/230 volts A.C., Air Circulation fan also provided. With 2 Shelves. Inner Chamber Sizes Capacity 300 x 300 x 300 mm. 28 ltrs. 355 x 355 x 355 mm. 45 ltrs. 455 x 455 x 455 mm. 95 ltrs. 455 x 455 x 605 mm. 125 ltrs. 605 x 605 x 605 mm. 224 ltrs. 605 x 455 x 910 mm. 252 ltrs. 605 x 605 x 910 mm. 336 ltrs.
Over 3000 Forbes Marshall 3-pass wetback boilers are generating steam in plants across the globe. These boilers provide the driest steam possible from the least amount of fuel and floor space. The true 3-pass fully wetback design ensures low flue exit temperatures resulting in high thermal efficiency. Marshall B boilers are designed for easy maintenance and inspection. Hinge mounted front doors and rear lift-off doors give you clear and instant access. Every Marshall B boiler is manufactured with the latest submerged arc fabrication technology to ISO 9001, IBR standards. Every boiler is a complete the packaged unit, compact and occupies minimum floor space.
We are assisted by our truly skilled and seasoned professionals in manufacturing a precision-engineered range of Wood Fired Steam Boiler. The offered boiler is any closed vessel exceeding capacity which is used expressly for generating steam under pressure. Our provided boiler includes any mounting or other fitting attached to such vessel, which is wholly or partly under pressure when steam is shut off. Being fired with oil or gas, these boilers are optimized for energy efficiency and superior conversion of energy.
With our years of experience & in-depth knowledge in this field, we are engaged in offering a quality-assured array of Electric Thermic Fluid Heater. Details: A Thermic Fluid Heater (Thermal Oil Heater) is industrial heating equipment, used where only heat transfers are desired instead of pressure. In this equipment, thermic fluid is circulated in the entire system for heat transfers to the desired processes. Combustion process heats up the thermic fluid and this fluid carries and rejects heat to the desired fluid for concluding the processes. After rejecting it, this fluid comes back again to the thermic fluid heater and this cycle goes on. Arizon Thermal Systems offers Thermic Fluid Heater / Thermal Oil Heaters fired by extensive range of fuels. Thermic Fluid Heater / Thermal Oil Heaters are available in both solid fuel firing as well as LDO /GAS / DUAl fuel firing variants so that you get the advantage of economically available fuels. Four Pass Solid (Coal / Wood) Fuel Fired Thermic Fluid Heater: The Four Pass solid fuel (coal / wood) fired Thermic Fluid Heater comprises of two heat exchangers namely radiant pass heat exchanger & convective pass heat exchanger. Radiant pass heat exchanger is a coil with conical shape & highly graded insulating material on outer surface to resist heat loss. Convective pass is made of two parallel concentric helical coils designed for sufficient convective heat transfer. This set of coils is covered with shell & this shell is insulated to resist heat loss. Radiant and convective heat exchangers are connected by a specially designed refractory duct which allows flue gas to pass from radiant to convective zone. Complete unit consist of radiant coil, convective pass, Fire chamber with sufficient grate area, F.D. fan for forced combustion, Air pre-heater to retrieve tremendous amount of heat from flue gas and transfer it to combustion air, Multi-cyclone separator to separate ash particles from flue gas & I.D. fan to induce air from the system & pass it to chimney for exhaust. Features: Efficient Heat Transfer with optimum combustion Three Pass Design for LDO / GAS fired Three Pass as well as Four pass Design for solid fuel fired Reduced excess air with balanced Draft System 300°C at near atmospheric pressure Truly maintenance Free Easy access for inspection & cleaning Energy Efficient Fully automatic in operation, so no running attention required Application: Asphalt & Road construction Dyes, Chemicals and Intermediates Textiles & Process house Packing Petrochemicals & refineries Rubber product industries Wood / ply wood industry Pharmaceutical & drugs Food processing Ceramics Reactor vessel heating, Jacketed vessel heating, autoclave & tank heating
Boiler is used to generate Steam for Cooking Raw Cashew in Cashew Nut processing Plant. Muskaan Group provides two types of boilers for cashew Nut processing Plant to the customers. â?¢ IBR Boiler - Boiler which is certified by Indian Boiler Regulations authority â?¢ Non IBR Boiler - Boiler which is not certified by Indian Boiler Regulations authority Capacity of Boilers: (at standard pressure rating) Capacity of the Boiler may be varies according to the cashew plant capacity. â?¢ 1 Ton Plant: 120 Kg steam Per hour â?¢ 2 Ton Plant: 120 kg steam Per hour â?¢ 4 Ton Plant: 500 Kg steam Per hour Fuels Used For Boilers: You can use Wood, Cashew shells & Coal etc. Boilers is connected with Cooker through pipeline & pass steam (7kg/cm2) in it for raw cashew nut Cooking.
About Induction Melting Furnace Induction Melting Furnace is major steel producing technology using scrap & sponge iron (directly reduced iron) as main raw material. This technology contributes significant steelmaking capacity in secondary steel sector in India and abroad. It has Air Pollution Steel scrap comes from various sources and generally has contaminants/coating etc on it. When this scrap is heated contamination/coating etc. disintegrates from steel and comes out either as slag or becomes air borne, thus causing air pollution. The major source of Air Pollution is : 1. Dust & Dirt 2. Rust 3. Oil & Grease 4. Paint & Galvanized Iron 5. PVC Coated Steel Selection of Technology for Air Pollution Control Device The following technologies are usually adopted for Air Pollution Control System in Induction Furnace industry: a. Bag Filter Type System (Dry) b. Venturi Scrubber Type System (Wet) About Bag Filter Type System (Dry Process) Working of Equipment Bag Filter Type System 1. Suction Hood 2. Spark Arrestor: 3. Bag Filtration System : 4. ID Fan: 5. Stack (Chimney): Advantages: 1. Low Power Consumption 2. Dry System, No water pollution 3. No corrosion of metal except normal wear & tear 4. Suitable for dust pollution which are the major cause of pollution in induction furnace 5. Achieves desired characteristic of treated gases even for high dust load, as Efficiency of bag filters is very high 6. Low operation & maintenance cost Control Practices About Venturi Scrubber Type System (Wet Process) Working of Equipment Venturi Scrubber Type System 1. Suction Hood: 2. Ducts & Bends: 3. Venturi Scrubber: 4. ID Fan : 5. Stack (Chimney) : Advantages : 1 Low Floor Area 2 Can handle high temperature gases 3 Suitable for gas pollution such as SO , NO , etc. 2 x Disadvantages : 1 Higher Power Consumption to achieve desired standards 2 Generates Water Pollution 3 Material of Construction is prone to corrosion hence low life cycle 4 Choking of pipe, Nozzle and duct (near scrubber) due to Wet condition 5 Higher operation & maintenance cost 6 Can remove submicron particle only with very high pressure drop leading to still higher power consumption 7 Material of Construction is prone to corrosion hence low life cycle 8 Choking of pipe, Nozzle and duct (near scrubber) due to Wet condition 9 Higher operation & maintenance cost 10 Can remove submicron particle only with very high pressure drop leading to still higher power consumption.
Ibr – oil / gas industrial steam boilers Ascent offering industrial steam boiler: our range of industrial steam boiler has large furnace volume and free Board area resulting in efficient combustion. These industrial steam boilers are designed for continuous operation for long time without stopping for Maintenance. We understand the needs of our valuable customers, and hence all the products are finished keeping in mind the Requirements and specifications of clients.
We are an eminent name, which is engaged in delivering electric boiler to honorable clients. The offered range of electric boilers is made utilizing high grade raw material and modern machinery in strict compliance with the international quality standards. Moreover, the offered range of electric boilers is suitably checked on different characteristics to ensure that flawless products are delivered at customers' premises. Features: Fully secure safety mechanism Alarm system Durable Specification: Electrical boiler portable Model: esc 4kw Heater capacity: 4kw Water capacity: 5liter Semi automatic steam pressure: 5bar Steam output: 5kg 0r sufficient for one steam iron
With the support of our multi-talented professionals, we have established ourselves as a leading manufacturer, exporter and supplier of quality-assured steam boiler. We manufactured these offered range of products keeping in mind the varied requirements of different industries. In this regard, we use ultra-grade metal and other required raw material. Adding to that, before finally approving these boilers, they are tested according to different quality parameters set by the industry. Feature: Easy maintenance Cost effective Smooth finish High efficiency Convenient outlets Specification: Material used: mild steel, stainless steel Pressure: high pressure Fuel: electricity
