Fuel is money. The more fuel we burn in a Steam boiler, the more money is spent. Hence, even a few percent saving in fuel bills amounts to huge savings annually. Due to this, we provide novel products like Wastetherm, the Waste Heat Recovery Boilers. As the name suggests, the heat going waste from the process like flue gases of Diesel Generator sets is utilized in these boilers to generate hot water or steam. Since no fuel is fired, whatever heat we recover in the boiler is free of cost. Waste Heat Recovery boilers are designed to recover heat from waste flue gases from DG exhaust, Furnace exhaust, Kiln exhaust, incinerator exhaust etc. to produce steam or hot water based on the application requirements of the plant. The amount of steam generated or Steam Boilers of heat transferred is controlled by the quantity of heat available in the flue gases. Wastetherm can be fire tube or water tube type as per the design requirements. Tailor-made solutions are offered based on specific requirements of customers and the Wastetherm boiler design is integrated into the system requirements. Since these boilers operate on waste heat, there are no fuel bills to operate these and hence they offer the very handsome payback of investments. Capacity:- Wastetherm â?? Waste Heat Recovery Boilers are offered in tailor-made capacities as per requirements.
Thermodyne Engineering Systems provide Steam pressure reducing stations (PRS) for process application of Steam at a pressure lower than that of steam generation pressure of the main boiler. Pressure reducing stations (PRS) is a set of valves that is used to provide desired steam pressure at userâ??s end. Steam enters the PRS at a higher pressure than what is required for specific applications, and the PRS reduces the pressure of the steam to the desired level before delivering to those applications. Thermodyne pressure reducing stations (PRS) is a pre-engineered unit having reliable quality components for trouble free service. Most of the process industries use steam at different pressures for different applications. Hence, a properly sized pressure reducing stations (PRS) is required for efficient distribution of steam with minimum losses.
Intech (3 pass Internal Furnace Packaged Type Boiler) Boiler is the conventional three pass smoke-tube design coal / wood fired steam boiler having the internal furnace. This packaged Type Boiler comes in dry back, semi-wet back, and fully wet-back options and is most suitable for a manual firing of Solid Fuel likes coal, wood or briquettes. The furnace is totally submerged in water and the grate bars are fixed inside the furnace. The fuel of Packaged type Boiler is fired on the grate and the flue gasses travel inside the smoke tubes of the second and third pass. Water pre-heater may be provided of shell and tube design to enhance the efficiency of the systems recovering waste heat from flue gasses going out of the boiler.
Combitherm Boiler is a unique design membrane water wall type boiler which combines the advantages of water tube & smoke tube designs. The radiation zone of the furnace is covered on three sides by water tubes forming the first pass and the conventional smoke tube shell has tubes lined up forming the second and third pass of flue gases. Thus, the water wall furnace recovers the radiation heat of the furnace and the smoke tube shell provides large water & steam holding capacities to give the maximum advantage.
Product Info: This Biomass Crusher Machine is used to grind biomass waste including wood chips, groundnut shell, wood waste etc. The maximum length of the waste varies from 3" to 10"and dia 10 to 60 mm having moisture not more than 50%. The Crusher machine is integrated with Screw Conveyors to feed cut or raw materials in hammer mill. Biomass Crusher has long lasting durability & power pack performance. Biomass Crusher has a easy feeding hopper which makes smooth entry of Raw Material in Crushing Machines. Electric motor is 15 to 30 HP which can even do shredding of leaves & small branches along with Agro waste. Crushing Machine goes for long lasting profitable business as it makes a size which is perfect for the entering raw material in Biomass Briquetting Press Machine . For Chipping and Shredding of biomass Agro & Forestry waste such as Groundnut Shell, Wood Chips, Wood waste, Tree Bark, sugarcane Trash, Palm Waste, Coconut Shell, Cotton stalks etc with maximum moisture content up to 50% and having maximum diameter up to 100 MM POWER PERFORMANCE & DURABILITY: for long term profitability, our Chippers/Shredders are the perfect solution with stationary motor or Engine driven models and machines that connect to a Tractor PTO mount to your tractors 3 points hitch. With a big loading hopper you can shred leaves, small branches and coconut shells etc. Our Biomass Crusher Machine made of durable 5mm and 2 mm steel plates with heavy duty welded construction and strong motor mounts. Technical Specification PARTICULARS BIOMASS CRUSHER(30Hp) BIOMASS CRUSHER(50Hp) Maximum Input Diameter Size 50 to 55 MM UPTO 100 MM Maximum Input Length Size 6 TO 7 FEET UPTO 7 FEET Minimum Output Size 15-20 MM 15-20 MM Output Capacity 2 MT/HR 2-2.5 MT/HR Electric Motor 30 HP 50 HP Total Weight 1000 KGS 1000 KGS Works Through ELECTRIC MOTOR/ ELECTRIC MOTOR TRACTOR DRIVEN WITH PTO SHAFT ATTACHED
Product Info: Rotary Drum Dryer also known as a rotary kiln, is employed to reduce or minimize the moisture content of agro and forest waste, it is done by bringing it into direct contact with heated gas. The rotary dryer is made up of a large, rotating cylindrical tube. The dryer discharge end is lower than the material feed to convey the material through the dryer under gravity. Rotary Drum Dryer is suitable to dry raw material which contains high moisture up to 50% and more. JK make CE Certified Rotary Drum Dryer is special designed to reduce or minimize the moisture content of agro and forest waste to 10% or less for briquetting, JK Rotary drum dryer combines the function of drying and cooling, thus save 30-50% energy. What kind of materials do Rotary Drum Dryers process? Rotary dryers are known as the replacement of industrial dryers. They are able to process a wide variety of materials, and can lend a hand in nearly any industry requiring industrial drying solutions. Some of the most common industries and materials in which rotary dryers are employed include are typical material rotary dryers process include agricultural by products & Waste, animal feeds, animal waste, Forest Waste, Paddy Husk, coconut Shell, bio solids, concentrates, municipal sludge & municipal waste. Types of Rotary Dryer MODEL NO. PRODUCTION POWER REQUIRED JKRTD 3000 kg/h CUSTOMIS JKRTD 8000 kg/h CUSTOMIS How it Works Hot air is generated by wood/ Briquettes. Material is conveyed by screw at feeding point. Material is spreaded by lifters in horizontal shell. Hot air is sucked by fan through shell in the presence of wet material. With the rotation of cylinder, the material flow down to the lower end with the effect of gravity and discharge after drying, at end point material comes out with the help of cyclone & Rotary valve with required moisture. Evaporated moisture goes in atmosphere by sucking fan. Various models of Rotary Dryer are available basis on Moisture content and production requirements. Complete System of Rotary Dryer is automated where moisture content is adjustable. After the damp raw material is put into the dryer from one end, it is turned over through string-up rake inside the cylinder and distributed uniform in the dryer and contacted with counter current hot air fully. It speeds up heat and mass conducting of dry. During the period of dry raw material is effected by stirring-up rake with gradient and hot air. It can be moved and passed through the dry region and to star valve and then discharge the finished product. During the Drying Process, the best moisture content to pellet and briquette is about 13-15% and 11-12%, the function of the Rotary Dryer is to make the crushed pieces with suitable moisture. -
The first model developed by us that set off our journey of technological excellence and innovation is Briquettes Machine 65MM MODEL. This model is supported by Hammer mill (Powder Making Unit) to convert raw material into powder form before it is processed to produce Bio-mass Briquettes. This model is best suitable for achieving medium production capacity with minimum capital expenditure. Operating Parameters: Input Bulk Density 140 To 200 Kg/M3. Briquettes have high specific density (1200 Kg/m3) and bulk density (800 Kg/m3) compared to 60 to 180 Kg/m3 of loose biomass. Parameters Production Capacity :: 700-800 Kg.Hrs Depends on Raw Material. Finished Product Size :: 65mm diameter Briquettes Length :: 100 mm - 200 mm Finished Product Shape :: Cylindrical Raw Material Size :: Up to 15mm Moisture content of Raw Material :: 5% to 8 % Electricity / Power Required power connection : 50 HP 37.5 KW 415 V Production capacity Sugarcane Baggasse :: 400 to 500 Kg / Hr (Approx.) Groundnut shell :: 600 to 800 Kg / Hr (Approx.) Saw Dust :: 600 to 750 Kg / Hr (Approx.) Rice Husk :: 300 to 400 Kg / Hr (Approx.) Other & Mix Raw Material :: 600 To 700 Kg /Hr ( Approx.)
Jay khodiyar is known for its most promising and technologically enhanced briquetting plant jumbo 9075 among all models as it is designed to deliver maximum output, hold innovations such as special sensor system and special siren system along with making it more cost effective and higher demands in market. Operating parameters: Input bulk density 140 to 200 kg/m3. Briquettes have high specific density (1200 kg/m3) and bulk density (800 kg/m3) compared to 60 to 180 kg/m3 of loose biomass. Technical specifications: Production capacity :: 1200-1800 kg.Hrs depends on raw material. Finished product size :: 90mm diameter Briquettes length :: 100 mm - 350 mm Finished product shape :: Cylindrical Raw material size :: Up to 25mm Moisture content of raw material :: 8% to 12 % Electricity / power Required power connection : 91 hp 68.25 kw 415 v Production capacity: Depending upon the bulk density and moisture content of the raw material used, below mentioned are some of the examples Sugarcane baggasse :: 1000 to 1300 kg / hr (approx.) Groundnut shell :: 1800 to 2500 kg / hr (approx.) Saw dust :: 1500 to 1700 kg / hr (approx.) Rice husk :: 800 to 1000 kg / hr (approx.) Soya bean :: 1000 to 1300 kg / hr (approx.) Sefb :: 900 to 1100 kg /hr ( approx.) Features of briquetting plant - jumbo-9075 model: Maximum production capacity Heavy structure with standard design Raw material acceptability up to 25mm size. (does not require powdery form of raw material) Easier operating system Delivers finished products high-density with 90mm diameter Cost effective by giving lowest production cost per mt Lower energy consumption and to direct feeding of raw material without hammer mill Lower maintenance cost. No loss of production and air pollution due to direct feeding system. Special sensor system installed to indicate temperature of the machine Siren system indicates any major or minor problem in the machine -
Product info: turbo dryer is also known as column turbo dryer (ctd) which is utilized for the drying purpose for all such raw material which is having high moisture content up to 30-35% such as fibrous material such as bagasse, jute, coir pitch, efb palm waste etc from which moisture evaporates at the acceptable limit of 12%. General description: The system consists of screw conveyor, vibrating screen, feeding hopper vane guide, conveying line including insulated drying column and conveying line through which wet or moist material is conveyed with hot air. A powerful low pressure open wheel centrifugal fan assures significant resilience time for removal of excess moistures. Material is conveyed to cyclone and discharged through air tap duct. Technical specifications: Moisture evaporation capacity : 450 kg. /hr. Output : 1500 kg. /hr. Maximum input moisture : 35% Outlet moisture :15% Centrifugal fan motor : 15 hp Vibrating screen : 2 hp Screw conveyor motor : 2 hp How it works: Hot air temperature is kept according to the requirement from moisture of material. Your flue gas temp of 150 deg cent will not serve the purpose as material, even at 30-35 % moisture level, will require 300-350 deg centigrade. Also, for 50 % material, the temp may be used at about 500-550 deg cent. Flow rate will be around 10, 000 cmh. The dryer is flexible at the joints, i.E., at the bends. So, you can take a 90 deg turn at any of the joints. Hence, including hag, the dryer size could be 30 x 15 or 25 x 25 ft. With a height of about 29 ft. We recommend to use hot air generator as source for evaporating moisture from biomass so that the briquettes manufactured from such biomass will be proved to be good biofuel in boilers We use a ss chicken mesh at the outlet of furnace, which is sufficient to arrest any leftover spark in the flue gas, after it has travelled through 2-3 ups & downs in the furnace. With 50 % input and 14 % output of bagasse, ctd dryer will give an output of approx. 1500 kgs/hr. -
Automatic Capsule Loading Machine is used to fill loading trays of manual capsule filling machine with empty capsules. The empty capsules loaded into the hopper of the machine get nested through the magazine into the loading tray automatically orienting the cap up and body down. The equipment has been ideal for medium/large scale pharmaceutical, Ayurvedic, Herbal products companies. The equipment is simple to operate it save time and labour. The automatic capsule loading Machine is compact occupies minimum space; it gives higher production with much better standard of accuracy. Automatic Capsule Loader loads 300 capsules in 300-holes loading tray only in 28 seconds.
ManUal Capsule Filling Machine Is Designed To Fill Hard Gelatin Capsules Of All Sizes Ranging From 00� To 5�. It Is Suitable For Conventional Pharmaceutical Products Such As Powder, Pellets, Granules, As Well As For Nutraceutical Products Such As Herbs, Vitamins Or Even Special Products With Sticky, Abrasive, Fibrous Or Other Properties Manual Capsule Filling Machine Is Widely Used In Herbal, Ayurvedic Preparation, Academic Institution, Research Laboratories.
Manual Capsule Filler is designed to fill hard gelatin capsules of all sizes ranging from â??00â?� to â??5â?�. It is suitable for conventional pharmaceutical products such as powder, pellets, granules, as well as for nutraceutical products such as herbs, vitamins or even special products with sticky, abrasive, fibrous or other properties Manual Capsule Filling machine is widely used in Herbal, Ayurvedic preparation, Academic Institution, Research Laboratories.
Manual Capsule Filling Machine is designed to fill hard gelatin capsules of all sizes ranging from 00 � to 5 �. It is suitable for conventional pharmaceutical products such as powder, pellets, granules, as well as for nutraceutical products such as herbs, vitamins or even special products with sticky, abrasive, fibrous or other properties Manual Capsule Filling machine is widely used in Herbal, Ayurvedic preparation, Academic Institution, Research Laboratories.
Automatic Capsule Loader is used to fill loading trays of manual capsule filling machine with empty capsules. The empty capsules loaded into the hopper of the machine get nested through the magazine into the loading tray automatically orienting the cap up and body down. The equipment has been ideal for medium/large scale pharmaceutical, Ayurvedic, Herbal products companies. The equipment is simple to operate it save time and labour. The automatic capsule loading Machine is compact occupies minimum space; it gives higher production with much better standard of accuracy. Automatic Capsule Loader loads 300 capsules in 300-holes loading tray only in 28 seconds.
Automatic Capsule Loader is used to fill loading trays of manual capsule filling machine with empty capsules. The empty capsules loaded into the hopper of the machine get nested through the magazine into the loading tray automatically orienting the cap up and body down. The equipment has been ideal for medium/large scale pharmaceutical, Ayurvedic, Herbal products companies. The equipment is simple to operate it save time and labour. The automatic capsule loading Machine is compact occupies minimum space; it gives higher production with much better standard of accuracy. Automatic Capsule Loader loads 300 capsules in 300-holes loading tray only in 28 seconds.
Ampoule Filling and Sealing Machine is uses for the filling and sealing of glass ampoules. Our machine is widely uses in pharmaceutical, biotech, cosmetic and chemical industry. We manufacture Ampoule Filling and Sealing Machine as per our standard design models as well as custom made models Our machine models built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules. Unit built on Stainless Steel square pipe frame & totally encompassed with Stainless Steel coverings in pleasing Matt finish. Large openings available on bottom side of the machine for absolute cleaning. The pendant type electrical control panel is lifted from machine for ease of operation and safety Special Features Compact GMP model Production output ranging from 30 ampoules/minute to 150 ampoules/minute All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304. Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size â??No Ampoule â?? No Fillingâ?� system Ampoule neck centering during gas flushing and filling operations Possibility of nitrogen gas flushing before, during and after filling Full accessibility allows easy maintenance Machine equipped with pre-warming station Minimum change over time, little maintenance & easy cleaning Process Operation The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six. During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch. The machine performs the following operations Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack. Two ampoules advanced per machine stroke. Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling. Rotation of ampoules neck in the pre- heating and heating station. Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.
Harsiddh Single head ampoule filling and sealing machine is used to fill and seal injectable liquids in glass ampoules. Sterile and injection liquids are packed with this device in pharmaceutical industries. Mainly the machine is applied in research and development laboratories and pilot plant for liquid injection development. Filling and Sealing operations with ampoule filling and sealing machine is based on the principal of angle travel of ampoules. It takes cares of various parameters including thickness, neck dimension and quality of ampoules. Its a great combination of flusher, filler and sealer. Traditional ampoule feed has been replaced with rectangular feeding system that is one of the important and highly demanded features in our system. This increases the stability of ampoules and prevents breakage.Automatic feeding, transfer, nitrogen purging, material filling, heating and sealing are executed and controlled with this latest technological advanced machinery. The inbuilt feature No Ampoule, No Filling is comprehensive for costly materials to feed precisely without wastage. The mechanism is competent for 1ml to 25ml open mouth glass ampoules with 01ml to 25ml filling efficiency in single dose. The filled production can be achieved from 10 to 15 ampoules per min based on ampoule size.
Harsiddh Two head ampoule filling and sealing machine is used to fill 1ml to 25ml liquid filling with 2 head fillers and sealers in a single dose applied to 1ml to 25ml open mouth glass ampoules. The production capacity of this machine is 30 to 40 ampoules per minute.The slant travelling ampoule filling and sealing capacity varies based on the type, thickness and neck dimension of ampoules. The machine is made up of sturdy SS materials with minimum change over parts and easy maintenance. Single motor placement synchronized all the drives causes smooth rotation of ampoules at sealing station. Automatic sensors stop the filling as soon the machine doesnt found the ampoule. Harsiddh Engineering is one of the leading firms known for delivering optimum performance pharmaceutical machineries. Ampoule Filler And Sealer are mechanized to load ampoules directly into the slant hopper. Ampoules move on eccentric rack following each other with the synchronization of star wheel. The machine carry on internal processes like pre and post gassing, filling, heating and sealing on stoppage of the rack. It is available in standard as well on customer specific requirement
Precisely formulated four head filling and sealing machine for ampoules are built with quality components and even offered at Harsiddh Engineering with great customization. The contact and non-contact parts are manufactured with SS AISI 316L and AISI 304 respectively. Some of the features are as similar to other sealing and filling models apart from the filling size and capacity with number of filling heads.Four head ampoule filler and sealer are used to fill 1ml to 5ml with 4 head in a single dose applied to 1ml to 5ml open mouth glass ampoules. The production capacity of this machine is 60 to 90 ampoules per minute. The machine is used to fill all types of injectable liquids and is operating based on slant travelling principle. It is designed and executing the operation following the ampoule neck dimension, thickness and size variations. Conventional feed system has been replaced with rectangle feeding and the desired production capacity can be achieved with auto feed, transfer, nitrogen flushing, filling, heating and sealing features. The filling stops automatically if there is no ampoule the inbuilt feature is enhanced comprehensively in this machine.This cGMP model is quite compact with minimum change over time. As a leading manufacturer and exporter of four head ampoule filling and sealing machine, Harsiddh Engineering has incorporated very important features in the system that are useful for bulk productivity, easy operation and low maintenance.
Harsiddh Automatic six head ampoule filling and sealing machine follows Angle Travel principle with improved filling capacity from 1ml to 10ml useful for varied ampoule sizes ranging from 1ml to 10ml open mouth. The machine equipped with six head increases the output up to 80 to 150 ampoules per minutes based on their sizes. Our six head filler and sealer is made up of sturdy SS heavy duty Material that are manufactured for long working hours. Harsiddh Engineering is well reputed Pharmaceutical machinery manufacturer had started the production with the ampoule filling machines, which are Ce certified with Duns numbers. Ampoule Filling And Sealing Machines are exported to various international destinations as on requirement. They are specially designed and tested in our in house lab. Our research engineers keep on adding the enhanced features to the equipment over the period. We also provide them with customization as on clients requirement. Operation Process The tray with sterile ampoules loads into the slant hopper. Ampoules push on one after another on eccentric rack with star wheel synchronization. Auto handling of pre gassing, filling, post gassing, pre heating and finally sealed in a sequential manner on stopping the rack. Completely filled and sealed ampoules are auto collected without human touch to avoid any contamination.
