Product Detailed Description:
The Non-IBR Steam Boiler (100 kg/hr capacity) is a compact, efficient, and cost-effective solution for small to medium-scale steam requirements across various industries. Designed for ease of installation and low maintenance, this unit is ideal for applications in laundries, kitchens, food processing units, pharmaceutical facilities, and other light-duty industrial processes.
A Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is a simple, time-tested and widely used system to produce secondary lead in India and many other countries. It is the most basic of all furnaces and a production system based on this technology has certain distinct characteristics such as:
Low Project Capital Cost
Low Energy Cost (wooden coke fired)
Easy to install
Easy to operate & maintain
Production of low Antimony Lead (soft lead) at low temperature
Generates high pollution
Description of Mini Blast Furnace
The Furnace itself is a modified blast furnace which consists of a brick lined structure with fire brick oven in the midst and a metal Exo-skeletal structure outside. Raw material & fuel (coke) is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood.
A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications:
Outside Dimensions of Brick Structure: 2400mm L x 1900mm W x 2400mm H
No. of Ovens: 2 Nos.
Oven Size
Top Dia: 600mm
Bottom Dia: 250mm
Depth: 650mm
No. of FD Fans: 2 Nos. (1 for each oven)
FD Fan Capacity: 300cmh at 250mm of WG
No. of Charging Doors: 2 Nos. (1 for each oven)
Charging Door Dimensions: 1100mm H x 650mm W
Advantages
No consumables used other than Wooden Coke which is also used as Fuel
Low Power Consumption
Produces low Antimony Lead suitable for soft lead purposes
Pollution can be controlled with minimum fugitive emissions
Easy to install, operate & maintain
Disadvantages
Cannot recover 100% lead in the first operation
Subsequent recovery of lead after first recovery consumes higher coke & manpower.
Equipment cannot be scaled up for higher production capacities.
Air Pollution Control System for Mini Blast Furnace
Various types of lead present in used batteries, plates and paste of lead oxide are charged in the furnace. In addition to these, certain compounds of sulphur are also present in the batteries. When this material is heated in the presence of carbon, lead oxide is converted to lead. This conversion along with burning of fuel generates flue gases and fumes containing dust, dirt, oxides of lead, lead particles and other impurities etc.
Hence, to meet various goals of maintaining employees' health, for factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Mini Blast Furnaces.
We are a leading Manufacturer of finish cashew grading machine, cashew kernel grading machine, grading machine, cashew raw grading machine, raw cashew size sorting machine and kaju grader from Surat, India.
Bogie Hearth Furnace Manufacturers - We offer Bogie Hearth Furnace suitable for the heat treatment of large loads. JR has a full range of Bogie Hearth type Heat Treatment Furnaces.
DE-108 MUFFLE FURNACE RECTANGULAR ALTIS MAKE
Specification- Light weight ceramic fibre wool insulation (instead of Brick insulation). The outer casting is made of double walled thick P.C.R.C. Sheet, duly painted Heating elements are made of KANTHAL "A-1" wire and backed by high temperature cerwool insulation, which avoids loss of energy. Temperature is controlled through Digital Temperature Indicator-cum-Controller. To work on 220/230 volts or 440/440 volts A.C. Maximum Temp. 1200 degree C and working Temp. 1150 degree C.
MUFFLE SIZE- 200 x 100 x 100 mm, RATING- 1.0 KW
MUFFLE SIZE- 250 x 125 x 125 mm RATING- 2.0 KW
MUFFLE SIZE- 300 x 125 x 125 mm, RATING-2.5 KW
MUFFLE SIZE- 300 x 150 x 150 mm, RATING-3.5 KW
MUFFLE SIZE- 300 x 200 x 200 mm, RATING-4.0 KW
MUFFLE SIZE- 350 x 175 x 125 mm, RATING-4.0 KW
MUFFLE SIZE- 375 x 175 x 175 mm, RATING-4.5 KW
MUFFLE SIZE- 475 x 175 x 175 mm, RATING- 5.0 KW
DE-109HOT AIR OVEN UNIVERSAL (MEMMERT TYPE) ALTIS MAKE CE Certified
These are sturdy double walled units with outer chamber made of M.S. sheet duly powder coated paint with inner made up of or S.S. sheet. The gap between inner and outer chamber is filled with high grade glass wool to avoid thermal losses. Beaded heating elements are placed in ribs, at bottom and sides. Inner chamber is provided with ribs for adjusting perforated shelves to convenient height. Temperature is controlled by DIGITAL Temp. Controller from 50 0C to 250 0C ± 1 0C. Air ventilators are also provided on the sides of the unit. To work on 220/230 volts A.C., Air Circulation fan also provided. With 2 Shelves.
Inner Chamber Sizes Capacity
300 x 300 x 300 mm. 28 ltrs.
355 x 355 x 355 mm. 45 ltrs.
455 x 455 x 455 mm. 95 ltrs.
455 x 455 x 605 mm. 125 ltrs.
605 x 605 x 605 mm. 224 ltrs.
605 x 455 x 910 mm. 252 ltrs.
605 x 605 x 910 mm. 336 ltrs.
Over 3000 Forbes Marshall 3-pass wetback boilers are generating steam in plants across the globe. These boilers provide the driest steam possible from the least amount of fuel and floor space. The true 3-pass fully wetback design ensures low flue exit temperatures resulting in high thermal efficiency.
Marshall B boilers are designed for easy maintenance and inspection. Hinge mounted front doors and rear lift-off doors give you clear and instant access. Every Marshall B boiler is manufactured with the latest submerged arc fabrication technology to ISO 9001, IBR standards. Every boiler is a complete the packaged unit, compact and occupies minimum floor space.
We are assisted by our truly skilled and seasoned professionals in manufacturing a precision-engineered range of Wood Fired Steam Boiler. The offered boiler is any closed vessel exceeding capacity which is used expressly for generating steam under pressure. Our provided boiler includes any mounting or other fitting attached to such vessel, which is wholly or partly under pressure when steam is shut off. Being fired with oil or gas, these boilers are optimized for energy efficiency and superior conversion of energy.
With our years of experience & in-depth knowledge in this field, we are engaged in offering a quality-assured array of Electric Thermic Fluid Heater.
Details:
A Thermic Fluid Heater (Thermal Oil Heater) is industrial heating equipment, used where only heat transfers are desired instead of pressure. In this equipment, thermic fluid is circulated in the entire system for heat transfers to the desired processes. Combustion process heats up the thermic fluid and this fluid carries and rejects heat to the desired fluid for concluding the processes. After rejecting it, this fluid comes back again to the thermic fluid heater and this cycle goes on. Arizon Thermal Systems offers Thermic Fluid Heater / Thermal Oil Heaters fired by extensive range of fuels. Thermic Fluid Heater / Thermal Oil Heaters are available in both solid fuel firing as well as LDO /GAS / DUAl fuel firing variants so that you get the advantage of economically available fuels.
Four Pass Solid (Coal / Wood) Fuel Fired Thermic Fluid Heater:
The Four Pass solid fuel (coal / wood) fired Thermic Fluid Heater comprises of two heat exchangers namely radiant pass heat exchanger & convective pass heat exchanger. Radiant pass heat exchanger is a coil with conical shape & highly graded insulating material on outer surface to resist heat loss. Convective pass is made of two parallel concentric helical coils designed for sufficient convective heat transfer. This set of coils is covered with shell & this shell is insulated to resist heat loss. Radiant and convective heat exchangers are connected by a specially designed refractory duct which allows flue gas to pass from radiant to convective zone. Complete unit consist of radiant coil, convective pass, Fire chamber with sufficient grate area, F.D. fan for forced combustion, Air pre-heater to retrieve tremendous amount of heat from flue gas and transfer it to combustion air, Multi-cyclone separator to separate ash particles from flue gas & I.D. fan to induce air from the system & pass it to chimney for exhaust.
Features:
Efficient Heat Transfer with optimum combustion
Three Pass Design for LDO / GAS fired
Three Pass as well as Four pass Design for solid fuel fired
Reduced excess air with balanced Draft System
300°C at near atmospheric pressure
Truly maintenance Free
Easy access for inspection & cleaning
Energy Efficient
Fully automatic in operation, so no running attention required
Application:
Asphalt & Road construction
Dyes, Chemicals and Intermediates
Textiles & Process house
Packing
Petrochemicals & refineries
Rubber product industries
Wood / ply wood industry
Pharmaceutical & drugs
Food processing
Ceramics
Reactor vessel heating, Jacketed vessel heating, autoclave & tank heating
Boiler is used to generate Steam for Cooking Raw Cashew in Cashew Nut processing Plant. Muskaan Group provides two types of boilers for cashew Nut processing Plant to the customers.
â?¢ IBR Boiler - Boiler which is certified by Indian Boiler Regulations authority
â?¢ Non IBR Boiler - Boiler which is not certified by Indian Boiler Regulations authority
Capacity of Boilers: (at standard pressure rating)
Capacity of the Boiler may be varies according to the cashew plant capacity.
â?¢ 1 Ton Plant: 120 Kg steam Per hour
â?¢ 2 Ton Plant: 120 kg steam Per hour
â?¢ 4 Ton Plant: 500 Kg steam Per hour
Fuels Used For Boilers: You can use Wood, Cashew shells & Coal etc.
Boilers is connected with Cooker through pipeline & pass steam (7kg/cm2) in it for raw cashew nut Cooking.
ALLTECH Coal burner is mainly composed of pulverized coal machine, host of combustion machine(including combustion chamber, automatic back and forth motion system, automatic rotation system, the combustion air supply system) high speed high power coal pulverizing mill control system, ignition system, storage service hopper with screw conveyer & accessories.
Alltech coal fired burner components performance
? The broken hammer is made by NM500 high wear-resisting material of pulverizing mill.
? The coal screw is controlled by frequency converter for coal supply system.
? World-class accessories (motor, reducer, bearing etc).
? The shell manufactured by super thick high strength steel plate, which avoid the body vibration effectively.
Host of combustion machine it is composed of combustion chamber, automatic back and forth motion system, automatic rotation system, the combustion air supply system.
Features:
• Adopts new structure, change the traditional burner mechanism, exclusive use of rotary combustion burners to solve the traditional burn which is easy to slag-bonding, cannot burn completely etc.
• High flame temperature, energy saving and completely burning.
• Adopts the exclusive ingredients of firebrick of high performance, prolong service life.
• Production cost is low, is only the 1/2 of oil burner.
• With high automaticity, convenient to control aggregate temperature, discharging aggregate through dry mixing drum.
• Shell temperature measuring equipment return signal to the frequency changer of coal machine, change the aggregate temperature through frequency changer automatically control the volume of coal.
• Ignite is simple and easy, auto and manual ignition is optional. Ignition oil gun nozzle with special structure, atomization effect, kerosene combustion.
