* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.
APPLICATION OF SK-HB K-SILICATE MORTAR : * K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors. It is also used for jointing chemical resisting stoneware pipes. K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles. The concrete surface needed protection should be dryed, clean and rough. The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner. When Bedding and Jointing Materials are the same. On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints. The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water. Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic. When Bedding and Jointing Materials are Different. Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions. PREPARATIONS OF MORTAR : * Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan. * Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar. * In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared. * The cement mortar will be used before it starts setting.
This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites. Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature. Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts. PREPARATION OF FURANE MORTAR : Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life. Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.
GFRP rebar is made of high-strength glass fibers along with a highly durable resin. These products are developed as a superior alternative to steel in concrete reinforcement. It is widely used to reinforcing concrete in applications where it is exposed to water, salt water or chemical environments - Typical Advantages: - Non-Corrosive â?? It will not corrode when exposed to a wide variety of corrosive substances - including chlorides - High Strength-to-Weight Ratio â?? best reinforcement for weight sensitive reinforcement - Non-Conductiveâ?? It is excellent electrical and thermal insulator - Excellent Fatigue Resistanceâ?? performs best in cyclic loading solutions - Impact Resistanceâ?? It resists sudden and severe point loading - Magnetic Resistance â?? completely non-effective to electromagnetic fields; excellent for use in electromagnetic testing facilities - Light Weight easy to transport, no need for lifting equipment, easy to handle
Fly ash for many purposes Ton/kgs
Aggregate for construction Ton/tons
EPS blocks can be uses are different sizes to produce flotting object or marking in the sheet and fabricated and decoration for building eco frendly statue and many more. EPS blocks can be uses are different sizes to produce flotting object or marking in the sheet and fabricated and decoration for building eco frendly statue and many more.
Size 600 x 600mm, Material Porcelain Tiles, porcelain Usage Interior Tiles, floor tile Function Acid-Resistant, Antibacterial, Firebrick, Heat Insulation, Non-Slip, Wear-Resistant Surface Treatment Polished Tiles Surface finish Polished glazed tile Color Family WHITES Tile Type ACCENTS, Borders, Floor Tiles, Wall Tiles Water Absorption
Dubond's Dupoxy is a stage of Grouting material of highest quality that provides asethetic effect and durability. It perfectly prevents stains,spillage,chemical attack in filled groove thicknesses of tiles,stones. Dupoxy is thixotropic two part epoxy based formulation having excellent resistance to wear and European choice special sheen affect which makes it a darling choice of consutant fraternity. Part A consists of mixture of epoxy resin,siliceous aggregates and additives. Part B consists of mixture of organic catalysts. The advantage of two part epoxy grout system of Dupoxy is its high user friendliness that is i.e.the filling of this GEL filler in the grout is easier than all the distantly following equivalent products. It has a matt finish with an ingredient that provides crystalline sheen affect with ease of clean ability. It is suited for residential and commercial installations 1ncluding those with total hygiene control, damp and wet environments.
Dubond's Dufill is a single part high degree of hardness, calibrated and smooth finish that is suitable for high resistance grouting from 1 mm to 12 mm on all horizontal and vertical surfaces with complete range of tiles and stone. It is thixotropic has a wide range of colors and finishes. The heavy research by engineers for innovations via market feed back has made DU Fill an architect's choice and user'spride. DU Fill range of colours are developed to match all moods of colours, band including classic indian, victorian, contemporary.
Al2O3 Content (%): 75%-90% Refractoriness (Degree): Common (1580°< Refractoriness< 1770°) Model Number: GLM- FIRE CAST Brand Name: GLM
Bed material of low ferric high temperature super quality is made out of high quality and super heat duty refractory aggregates of high alumina contents & dense texture. This very special bed material has many special characteristics that made it a perfect material for obtaining smooth and perfect fluidization use in fluidized bed combustion boilers (fbc) and circulating fluidized bed combustion boilers (cfbc).
Our fire bars are made of high quality Cast. Iron with chrome content 1.5% to 2%.We have special grade fire bar made for husk, coal and wood. Our fire bar is capable of withstanding high temperatures and is of robust construction. Our slim design fire bar allows the fire bar core temperature to minimum level due to better cooling.
We design and manufacture wide range of air pre heating units for steam boilers or hot air recovery from 1 ton/hr to 100 ton/hr capacity
The cyclone is a single gas-cleaning device that uses a centrifugal force generated by a spinning stream to separate the particulate matter from the carrier gas. The single or multi cyclone can be made in a number of configurations to allow for higher collection efficiency or increased volumetric throughput. It can be used as a large single unit (figure 3-1), in parallel for increased volumetric capacity, in series for increased particle removal efficiency, or in a multi cyclone configuration (figure 3-2). Multi cyclone tubes are used for handing larger gas volumes. The cyclone tube arrangement is generally square or rectangular, and the tubes are arranged linearly. The number of cyclone rows is kept to a minimum to prevent hopper cross flow and to reduce gas distribution problems.
We design and manufacture wide range of bag filters units for steam boilers or cement plants for ash recovery from 1 ton/hr to 100 ton/hr capacity
We are the manufacturer of Furan Resin Cement, Furan Base Mortar, Furan Mortar, Furan Cement, Furan Resin mortar
Tiles Grount
Step N Riser ( staircase) is most important elements of any structure. The use of steps is very high and hence ceramic material can't be used. Where granite and marble have the natural advantage that as much as its getting in used, the shining will not get dull but increasing. For the projects, we are providing the ready to use steps and riser. It will be available in customize sizing as per requirements. The molding and anti slipper lines also getting done. So just ready to use Step n Riser. ( Staircase). Its will be be done with all granite and marbles.
Wall Putty is completely cement based putty which is white in color. Its use is better for the exterior as well as interior walls of buildings. The white colored cement-based putty binds very strongly with base plaster in such conditions as well when the surface is damp and it forms a good and protective base. The pores (fine one) on ceiling and walls can be easily fills up and gives you a fine even and very smooth and dry surface which is best for painting. Wall putty gives an effective protection against flaking; so it assures you good even, looking smooth walls of your home for so many years. Features / Advantages: It is white cement based and skim coated. For application of paint it gives smooth and water resistant surface. It has as excellent adhesion. It causes no peel off because of seepage. It gives excellent finish, increases the durability of paint, and causes less consumption of paint. No need of primer. No kind of curing is required. Areas of application: Application can easily applied on plastered surface. It gives fine finish and it is very useful for Inner and Outer walls. Surface Preparation and Application Before applying wall putty makes sure that the surface is free from dust or not, if not make it dust free. Also make sure that it is free from any type of fungus, greases, bitumen, and any kind of release agents, moss, paints, oils, loose particles or any kind of coating. Make sure that the surface should be free from all the above mentioned impurities otherwise it affects the workability of wall putty. Before applying make sure that the surface where the putty is supposed to be applied should be pre-wetted. This will helps you to provide a very strong bond with the substrate. Its better to apply at least two coats of Addage Wall Putty on plastered surface of wall (Each coat should be Max 1.5 mm of total thickness). Coverage The Addage Wall Putty covers almost more surface area that is exceeding to 9-10 Sq. ft. /kg. In two coats on new plastered wall.
