Laminated glass is made of two or more pieces of glass panes, which are laminated with PVB interlayer under high temperature and high pressure. Laminated glass production line is necessary equipment for construction glass, decoration glass, wind-screening glass and bulletproof glass. The whole full automatic laminated glass production line, we often call it lamination line, laminated glass line. It consists of automatic loading machine, washing and drying machine, Transition conveyor (¢ñ.¢ò.¢ó) Automatic positioning station£¬ Automatic sucker transferring unit, Assembling table, PVB film unwinding machine, Heating and pre-pressing machine, Unloading tilting table and Autoclave. There are two kinds of heaters: Ordinary quartz heater and IR heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation. It has serious technical features as following: 1. The solid and efficient intelligent control system: the whole line is centralized control by industrial computer assisted in PLC and monitor display/operation, Conveyors of the whole line are centrally controlled. 2. Designing and producing focus on safety regulations and energy saving programs. We can satisfy any kinds of requirement of consumer to produce the machine what the want. 3. Software programs by ourselves can satisfy any range of glass types and sizes for processing. The glass sheets are guaranteed to have a smooth and coherence without any crash and scratch in fast or slow speeding delivery. 4. Automatic loading Machine has different demand such as single/double side(s) and single/double/multi working station(s) to load the glass sheets into the working line. 5. Glass Washing & Drying Machine focuses on appropriate design and convenient operation. Top section including top brushes, pressing rollers and air knives can be adjusted automatically or manually, the maximum of distance can reach 400mm. 6. Automatic Positioning Station in cleaning room realizes the glass accurate positioning. The conveying roller works the crosswise positioning and the synchronous belt works the lengthwise one. After the accurate positioning the glass sheet will be taken by Overhead Transferring Unit to assembling station. 7. Overhead Transferring Unit in cleaning room can be set travel distance is based the glass size. It ensures the assembling accuracy within ¡À0.5mm. 8. Extension Assembling Table can extend the working station according to glass size. PVB Film Unwinding Machine can wind /unwind the film automatically. The maximum capacity is to load 5 rolls. 9. The pre-press rolling machine has high value design and factions for pre-press rolling glass bond. The heating zones in it are fitted with IR emitters which can be adjusted by controlled silicon to realize no contact rapid alternation. Combined with PWM system to regulate the IR emitter the rays will be perfectly absorbed by the film. The main heating zones are designed to have air cycle system to realize uniform temperature distribution so that to be adapted perfectly to the different types of glass. The pressing roller I and II can automatically (option) adjust the gap to meet the glass thickness. The top structure with cylinder supplies upper press. Well balanced heating and regular air evacuation are guaranteed for good pressing consideration. The structure is reasonable for min movement after pressing. 10. Tilting Table for Unloading makes the glass sheet from conveyor to approx. vertical situation that is easy for clamp lifting. 11. Autoclave is controlled by industrial computer assisted with digital control card and digital display to realize real-time control. It ensures safety, convenient operation and faster cooling per circle that outside wire connecting and know-how circulation, water cooling system.
Semi-automatic laminated glass production line, we often call it lamination line, laminated glass line. This line includes different equipment such as washing machine, PVB unwinding machine, laminating positioning and transmission machine, movable scissor sucking hanger, pre-laminating and pressing section and autoclave. There are two kinds of heaters: Ordinary quartz heater and IR heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation. £¨1£©The whole line is centralized control by PLC . £¨2£©Washing and drying machine is the core equipment of the whole line. The upper Rubber rollers, brush rollers and air-knives etc. can be adjusted on the panel and digital displayed according to the thickness of glass to be processed. The upper section of the machines can be elevated by 400mm for convenience of cleaning and repairing. The Brush Rollers are driven by motors with upper and lower separately. Allocation of one soft brush and two hard brushes (can be lifted when needed) in the upper washing sector is designed for washing hard low-e glass, coated glass without damaging the coating. Three Stainless steel air-knives, the blower equipped with muffle cotton and air feeding filter screen pack ensures plenty of air, less noise and the good drying effect. £¨3£©In the laminating room the laminating table, brace of the up-down device, positioning cylinder, PVB film unwinding machine, movable scissor cup suction hunger, convenient for processing of large and big glasses. Every single processing glass can be conveyed in a higher speed to enter into the Pre-laminating and pressing section and regulated automatically the speed to running at the same speed with the Pre-laminating and pressing section which can make room for the next pieces of glass which improves the running efficiency of the Line. £¨4£©Pre-laminating and pressing section has reasonable structure. The integrity is controlled in laminating room with its stable running function. Speed regulation is frequency variable. Space/distance between two great squeezing rollers is set by industrial computer assisted by PLC with monitor displayed. The great squeezing rollers are driven by reducer separately. The heating elements adopt Quartz -Heaters. Temperature is zone control. £¨5£©Autoclave is a specialized machine for production of laminated, anti-bullet and anti-bombing glass. This machine will melt the PVB film and combined two layers or more than two layers glass by high temperature and high pressure. Technical parameters 1. Max. Processing glass size:6000mm2500mm 2. Min. Processing glass size:400mm 400mm 3. Processing laminated glass thickness: 6-80mm 4. Total length: 26800mm 5. Power source: AC380V 50 HZ 6. Total power:138.63 KW(without autoclave power)
Characteristics: 1. Loading section equipped with stainless steel water tank and spraying device. 2. Easy operation and maintenance: top frame supported by high strength screw can be elevated by 400mm as a whole for convenient cleaning and maintenance. 3. Drying section: blower packed with muffle cotton can largely minimize the noise. The air filter screen fixed across the entrance of blower can reduce dust during the drying process and is easy to remove for cleaning. Air blade can dry glass panel in a short time with high speed cold air without heating. Pressing roller is used for top oblique air blade to ensure smooth transmission of small glass panels. 4. Conveyor device: bevel gear is adopted for steady and synchronous transmission. 5. Water circulation system: water sprayed out to the brushes will return to the tank and be reused by circumfluence thus save water consumption. 6. Control system: all function buttons are separated and clearly marked on the control panel. Conveyor device uses transducer to adjust the transmission speed. Glass thickness and transmission speed will be showed on the digital display.
Standard Size
With advanced laser micromachining process, we supply any geometric cut sapphire windows and substrate Min precision of +/-5micron Max size: 200*200mm Min holes/slots width: 50micron Max depth-diameter ratio of micro holes: 20:1 Min micro holes: 30micron We could also provide other kinds of micro machining jobs in sapphire, min features @ tens of microns 1kg
Min hole size: 30micron Max thickness: 1mm Max depth-diameter ratio: 20:1 Hole precision: 5micron Smooth sidewall, no chipping, no burs Taper adjustable Sapphire crystal is widely used in semiconductor (mocvd epitaxial gan substrate), watches, medical science, communications, Lasers, infrared, electronics, measuring instruments, military, Aerospace and others high-tech industry. 1kg
Geometric cutting or micro drilling of Quartz glass, and many other kinds of glass, especially for the custom Shape/design cutting of thin glass (less than 1mm) , with very high precision Requirements. We could make shinning sidewall with no chipping at the cutting edge. Precision: 20micron 1kg
Min hole size: 30micron Max thickness: 6mm Max depth-diameter ratio:100:1 Hole precision: 5micron Smooth sidewall, little chipping, no burs Straight hole, no taper or positive taper available if required. 1kg
Nashiji wired glass: Size: 1830x2440 mm Thickness: 6mm 33pcs/crate Fire-resisting time: 72 minutes Features 1)fireproof sfety: wired glass is suitable to be used as an efficent fireproof material. Even wired breaks om tje fore/ tje fragments will still conect with each other by the wire meshed and not fall down. Which prevent fire spereading 2) shock resistant safety: even wired glass brokend in shocking. Wooden crates
1.Direct factory supply glass mosaic 2.Available in different colors, sizes, original designs 3.High quality, reasonable price. Chip:25x25x4(6, 8)mm, 30x30x4(6.8)mm Sheet:300x300mm
Overpanel match with point. Stainless steel aisi 304, polished gloss mirror
Main use: Gx-p series flat glass tempering furnace are mainly used to produce flat tempered glass for architectural purpose, interior decoration, furniture appliances, instrumentation, lamp, etc. Main technical features: Glass sheet size: max size 3500*12000(mm), min size 60*60mm Perfect processing quality: comply with gb9963, gb9656, ecer43, ansiz97.1 standards; Broad glass processing applicability: float glass, coated glass, roddle patterned glass; Advanced heating methods: radiation/convection matrix heating optional with intelligent heating control system; Lower energy consumption: continuous production and tempering, energy saving; Easy operation: user-friendly inteface, self diagnosis, achieving auto-control in whole process Convenient datea storage: mass storage device, applicalbe for industrallized production and management.
Main use: Mianly used to produce the tempering glass for facades of building, curtain walls, household furniture, etc. Main technological features: 1, the furnace has two chambers, one for preheating and the other for heating.Due to this, the heating efficiency is higher and the productivity is 1.4-1.8 times than that of the single-chambered furnace. 2, an independent heating source is separately fixed onto the preheating chamber and the tempering furnace. Glass enters teh preheating chamber and then the tempering furnace to get heated. 3, glass will get preheated during the preheating section, which could ensure the glass be heated more evenly and increase the finished product rate.
Main use: Gx-sq series hyperboloidal glass tempering furnace is the new product of gangxin corporation, it's mainly used to produce the tempered glass for sidelites, back window of high-grade automobiles, and the home appliances, facedes of building, etc. Main technological features: 1, forming under high temperature more precisely with spherical surface more smooth and perfect. 2, with low-cost mould-made process, it's fast and convenient to make the replacement. 3, it achieves the completely automatic control in whole production, has slef-diagnosis capacity and comfortable human-machine interface, offers the production software based on 2 working stations or 3 working stations.
Glass factory design Based on a full understanding of the customer's design requirements, we carefully verify the basic design materials and construction conditions at site and listen attentively to the advice of the customer's technical personnel. And on the premise of guaranteeing the products' targeted quality, we optimize the design proposal in terms of meeting the technology process requirements, guaranteeing products' quality, minimizing the project investment and production cost etc. Then the overall design intentions will be told to the customers in time and a team of professionals shall be dispatched in time to the construction site to solve the problems appeared during the construction, installation and commissioning period. Engineering consultation Based on our accumulating plant-building experience, our company has formed a comprehensive service system to provide the customers with relevant technological consultation at the early stage of proposal approval, investigation and design stage, construction period, operation period and afterward evaluation stage. We shall do our best to optimize the design proposal in terms of meeting the technology process requirements, guaranteeing products' quality, minimizing the project investment and production cost so that our customers benefit the most from the consultation.
The distance between the foot line of l-shaped wall and top surface of sidewall is short, which allows thinner batch feeding so that the batch can be melted more easily. It can also reduce fire and batch running at the charge end and hence energy can be saved and environment improved.With its high reliability and long service life span, the l-shaped suspended back wall serves as one of the essential measures for prolonging the whole furnace life. Main technical index: 1. Modulus width of suspended wall: 300mm; 2. Width of brick structure: 380mm; 3. Length of nose zone (doghouse): 1700-2300mm; 4. Service life: more than 10 years.
The top roller installed at the both sides of the tin bath can effectively control the width and thickness of the gross glass ribbon. The main technical index: 1. The thickness of glass sheet:1.0-25mm 2. The horizontal oscillative angle of head: 3. The accuracy of head's oscillative angle: 4. The speed of rotating coil of head: 10-1500m/h 5. The accuracy of coil-speed of head: 0.01% 6. The radial direction run-out should be no more than 0.2mm 7. The accuracy of head's pressed-depth: 0.1mm 8. The biggest depth for head (inside the bath): 2000mm 9. The longest distance of machine frame for lifting up and down: 100mm 10. The accuracy of machine frame for lifting up and down: 0.1mm 11. All the above index can be customer-designed.
Used in float glass and ultra clear patterned glass production line, it includes the shell of the annealing lehr, transmission, hot air circulation system, electric heating system and control system. The main technical index: 1. Suitable for gross ribbon width: 2000mm-5400mm; 2. Suitable for gross ribbon thickness: 1.5mm-20mm; 3. Linear speed of annealing lehr roller: 80-1500m/h (stepless speed variation) 4. Diameter of annealing lehr roller: 216mm-365mm.
It is applied to large size doghouse. A couple of chargers are linked together so as to reduce their distance. In this way, it can well solve the batch off-track problem and cancel the water drum in the middle of batch tank. The batch could be evenly charged and its operation is very stable and continuous. By absorbing the batch charger technology at home and abroad, our company has tried some innovation on the batch charger in terms of its shovel plate quality and structure, thus improved its high temperature resistance in production, working stability and continuity. There are two types of batch chargers, namely arc blanket charger and inclining blanket charger.
After a dozen times of improvements by our engineers and technicians, our cold end equipment has already become well-received by our customers and has been installed onto several production lines. It adopts frequency modulation and speed regulation system and servo system and has stepless transmitting speed variation and stable operation. Electronic touch screen is adopted and easy to operate. Main technical index: 1. The radial direction run-out of the conveying roller is 0.1 mm. 2. The static balance of the conveying roller is 1kg. 3. The deflection of the roller is 1mm. 4. The error of center line balance of any roller is 1mm. 5. The whole length relative error of level wave is l ¡à1mm. 6. The whole length glass deviation of the cold end roller is 20mm. 1000*1000*1000
