Compared with the casting process, the forging process of 17GL7-1 scraper conveyer can make the hardness, strength and service life of the scraper more in line with the service requirements. But the forging process of 17GL7-1 scraper is difficult to be controlled in the actual production process. The following coal manufacturers double zhi machine will give you the introduction of 17GL7-1 scraper forging process of the three points. 1. Heat the scraping slab The main purpose of heating 17GL7-1 scraper blank is to increase its hardness, toughness and service life. When 17GL7-1 scraping slab is heated and tempered, the oxide layer on the surface of the slab is constantly knocked out to ensure the hardness and toughness of the product, and meanwhile, the smoothness and flatness of the surface of 17GL7-1 scraping slab is also ensured. In the process of shaping the billet, the temperature should be lowered to about 1100 degrees Celsius to achieve a good shaping effect and increase the plasticity of the scraper. 2. Control of quenching temperature After being heated and tempered, the 17GL7-1 scraper needs to be put into water to be quenched, so that the hardness and strength of the 17GL7-1 scraper are strong. Quenching temperature control is the key and difficult point in the forging process of scraper. Good temperature control can ensure the quality of the scraper and the surface flatness. If the temperature difference is too big, it will lead to the surface of the scraper crack. In quenching, the need to choose the appropriate quenching temperature according to different scraper material. When quenching, field tests should be carried out to control the hardness value. After the scraping plate quenching, but also for the scraping plate residual temperature treatment. 3. Impact energy of a forging hammer China's scraper conveyor production started late, the initial use of the type of die forging hammer is relatively small, the hardness and quality of the die forging hammer is greatly limited, the impact energy of the die forging hammer is far unable to reach the production of the strike energy required by the scraper. The hydraulic force is then used to increase the impact energy of the hammer. The impact quality of the die forging hammer meets the requirements of the scraper manufacturing, the production of 17GL7-1 scraper quality, hardness can be qualified. The above is the key and difficult points of 17GL7-1 scraper forging process. Henan Shuangzhi Machinery Equipment Co., Ltd. based on the coal machine industry for many years, mature technology, diversified equipment, the production of coal machine parts forging strength, high hardness, strong toughness, well received by customers, if you have coal machine parts procurement needs, you are welcome to inquire, to visit the factory.
Scraper E bolt is a kind of fastener used in coal mine scraper and transfer machine, in addition, there are scraper U bolt, single bolt. Squeezer E bolt manufacturer Henan Shuangzhi machinery since the establishment of the factory has been engaged in the production and processing of squeezer accessories, and squeezer, bolts are often sold products, is also a large demand of coal mining accessories. As a scraper E-bolt manufacturer, Henan Shuangzhi Machinery produces various types of scraper E-bolt. Compared with Zhangjiakou bolts and Running ox bolts, it also has some parts of Shanxi coal machine bolts and Shandong mining machine bolts. According to the size of the main engine more than 630 E bolt have to do, so say the type specification or more complete. Daily demand for coal mine is more the e type bolt, scraping machine e bolt manufacturers double of henan mechanical simple display for everyone: 3 ty - 06 bolt, 3 ty - 02, 90 s and 113 s bolt, 17 g bolt, sa 54, 134 s bolt, etc., for the market often need to bolt, scraper part we will inventory spot, in order to reduce the delivery cycle, shall implement the principle of the first to set the start, we welcome the advisory order!
Scraper conveyor sprocket component and the sprocket wheel of the everyday is the same, is through the chain to realize power transmission and run, through its name can be seen that it is in the coal mine fully mechanized working face of scraper conveyor equipment accessories, located in the head, tail, so there are according to different location is called the nose wheel component, the tail sprocket components. So the sprocket assembly of the scraper conveyor can only be used on the scraper conveyor? Isn't. Scraper conveyor and reproduced machine structure is known to all, similar to that of the nose and tail sprocket components for scraper conveyor sprocket component size is the same, the nose sprocket components than the tail sprocket and reproduced machine components, but for the sprocket used component structure are the same, so the scraper conveyor sprocket components can be used in reprint machines is scraper conveyor on the nose of the tail with chain wheel component, the nose chain wheel component and the tail sprocket and reproduced machine components used two sprockets types are different, so most of the time just call, But the scraper conveyer and the transporter sometimes use the same sprocket assembly. Whether it is scraper conveyor sprocket assembly, or transfer machine sprocket assembly, as long as there is sprocket assembly figure number can be accurately implemented sprocket assembly, its name labeling does not have a great impact, so sometimes we do not too complicated name. Henan Shuangzhi Machinery as a scraper parts manufacturer, scraper conveyor sprocket assembly model and specifications are relatively complete, can help you implement the product for processing and production, let you find the right person, give you the right product, we have been working hard, welcome you to consult and cooperation.
Scraper E bolt is a kind of fastener used in coal mine scraper and transfer machine, in addition, there are scraper U bolt, single bolt. Squeezer E bolt manufacturer Henan Shuangzhi machinery since the establishment of the factory has been engaged in the production and processing of squeezer accessories, and squeezer, bolts are often sold products, is also a large demand of coal mining accessories. As a scraper E-bolt manufacturer, Henan Shuangzhi Machinery produces various types of scraper E-bolt. Compared with Zhangjiakou bolts and Running ox bolts, it also has some parts of Shanxi coal machine bolts and Shandong mining machine bolts. According to the size of the main engine more than 630 E bolt have to do, so say the type specification or more complete. Daily demand for coal mine is more the e type bolt, scraping machine e bolt manufacturers double of henan mechanical simple display for everyone: 3 ty - 06 bolt, 3 ty - 02, 90 s and 113 s bolt, 17 g bolt, sa 54, 134 s bolt, etc., for the market often need to bolt, scraper part we will inventory spot, in order to reduce the delivery cycle, shall implement the principle of the first to set the start, we welcome the advisory order!
The coupling of the scraper is also called plum flower elastic coupling, which is an important part of the transmission of power on the scraper conveyor. The scraper coupling is shaped like plum at one end, a disk with holes in the middle and a hollow cylinder at the other end. In general, a scraper conveyor needs to be equipped with two couplings, one is installed on the motor, one is installed on the scraper reducer, two parts of the coupling plum relative to each other, coupled with the coordination of the elastic disk, to complete the power output from the motor to the reducer. The use of the coupling directly affects the connected parts at both ends, the quality is excellent, the installed coupling can reduce the operating noise of the parts at both ends, so that the operation is more stable, efficient and the service cycle is longer. So in the purchase of scraper coupling, to choose the best quality products, choose the appropriate manufacturers. Henan Shuangzhi Machinery produces various types of couplings, the models are 110S2402-01, 102S21-01, 123SMB13-02, 105SD01-01, 8Z001-46/2, 89S26-02, 111S09-01, etc., more product drawing Numbers, contact us for more verification.
The planetary reducer is installed in the head and tail of the conveyor to adjust the working speed of the sprocket shaft set and the carrying capacity of the scraper chain, so as to suit the working needs of different design power and rotating speed of the scraper conveyor. According to the different structural characteristics of the reducer, the use of different, its general classification is as follows: 1. According to the series of transmission, it is divided into single-stage reducer and multi-stage reducer 2. According to the type of transmission, it is divided into fixed-axis reducer and planetary reducer 3. According to the layout requirements of scraper conveyor, it can be divided into parallel layout type and vertical type Scraper reducer is mainly used for planetary reducer. Compared with fixed-shaft gear transmission, planetary gear transmission has more compact structure, more stable transmission, larger transmission ratio of the same series, and better performance in bearing capacity. But because this kind of decelerator usually has three or four planetary wheels in the planetary frame design, its structure is more complex, the parts processing precision request is higher. The main parts of scraper planetary reducer include one shaft assembly, two shaft assembly, three shaft assembly, output tie rod assembly, sun wheel, inner gear ring, box assembly, cooling device and lubrication system. Above is the scraper planetary reducer structure characteristics. Want to know more coal machine accessories, please continue to pay attention to us. Henan Shuangzhi Machinery Equipment Co., LTD. Is a manufacturer of scraper parts, reprinter parts, hydraulic bracket parts. If you have such needs, you are welcome to call or visit the factory.
72/06LL sprocket assembly is one of the main parts of the transmission department of SZZ764/200 transfer machine. The sprocket assembly of the head is similar to the structure of the tail, which can be assembled and disassembled as a whole. The sprocket assembly is driven by the scraper chain. The sprocket assembly can be turned for a period of time to allow even wear on both sides of the sprocket teeth. Szz764/200 transfer machine head and tail sprocket is the same size, mainly by end cover, sprocket shaft, sprocket, floating seal, bearing and so on. The sprocket is forged as a whole with 7 teeth, the tooth shape is machined and the tooth surface is quenched. The inner holes at both ends are involute splines, and the power is transferred to the sprocket through the output shaft of the reducer, so that the sprocket drives the scraper to run. The sprocket can be disassembled as a whole without disassembling the transmission device for easy maintenance. Henan Shuangzhi can be customized new and restored sprocket components, if you need more information, welcome to visit the factory.
Scraper conveyor drive shaft belongs to the core accessories of sprocket shaft set, which mainly affects the key to the stable operation of the sprocket shaft drive system. Henan Shuanzhi main production chain wheel shaft group has many years of experience, but also a set of mature fixed processing process. The processing process is as follows: blanking â?? forging blank model â?? heat treatment â?? finishing (lathe and milling) â?? milling spline teeth at both ends â?? quenching â?? shaping â?? assembly with other parts of sprocket â?? test bench operation â?? inspection â?? painting â?? packaging. Precision machining process using CNC machine tools, especially cutting tools, to improve the efficiency and quality of processing. The main power of sprocket wheel comes from sprocket shaft. Henan Shuanzhi flagship product chain wheel shaft group, for each piece of accessories are carefully processed to meet customer needs, if you need to order, welcome to inquire.
Mine scraper scraper as a connection, its abrasion resistance and tensile ability will not only affect their own use, for the normal operation of the entire scraper has an impact, the lofty building rises from the ground, of course, want to have good performance, the mine scraper scraper material choice is about to pay attention to. From the current market situation, 40Cr material scraper scraper is a better choice, to meet the use of coal production needs, in the degree of wear resistance or considerable. Good material also not line, mine blowing machine scraper to durable to start from the machining process, first select the forging scraper is the right choice, relative to the casting quality for scraper is in a class, implemented by every production process, processing equipment of the escort, from the expected product each link strict control. A good mine scraper scraper quality from the details, human and material costs of investment only for the production of good scraper scraper, not a price war, only a quality war, this is the way to survive the development of enterprises. Henan Shuangzhi Machinery specializes in the production and sales of scraper, bolt, dumbbell pin, gear rail, sprocket components and other accessories. Welcome to consult and cooperate with new and old customers!
Scraper gear track is also called pin rail, located in the middle of the scraper slot on the upper part, is the shearer walking track. It is designed to change the manufacturing process of pin rail from split welding, forging welding and integral casting to integral die forging. Can be selected according to the needs of the shearer, forging gear rail relatively long service life. Today we will learn about the plate scraper forging gear rail. The heat treatment process of forging gear rail is annealing + normalizing + tempering. Through heat treatment, the impact toughness, tensile strength and elongation of the material have been greatly improved, and the performance index has exceeded the design requirements, and the effect is good. The gear track of the scraper produced by Henan Shuangzhi includes: 11TXG147-6, 1CGT-1, TY-45, 1CGIII03, 3TY-72, 115S-01, 123s-01, 07txG126-6, 11TXG147-6, 3S001-00/7, DXB125*5, etc., welcome new and old customers to inquire.
The central trough of the scraper is mainly used as a channel for transporting coal. Usually a section of the middle groove is composed of two 1.5 meters long groove steel and two middle plates. After the two middle plates are welded to the groove steel, the upper and lower layers are formed, in which the scraper chain runs. The state has clear standards for the steel used to weld the groove top steel of the middle slot, while the middle plate is selected in accordance with the actual application, with ordinary 45 steel, 16 manganese, or other materials, and in order to increase the wear resistance, you can add welding wear strip above. Henan Shuanzhi machinery specializes in the production of all kinds of scraper slot, transfer machine slot, such as skylight slot, middle slot, aqueduct, cable slot, left and right deflector slot, convex slot, groove, etc., welcome new and old customers to consult and order! Henan Shuangzhi production chute, scraper and other easy wear parts, sprocket components new and repair, structural parts. Welcome new and old customers to consult the factory.
The central trough of the scraper is mainly used as a channel for transporting coal. Usually a section of the middle groove is composed of two 1.5 meters long groove steel and two middle plates. After the two middle plates are welded to the groove steel, the upper and lower layers are formed, in which the scraper chain runs. The state has clear standards for the steel used to weld the groove top steel of the middle slot, while the middle plate is selected in accordance with the actual application, with ordinary 45 steel, 16 manganese, or other materials, and in order to increase the wear resistance, you can add welding wear strip above. Henan Shuanzhi machinery specializes in the production of all kinds of scraper slot, transfer machine slot, such as skylight slot, middle slot, aqueduct, cable slot, left and right deflector slot, convex slot, groove, etc., welcome new and old customers to consult and order! Henan Shuangzhi production chute, scraper and other easy wear parts, sprocket components new and repair, structural parts. Welcome new and old customers to consult the factory.
Industrial rubber conveyor belts for mining/aggregates/cement/steel/chemical/sugar sectors
There are many parts for plate scraper in underground coal mine. One of them is called pin row of plate scraper, which is located in the middle part of the scraper conveyor and installed above the central trough. Scraper pin row, also known as the scraper gear rail, scraper pin row, through the scraper and the central slot on the throne with horizontal pin, vertical pin fixed together, there are forging pin row, casting pin row, specifications and types are also a lot of coal mining face shearer walking track. Scraping machine pin is similar to a train track, section by section scraping machine pin row are connected to form coal winning machine walking track, coal winning machine to walk on it to mining of coal wall, make peeling coal into coal winning machine, blowing machine pin row is scraper conveyor and the coal mining machine in the middle of the bridge, the two can work together. The quality selection of the pin row of the scraper is also the basis of the normal operation of the whole fully mechanized mining face. Henan Shuangzhi machinery scraper accessories manufacturer has been focusing on the production and processing of scraper accessories, scraper pin pai forging castings are available, can meet the needs of customers for different coal mine working environment products.
The dumbbell pin of the scraper conveyor is connected with various chutes such as the central trough, cable trough and skylight trough of the scraper conveyor. According to different host manufacturers and host models, there are many types of dumbbell pin models of the scraper conveyor. The dumbbell pin function of different scraper conveyor is the same, but suitable for different positions and models. We all know that the scraper conveyor dumbbell pin classification has a lot of kinds, so the corresponding scraper conveyor dumbbell pin model is more, so many do not say we usually common scraper conveyor dumbbell pin model have what? Double of henan mechanical simple list for everyone: ZX - 01 dumbbell pin, 126 s dumbbell pin, 150 s dumbbell pin, 196 s dumbbell pin, 107 sa dumbbell pin, 107 sb dumbbell pin, 171 s dumbbell pin, 154 s dumbbell pin, 111 s dumbbell pin, etc., these is the zhangjiakou bull-running with more usually, dumbbell pin type, of course, there are many, such as the trinity, and so on, relatively less. Henan Shuangzhi Machinery engaged in the production and processing of scraper conveyer parts, each host manufacturer of scraper conveyer dumbbell pin models have production, if you have dumbbell pin needs, welcome to consult cooperation! We will confirm the product price for you.
The tail end frame of the belt conveyor is mainly composed of the tail end frame, spiral drum, drum, fixing frame, movable frame, sliding seat, sliding frame, cover plate, etc. The roller is installed at the end of the end frame, and both ends of the shaft are equipped with adjusting bolts, which can adjust the deviation of the belt at the end. Moreover, the roller has the function of self-cleaning, and the dirt adsorbed on the inner surface of the belt can be extruded from both sides by the joint action of the external screw and the internal vertebral body. Because of working roller in fully mechanized mining face gateway, transporting coal, coal powder leakage into the drum is often produced interference, and roll the original seal structure can effectively prevent the entry of dust and moisture, make it easy to bearing damage, in turn, affect the normal use of the drum, and downhole replacement repair and is not very convenient, affect the production schedule. The drum is a self-moving tail that can automatically clean coal to prevent position deviation. Understand its existing functions and problems, and prevent the impact of production schedule, production schedule for the use of units affect the benefits. Henan Shuangzhi Machinery Co., LTD. Offers professional services to new and old customers. Please consult us if necessary
The speed reducer of scraper conveyor / transfer conveyor is a special reducer for the coal industry, with the role of reducing speed, increasing torque. Features: 1.Large carrying capacity 2.High transmission efficiency 3.Low noise 4.Small size 5.Light weight 6.Long service life Henan shuangzhi machinery equipment co., LTD.can produce speed reducer and its accessories, such as the One-Axis assembly , the Two-Axis assembly, the Three-Axis assembly, the Four-Axis assembly.Henan Shuangzhi machinery can produce scraper conveyor reducer and its accessories, interested please contact
1. Hydraulic coupler is composed of pump wheel, turbine, shaft, shell, coupling sleeve, axle sleeve, elastic block, fusible alloy protection plug, explosion-proof plug, etc. 2. Installation position: Between the motor and reducer, 3. Working principle: mechanical energy is transferred through circulating liquid to convert mechanical energy into liquid kinetic energy, which is then converted into mechanical energy, and the motor is driven to rotate by driving turbine. 4. Functional features: overload protection, absorption and improvement of torsional vibration, improvement of start-up performance, stepless speed regulation and other features. 5. Factors affecting the characteristics of hydraulic couplers: the shape of the working cavity, the number of blades in the working impeller, the inclined Angle of the blades, the structure of the blades and other factors. 6. Common faults: unable to transfer torque, leakage, heating, fusible plug melting or even fuel injection. 7. Advantages of hydraulic coupler: simple structure, easy installation and disassembly, water transmission medium, explosion-proof function, small load and can automatically balance the load. Hydraulic coupler is an important part of the transmission power of scraper conveyer. It is necessary to make full use of the characteristics of hydraulic coupler and maintain it regularly. Henan Shuangzhi machinery production of various models of hydraulic coupler, scraper, sprocket components and other plate scraper accessories, product types, models are rich, covering plate scraper accessories, transfer machine accessories, hydraulic bracket accessories, etc., about more coal machine accessories, welcome to consult, contact us.
Reducer has the characteristics of large bearing capacity, high transmission efficiency, generally used for input shaft and output shaft are arranged in a vertical direction of the transmission device. For the coal mine scraper reducer oil leakage of the reasons are usually only two points: sealing ring damage and the box body joint surface is not strict. Most of the oil leakage of the scraper reducer is caused by the damage of the sealing ring. After long-term operation and the influence of underground coal mine environment, the sealing ring will inevitably wear down, resulting in poor sealing effect and oil leakage. However, it can be well solved by simply replacing the sealing ring. For the box body joint surface lax than the former slightly less, this situation is mostly the upper and lower box body lax, the end pressure cap is not tight, may be caused by the assembly irregularities, may also be caused by the long-term operation of bolts loose, the solution is to tighten all parts of the bolts. Henan Shuangzhi machinery specializes in the production of all kinds of coal machine accessories: reducer 1 shaft assembly, 2 shaft assembly, 3 shaft assembly, 4 shaft assembly, etc., welcome to consult and cooperate!
The cross beam of the scraper conveyer is long strip in appearance and has threaded hole. The whole length, center distance and width of thread hole are different for different types of beam, and the matching bolts and nuts are also different. The function of the beam of scraper conveyor is equivalent to that of E-type and U-type bolts, which mainly fix the scraper through single-head bolts to form the chain of scraper. In the middle trough, the chain scraper chain is driven by the sprocket shaft group to do circular movement to complete the coal transport. Shuangzhi coal machine main various types of sliding scraper and supporting bolts, beams. The scraper is forged, its process is more complex, but also according to the customer to provide model, technical requirements, material processing and forging.
