We are a Chinese factory, we can produce new wedge wire wrap screen welding machine, we have patented technology, the machine energy consumption, stable performance, we provide one year warranty and overseas after-sales service.
This welding machine consists of machine frame, main driving parts, welding transformer parts, welding parts, copper wire cleaning parts, cleaning parts for copper string drive, copper wire tension parts, copper string flattening parts, copper wire cutting parts, rolling parts, can feeding parts, lift-and-descend parts for can feeding, pressing parts, pulling parts, overlap tool, upper electrode press parts, upper welding arm regulating parts, diameter sizing gauge, pillar parts for diameter sizing gauge, can quitting parts, gas & water pipeline, inverters, electric & pneumatic controller etc.
Welding Principle
As the drawing sho ws the principle is as follow:
A pair of circumgyrating upper and lower welding rollers press the tinplate, by going through low voltage and high current to create heat and welding points on overlap. During the processing procedures, the copper wire acts as the media electrode, which can prevent polluting the welding rollers from the melting tinplate during process and take away the heat of the welding rollers.
Because melt joints between tinplate and copper wire are continuous, the quality of welding line is good and the upper and lower welding rollers do not need to be trimmed in quite a long time. Furthermore in order to make an even touch between copper wire and welded material, the round section copper wire is required to be pressed into flat section copper wire.
Main Feature:
1. Equipped with the most advanced human-computer-infer-face device, the whole operation can be made on the touch screen.
2. Equipped with the servo motor controlling system, different types of inverter waves are available to change to fit the different sheets.
3. Equipped with electronic static adjustable inverter power supply.
4. Equipped with failure self-detected system, system alarms automatically and provides the solution proposal
5. Equipped with copper wire profiling roller in ceramic, improve the insulation quality and lower the consumption.
6. Equipped with the very durable ceramic unit on the can conveying system to reduce wear out.
7. Equipped with the standard mercury lower welding roller, the non-mercury welding roller also available as an option.
8. Lower welding arm available for both internal powder coating and internal liquid spraying coating with Nordson pump.
9. Induction drying oven is available for the can line, it is able to save over 90% of energy when comparing to the gas oven.
Main Advantages of Continuous Slot Screen Welding Machine Include:
1. Low investment cost As a factory in China, weâ??re specialized in making continuous slot screen welding machines. The factory price we provide is comparable low and after sale service is good.
2. Low maintenance
The continuous slot screen welding machines we produced can be used for decades of years. And the continuous slot screens produced by the machines are robust and have no moving parts. Their design prevents clogging, and the materials used resist corrosion and biofouling.
3. Easy cleaning
The special structure of the continuous slot screens are non clogging and easy to clean. 4. No waste management
During backwash operations, waste is carried away by the current.
5. Protection of the environment
The flow rate through the continuous slot screen is so low that neither flora nor fauna can be dragged into the system.
On Sale Wire Wrapped Screen Welding Machine for Sand Filters
Wire Wrapped Screens are available in a range of wire profiles and material grades to enhance operational efficiency. The wire wrapped screen's unique wedge-shaped wires are designed to enhance efficiency by providing increasingly large, open areas that allow materials to flow through the screen. One of the great advantages of the wedge wire design is that it substantially reduces blinding and pegging.
Benefits
Wedge-shaped wires provide large open areas allowing material to flow through the screen
Reduces pegging and blinding
Custom made to flat and curved shapes, cylinders and cones
Manufactured according to slot size
Large selection of profile wires - varying head widths, heights and relief angles
Variety of support rods -catering to light and heavy loads
Selection of stainless steel graded panels including high corrosion resistant grades
Products produced by wire wrapped screen welding machine:
Wire wrapped screens can be applied in different industries for various filtration purpose. The equipment is ideal for making filters of oil filtering, water/waste water cleaning and water well filtering, as well as mine mesh, medical & chemical, food & beverage filtering, ect.
The related wire wrapped screen products include water nozzles &stainers, hub and header laterals, flat panels, sieve bend, wire wrapped screen cylinders, wire wrapped screen basket, ect.
With its non clogging structure and long lasting advantages, the wire wrapped screens are welcomed in different markets.
Advantages of Wire Wrapped Screen Welding Machine:
Custom Designed and Engineered:
Each machine is designed to ensure complete satisfaction. We provide guidance and support for our clients to operate the machine.
Longer Lasting
Featuring the Vee-Wire technology, the wire wrapped screens are extremely durable and have high resistance to abrasion, corrosion and impact damage.
Lower Maintance
The rugged construction and high quality of the materials produce a product that lasts longer and requires less maintenance.
Less Costy
Superior operating efficiency maintenance needs and extended service life combine to decrease the cost of producing wire wrapped screens.
Many Construction Options
Wire wrapped screens can be used:
, For direct screening
, As filter media support (sand bed, activated carbon, resins, catalysts)
Wire wrapped screens are available in a variety of shapes to suit customer needs:
, Cylinders
, Flat or curved panels
, Cones
, Any form specific to a given application.
Main Advantages of Wire-Wrapped Screens:
1. Larger Open Area:
We offer a wide range of wire profiles to maximize open area. And the use of peaked support rods ensures negligible effect on open area. The high open area can maximize the clients' process efficiency.
2. Flexibility in Design:
The wire-wrapped screens are available in various combinations of profile wires and support rods. This offers significant flexibility in designing the most suitable product for individual operations.
3. Longer Life:
The all welded construction of the wire-wrapped screens extends the service life of the screens. With the profile wire adjusted according to the clients' requirements, we can help to design the wire-wraped screens for longer wear life.
4. Increased strength:
Each intersection of profile wires and support rods are resistance welded, resulting in a single metal. This makes the joint significant stronger than other screen media available for mineral processing.
Stainless steel wedge wire screen welding machine for liquid filtration
The wedge wire screens made by wedge wire screen welding machines are all custom made and can be designed and built to fit screening equipment with specified width and length.
Not only applied in coal mining industry, the wedge wire screen welding machines can also be used in food processing, waste-water filtration, pulp and paper as well as mineral processing applications. With the help of the wedge wire screen welding machines, solid/liquid separation can be easily managed.
Advantages of Continuous Slotted Screens compared to other types of screens:
1. Each intersection of Vee-wire and support bar is welded to produce an extremely strong structure.
2. Continuous slot screens have outwardly enlarging slots which allow only two-point particle contact. Smaller particles pass freely through without plugging.
3. Smooth wire surface and vertical slot orientation allow the catalyst to move vertically against the screen face without being abraded.
Wedge wire screen welding machines can help to manufacture wedge wire screens for the mining and mineral processing industry. Among these screens are sieve bends, flat panels, vibrator screens and centrifuge baskets.
Baskets
The wedge wire screen baskets serve as centrifugal liners which require external supports and also self-supporting balanced baskets for the centrifuge manufacturers. These stainless steel baskets are more complex than the other types of screens requiring extra strength to withstand the stresses of centrifuge dryers. These baskets are typically used in mineral processing for coal, potash, salt, sand, pulp, paper and a variety of chemicals.
Flat panels
Flat, framed and unframed wedge wire panels can be manufactured with a variety of rectangular or round support rods. The wire width and relief angle is determined by weight per square foot and efficiency requirements for your specific application. This screen decking magnifies vibration with drum-tight tension and withstands the violent vibrating action.
Sieve bends
You can use a stainless steel sieve screen in mineral processing plants for coal, potash, taconite, sand or gravel.
Wedge wire screen welding machines can help to manufacture wedge wire screens for the mining and mineral processing industry. Among these screens are sieve bends, flat panels, vibrator screens and centrifuge baskets.
Baskets
The wedge wire screen baskets serve as centrifugal liners which require external supports and also self-supporting balanced baskets for the centrifuge manufacturers. These stainless steel baskets are more complex than the other types of screens requiring extra strength to withstand the stresses of centrifuge dryers. These baskets are typically used in mineral processing for coal, potash, salt, sand, pulp, paper and a variety of chemicals.
Flat panels
Flat, framed and unframed wedge wire panels can be manufactured with a variety of rectangular or round support rods. The wire width and relief angle is determined by weight per square foot and efficiency requirements for your specific application. This screen decking magnifies vibration with drum-tight tension and withstands the violent vibrating action.
Sieve bends
You can use a stainless steel sieve screen in mineral processing plants for coal, potash, taconite, sand or gravel.
Main advantages of our wedge wire screen welding machines include:
1. Low investment cost
As a factory in china, we, re specialized in making wedge wire screen welding machines. The factory price we provide is comparable low and after sale service is good.
2. Low maintenance
The wedge wire screen welding machines we produced can be used for decades of years. And the wedge wire screens produced by the machines are robust and have no moving parts. Their design prevents clogging, and the materials used resist corrosion and biofouling.
3. Easy cleaning
The special structure of the wedge wire screens are non clogging and easy to clean.
4. No waste management
During backwash operations, waste is carried away by the current.
5. Protection of the environment
The flow rate through the wedge wire screen is so low that neither flora nor fauna can be dragged into the system.
Characteristics of Wedge Wire Screen Welding Machine:
We offer a combination of economy, innovation and flexibility by providing our wedge wire screen welding machines.
Our engineering staff is fully capable of precision design to ensure that each requirement is met. Now with our technical development, the wedge wire screen products produced by our wedge wire screen welding machines can meet most clients need.
The wedge wire screens are charactered with:
Longer Lasting
The wedge wire screens utilize the Vee-Wire technology. They are extremely durable and have high resistance to abrasion, corrosion and impact damage.
Lower Maintenance
The rugged construction and high quality of materials make possible a product that lasts longer and requires less maintenance.
Less Costly
Superior operating efficiency, extended service life and reduced maintenance needs combine to reduce the true cost of wedge wire screens to plant operators.
Wedge Wire Screen Welding Machine in Different Industry Fields
Wedge wire screen weldng machines can make wedge wire screen products in different shapes and usages. Till now the wedge wire screens are widely used in different industry fields.
Architects specify wedge wire screens for column and wall covers, floor grating, light fixtures,sun screens and various decorative applications.
Corn Wet Milling uses a variety of wedge wire screens ranging from looped wire to fine wire mesh.
Food Processors favor wedge wire screens because theyâ??re heat and corrosion resistant.
Malting Plant Operators find the flat panel wedge wire screens provide a more thorough mixing during the turning phase, and better ventilation in the kilning phase.
Pulp and Paper Plants use wedge wire screens in the wood yard, paper machines, recycling, dewatering, debris removal, fiber fractionalization, drying, water purification and other processes.
Sugar Processors use wedge wire screen baskets and other washing, dewatering and solids retention screens.
Mineral Processorsrely on wedge wire centrifuge baskets, sieve bends and flat panels for multiple operations.
Refiners use wedge wire pipes and baskets or scallops for catalytic reforming, isomerization, ammonia conversion and other processes.
Water and Waste Water Treatment benefit from high flow capacity, dependable media retention and excellent corrosion resistance.
Water Supply Systems use wedge wire surface water intakes and custom-engineered water well screens and system maintenance chemicals.
Compared with other types of screens, our wedge wire screens are charactered with:
1. The wedge tapered opening becomes progressively wider increasing dewatering
2. Non plugging, unlike mesh there are only two contact points to retain particles
3. Slot sizes ranging from 0.2 to 16mm
4. Durable and capable of carrying heavier loads without support structures
5. One piece construction
6. Flexibility in forming fabricating and shaping
7. Wide range of materials
8. Low maintenance easy to clean
9. Tolerance ranging within 0.03mm
Advantages of Wedge Wire Screen Welding Machine for Primary Water Treatment:
1.Triangular(Vshaped) wedge wire screen design 2.Builtin overflow protection
3.Separating and SelfCleaning same step 4.Wide range of industrial applications 5.Low capital and operation cost 6.Automatic operation, requires little operator attention
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