Wedge Wire Screen Welding Machine in Different Industry Fields Wedge wire screen weldng machines can make wedge wire screen products in different shapes and usages. Till now the wedge wire screens are widely used in different industry fields. Architects specify wedge wire screens for column and wall covers, floor grating, light fixtures,sun screens and various decorative applications. Corn Wet Milling uses a variety of wedge wire screens ranging from looped wire to fine wire mesh. Food Processors favor wedge wire screens because theyâ??re heat and corrosion resistant. Malting Plant Operators find the flat panel wedge wire screens provide a more thorough mixing during the turning phase, and better ventilation in the kilning phase. Pulp and Paper Plants use wedge wire screens in the wood yard, paper machines, recycling, dewatering, debris removal, fiber fractionalization, drying, water purification and other processes. Sugar Processors use wedge wire screen baskets and other washing, dewatering and solids retention screens. Mineral Processorsrely on wedge wire centrifuge baskets, sieve bends and flat panels for multiple operations. Refiners use wedge wire pipes and baskets or scallops for catalytic reforming, isomerization, ammonia conversion and other processes. Water and Waste Water Treatment benefit from high flow capacity, dependable media retention and excellent corrosion resistance. Water Supply Systems use wedge wire surface water intakes and custom-engineered water well screens and system maintenance chemicals.
Compared with other types of screens, our wedge wire screens are charactered with: 1. The wedge tapered opening becomes progressively wider increasing dewatering 2. Non plugging, unlike mesh there are only two contact points to retain particles 3. Slot sizes ranging from 0.2 to 16mm 4. Durable and capable of carrying heavier loads without support structures 5. One piece construction 6. Flexibility in forming fabricating and shaping 7. Wide range of materials 8. Low maintenance easy to clean 9. Tolerance ranging within 0.03mm
Place of origin: hebei, china (mainland) Brand name: renchun Model number: hwj650 Usage: liquid filter Type: filter cylinder Material: stainless steel or carbon steel Hole shape: wedge Filter rating: 99% Length: 6000mm Tube diameter: 150~650mm Slot size: 1.2*2~2.7*4mm Welding transfer power: 200kva Welding speed: 6~30rpm Wire width: 0.15~16mm Precision: within 0.03mm Control system: siemens or mitsubishi Servo motor: mitsubishi Characteristics of slotted tube filter welding machine for oil filtration: 1.Free fall opening 2.Continuous slots 3.Maximum flow area 4.Greater strength 5.Adaptable to existing equipment 6.Longest operational life 7.High efficiency in screening operation
Advantages of Wedge Wire Screen Welding Machine for Primary Water Treatment: 1.Triangular(Vshaped) wedge wire screen design 2.Builtin overflow protection 3.Separating and SelfCleaning same step 4.Wide range of industrial applications 5.Low capital and operation cost 6.Automatic operation, requires little operator attention
Main features 1) two working methods: manual and auto. Under auto method, by inputting relative data, the machine will work automatically. 2) very strong self-diagnose function, can display any mis-operation alarms; alarming error can be seen from displayer. 3) the wedge wire screen welding machine featured by low noise, low energy consumption, steady function and safety, ect. Basic specifications: Place of origin: hebei, china (mainland) Brand name: renchun Model number: hwj300 Usage: liquid filter Type: filter cylinder Material: stainless steel or carbon steel Hole shape: wedge Filter rating: 99% Length: 6000mm Tube diameter: 80~300mm Welding transfer power: 200kva Wire width: 1.2~3mm Welding speed: 6~40rpm Slot size: 0.1~16mm Precision: within 0.02mm Control system: siemens or mitsubishi Servo motor: mitsubishi -
Wedge wire screens are available in a range of wire profiles and material grades to enhance operational efficiency. Wedge wires unique wedge-shaped wires are designed to enhance efficiency by providing increasingly large, open areas that allow materials to flow through the screen. One of the great advantages of the wedge wire design is that it substantially reduces blinding and plugging. Thus many industries use wedge wire welding machine to make vibrating screen decking parts.
Characteristics of johnson screens: Easy clearing The narrowest part of the aperture comes at the top and the steady opening out from that point promotes easy clearing. Lateral strength Increases rapidly with the width of the profile and sufficient is needed to avoid the likelihood of the wedge wires being bent sideways and the accuracy of the slot being thereby lost. Load carrying capacity or vertical strength Increases rapidly with the depth of the profile and is needed to a greater degree than is lateral strength Percentage open area For any given aperture size this depends on the number of apertures per foot width of johnson screen. The wider the profile the fewer the apertures, and the less is open area - likewise the smaller the number of pressed wedge wires per foot, the greater the open area. Wearing life With abrasive materials the top surface of the profile becomes worn away and inevitably the aperture must increase. With a small angle of opening the increase is gradual, but with a large angle it is rapid. The apertures quickly reach the oversize limit and the working life is reduced.
Features of cone v wire screen: 1. Clog-prevention structure Cone v wire screen, made by our cone v wire screen welding machine, allows the gas and the liquid flow in the reactors smooth and efficient. 2. High slot opening ratio Adjustable slot size offers high slot opening ratio compared with that of the conventional wire mesh and the slit pipes. 3. Rigid and precise welding and uniform structure 4. Multi-variation shape and material Cone v wire screen shapes defferently from cylindrical- shape screen to flat panel. Due to the reinforcement stiffeners and/or material alteration, cone v wire screen offers high resistance to severe temperature and pressure.
Function of wedge wire screen welding machines: Wedge wire is a type of mesh made from metals. Its used in many industries including the food and beverage industry (especially in brewing). Other applications include filtering well water, wastewater, chemical production. Its used in almost any field that needs to have fluids separated from solids. The wedge wire screen is manufactured by our wedge wire screen welding machine and these screens can be made to a customers technical specifications. Till now, our wedge wire screen welding machines have been sold to many industries worldwide.
Benefits of shijiazhuang wedge wire screen welding machine: 1.Triangular(v-shaped) wedge wire screen design 2.Built-in overflow protection 3.Separating and self-cleaning same step 4.Wide range of industrial applications 5.Low capital and operation cost 6.Automatic operation, requires little operator attention
Custom designed and engineered With the help of wedge wire screen welding machine, each screen can be designed to ensure complete satisfaction. . Longer lasting The production of wedge wire screen welding machine standards are very strict in the industry. Featuring the vee-wire technology, the screens are extremely durable and have high resistance to abrasion, corrosion and impact damage. Lower maintenance The rugged construction and high quality of the materials produce a product that lasts longer and requires less maintenance. Less costly Superior operating efficiency, reduced maintenance needs and extended service life combine to decrease the cost of wedge wire screen welding machines. Many construction options Wedge wire screen surfaces can be used: for direct screening as filter media support Screens are available in a variety of shapes to suit customer needs: cylinders flat or curved panels cones any form specific to a given application The flexibility of the process allows the manufacture of custom made screens for all types of applications: new plant, expansions or upgrades.
The cnc stainless steel wedge wire johnson screen welding machine is special for welding wedge wire screen (mesh), water well screen (mesh), Vee-wire screen (mesh) for any filtering purpose in chemistry, mining industry and enviromental protection industry, etc.
Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ850 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 3000~4000mm Width: Customize Size Tube Diameter: 200~850mm Welding Transfer Power: 200KVA Welding Speed: 6~20rpm Clearance of Slot: 0.15~16mm Precision of Slot: within 0.03mm Characteristics of Johnson Screens made by Welded Johnson Screen Machine: Easy Clearing The narrowest part of the aperture comes at the top and the steady opening out from that point promotes easy clearing. Lateral Strength Increases rapidly with the width of the profile and sufficient is needed to avoid the likelihood of the Wedge Wires being bent sideways and the accuracy of the slot being thereby lost. Load Carrying Capacity or Vertical Strength Increases rapidly with the depth of the profile and is needed to a greater degree than is lateral strength Percentage Open Area For any given aperture size this depends on the number of apertures per foot width of Johnson screen. The wider the profile the fewer the apertures, and the less is open area - likewise the smaller the number of pressed Wedge Wires per foot, the greater the open area. Wearing Life With abrasive materials the top surface of the profile becomes worn away and inevitably the aperture must increase. With a small angle of opening the increase is gradual, but with a large angle it is rapid. The apertures quickly reach the oversize limit and the working life is reduced.
Overall dimension:11000mm * 1200mm * 2600mm Model number:hwj 650 Filter tube diameter range : 150mm to 650mm Filter tube length max: 4000mm;6000mm Wire range:1.22mm-2.74mm Wire material:stainless steel or carbon steel Welding transformer power:200kva Spindle welding speed:6-30vpm Aperture:0.05-16mm Precision clearance:â±0.03mm Control system: japan mitsubishi Transmission medium:taiwan liner guide and ball screw Servo motor: three sets 7.5kw2+5.5kw
Mining sieve screen machine popular used in mining and mineral washing plant. Machine configuration Control system : Mitsubishi from Japan Liner guide : Taiwan 45 Ball screw : Taiwan 8010 Filter profile screen tube:cylinder Max tube length : 6 meter Bearing : special bearing Protective cover :stainless steel special protection Servo motor : three sets
This professional automatic machinery wedge wire cylindrical screen welded wire mesh machine is special for welding wedge wire screen (mesh), water well screen (mesh), Vee-wire screen (mesh) for any filtering purpose in chemistry, mining industry and enviromental protection industry, etc. The specifications of wedge wire cylindrical screen various according to the buy's requirements. With different types, the prices can be different.
HWJ650 wedge wire screen welding machine for mineral process is connected with factories of coal mechanical processing. The directions of development of our wedge wire screen welding machines have been always shaped by needs of the processing factories. Our products HWJ650 wedge wire screen welding machine meet the technical and technological requirements and are characterized with competitive price.
Place of Origin: Hebei, China (Mainland) Brand Name: RENCHUN Model Number: HWJ850 Usage: Liquid Filter Type: Filter Cylinder Material: stainless steel or carbon steel Hole Shape: wedge Filter Rating: 99% Thickness: Customize Size Length: 4000mm Width: Customize Size Tube Diameter: 200~850mm Servo Motor: 7.5kw and 5.5kw Welding Transfer Power: 200KVA Welding Speed: 6~20rpm Clearance of Slot: 0.15~16mm Precision of Slot: within 0.03mm
better well development Wedge wire screen made by wedge wire screen welding machines have very high open area, allowing better access to the entire formation around the screen. Fines and drilling fluid are removed quickly and completely, resulting in better well development. lower pumping costs The high open area of a wedge wire screen allows water to enter the well freely, resulting in minimal drawdown and less energy expended by the pump. less maintenance The continuous slot design allows lower entrance velocity of the water, which reduces encrustation rates. The slot design also resists plugging and prevents sand from damaging pumps. careful design leads to successful screens Analyze the formation sand to correctly size the well screen A grade of steel with the right level of corrosion resistance is selected Noting the depth of the well, the correct combination of wire and rod that produces a screen with all the necessary strength characteristics is chosen The screen design is determined by aquifer characteristics and desired yield sand control The wedge wire screen is a key component of sand-control systems, either as an integral component of the gravel pack, or as a stand-alone provider of sand control.
Wedge wire screen welding machine can produce wedge wire screens for different usages like agriculture, architectural, brewery, food processing, gold, mineral processing, paper, waste water and more. In coal preparation plant machine, the wedge wire screens can also be applied for dewatering and separating moisture from finer coal particles. According to different industries' requirements, the wedge wire screen welding machines we produce have different specifications, which can satisfy the requirements easily.
