Titanium sponge is an elemental form of titanium that typically appears as light grey particles or a sponge-like mass. It serves as the fundamental raw material for the production of titanium materials, titanium powder, and other titanium products. Sponge titanium is obtained by transforming titanium ore into titanium tetrachloride, which is then reacted with metallic magnesium to yield a porous, sponge-like mass.
During the reduction and distillation process, impurities can be introduced into the titanium sponge lump due to a variety of factors, including temperature, pressure, furnace condition, and segregation. According to the Chinese standard GB/T 2524, titanium sponges can be classified into seven grades, ranging from MHT 95 to MHT 200, with the number referring to the Brinell hardness maximum value. The general purity (%) quality is 98.5 to 99.8, and the impurity element oxygen quality (%) ranges from 0.05 to 0.30. The hardness (HB) of sponge titanium ranges from 95 to 200.
Features
High strength-to-weight ratio: Titanium sponge is perfect for use in aerospace and military applications where weight reduction is important because of its high strength-to-weight ratio.
Excellent corrosion resistance: Titanium sponge is highly resistant to corrosion, even in harsh environments.
Biocompatibility: Titanium sponge is biocompatible, making it an ideal material for use in medical implants and devices.
Heat resistance: Titanium sponge has a high melting point and is highly resistant to heat, making it ideal for use in high-temperature applications.
Applications
Defense and aerospace: Due to its superior corrosion resistance and high strength-to-weight ratio, the titanium sponge is frequently utilized in the defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge is used in the chemical and petrochemical industries due to its excellent corrosion resistance. It is used in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge is biocompatible, making it ideal for use in medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports equipment: Titanium sponge is used in sports equipment, such as golf clubs, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry making due to its unique properties, such as its light weight and corrosion resistance.
0A grade sponge titanium is the basic link of titanium industry, it is the raw material of titanium material, titanium powder and other titanium components. Generally, it is light gray particles with clean surface.
0A grade titanium sponge (the spongy metal titanium) produced by metal thermal reduction method generally has a purity % (mass) of 99.1 to 99.7. The total impurity element % (mass) is 0.3-0.9, the impurity element oxygen % (mass) is 0.06-0.20, the hardness (HB) is 100-157.
Product grade
It is divided into seven grades according to the purity.
Production Process
Titanium sponge is actually the same substance as titanium, but in a different form. In the smelting process of titanium, the product (titanium) obtained through the process of magnesium reduction-distillation of titanium tetrachloride looks like a sponge, hence the name sponge titanium. Their chemical formulas are represented by Ti.
Titanium magnesium reduction method to produce sponge titanium is to reduce titanium tetrachloride to titanium metal titanium with magnesium at high temperature. The reaction process involves multiple systems such as TiC14-Mg-Ti-MgC12-TiC13-TiC12, which is a complex physical process chemical process. The formula is as follows:
TiC14+2Mg=Ti+2MgC12
In order to obtain high-quality sponge titanium, Mg and MgCl2 must be separated.
Application
Sponge titanium is the raw material for the production of all titanium products, whether it is titanium plates, titanium rods, titanium processed parts, and sintered porous titanium filter elements used in the filtration and separation industry, cannot do without sponge titanium.
Titanium sponge is an elemental form of titanium that typically appears as light grey particles or a sponge-like mass. It serves as the fundamental raw material for the production of titanium materials, titanium powder, and other titanium products. Sponge titanium is obtained by transforming titanium ore into titanium tetrachloride, which is then reacted with metallic magnesium to yield a porous, sponge-like mass.
High strength-to-weight ratio: Titanium sponge is perfect for use in aerospace and military applications where weight reduction is important because of its high strength-to-weight ratio.
Excellent corrosion resistance: Titanium sponge is highly resistant to corrosion, even in harsh environments.
Biocompatibility: Titanium sponge is biocompatible, making it an ideal material for use in medical implants and devices.
Heat resistance: Titanium sponge has a high melting point and is highly resistant to heat, making it ideal for use in high-temperature applications.
Applications
Defense and aerospace: Due to its superior corrosion resistance and high strength-to-weight ratio, the titanium sponge is frequently utilized in the defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge is used in the chemical and petrochemical industries due to its excellent corrosion resistance. It is used in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge is biocompatible, making it ideal for use in medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports equipment: Titanium sponge is used in sports equipment, such as golf clubs, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry making due to its unique properties, such as its light weight and corrosion resistance.
Titanium sponge is a pure, coarse powder or granular form of titanium metal. It is used as a raw material for producing refined titanium. Further refining the titanium sponge allows the creation of titanium ingots, titanium bars, and other materials. Grinding titanium sponge produces titanium powder, which is commonly used for coating and machining parts of machinery and instruments.
Titanium sponge is a metallic material with numerous tiny pores, known for its delicacy and high strength-to-weight ratio. It exhibits excellent heat resistance, corrosion resistance, and low electrical conductivity. Titanium sponge powder serves as an intermediate product for manufacturing various titanium products, such as sheets, rods, and plates. It finds wide applications in industries such as aerospace, naval, chemical, petroleum, and medical.
Distinctive Features:
High Strength-to-Weight Ratio: Titanium sponge is highly suitable for aerospace and military applications due to its excellent strength-to-weight ratio, making weight reduction crucial.
Excellent Corrosion Resistance: Titanium sponge exhibits strong corrosion resistance even in harsh environments.
Biocompatibility: Titanium sponge possesses biocompatibility, making it an ideal material for medical implants and devices.
Heat Resistance: With a high melting point and excellent heat resistance, titanium sponge is well-suited for high-temperature applications.
Applications:
Defense and Aerospace: Due to its outstanding corrosion resistance and high strength-to-weight ratio, titanium sponge is widely used in defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge finds applications in chemical and petrochemical industries due to its exceptional corrosion resistance. It is utilized in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge's biocompatibility makes it highly suitable for medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports Equipment: Titanium sponge is employed in sports equipment, including golf club shafts, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry production due to its unique properties, such as lightweight and corrosion resistance.
4. Feature: low density, high special strength, good corrosion resistance, good process performance, resist strong acid and alkali, toughness, etc.
5.Quality and test:
A): our company provide third-part inspection reports.
Such as the baoti ¡§cgive you the report of the center of physical and chemical test, northwest institute of no-ferrous metal research test.
B): 100% ultrasonic test, test chemical composion and mechanical property in baoti center.
6. Appilication: aerospace industry, chemical corrosion-resistant materials, thermal spraying, cold fireworks, aluminum alloy additives, electric vacuum material.
7. Certificate:iso9001:2008
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With the rapid advancement of technology, particularly in aerospace and other related industries, the demand for titanium metal has significantly increased. However, this has also resulted in a substantial amount of titanium metal scrap. As a result, the recovery of titanium metal scrap has become crucial in conserving resources and reducing costs.
Titanium scrap comes from various sources, such as during the production of sponge titanium. The upper skin, bottom, and sides of sponge titanium may be contaminated by impurities like iron, chlorine, oxygen, and nitrogen. These impurities make the titanium scrap unsuitable for manufacturing and must be recycled. Additionally, titanium ingot casting and processing titanium materials into titanium products also generate titanium scrap.
To recycle titanium metal scrap, the following methods can be employed:
High-quality uncontaminated titanium scrap can be utilized as an additive for smelting titanium ingots or mixed with sponge titanium to produce titanium blocks.
Waste titanium sponges, heads, and scraps can be utilized as alloy additives in the ferrotitanium industry or raw materials for titanium powder, depending on their purity and composition.
Waste titanium powder can be utilized as deflagration agents in the pyrotechnic sector, additives in the processing of aluminum, and raw materials for titanium products made using powder metallurgy.
Titanium scrap with numerous impurities can be processed into high-titanium iron.
What is the process for recycling titanium scrap?
The process of recycling titanium scrap typically involves the following steps:
Collection and sorting: Titanium scrap is collected from various sources, such as manufacturing facilities, aerospace companies, and medical facilities. The scrap is then sorted based on its composition and quality.
Cleaning and preparation: The titanium scrap is cleaned and prepared for processing. This may involve removing any impurities, such as oil or dirt, and cutting the scrap into smaller pieces.
Melting: The titanium scrap is melted in a furnace at high temperatures. This process helps to separate titanium from any other metals or materials that may be present.
Refining: The melted titanium is refined to remove any remaining impurities and improve its quality. This may involve adding other materials, such as aluminum or vanadium, to improve the properties of the titanium.
Forming: The refined titanium is then formed into various shapes and products, such as sheets, bars, or wire. These products can be used in a wide range of applications, including aerospace, medical, and automotive industries.
Product detail
inside: titanium coil
titanium tube material seamless tube
titanium tube diameter 12.7mm----30mm(normal use)
titanium tube thickness 0.55mm----3.0mm(normal use)
outside: PVC case
PVC cover material enviromental protection
PVC tube diameter OD110mm----OD400mm
PVC tube thickness 2.7mm----15.3mm
connection
gas inlet and outlet titanium thread and copper nut/tube
water inlet and outlet plastic piston
testing/others
water pressure 0.25----1.0Mpa(2.5---10bar)
gas pressure 3.5Mpa
PVC temperature 45°C
shell leakage no
tube leakage no
pack 0.6mm thick gray sponge
corrosive or not anti-corrosion
use pool /heat pump/ air conditioner/chillar etc
A porous titanium plate is a type of material made from titanium that has many small holes or pores throughout its surface. These pores can range in size from a few micrometers to several millimeters, depending on the manufacturing process and the intended use of the plate.
Porous titanium plates are commonly used in a variety of applications, includingbiomedical implants, filtration systems, and catalytic converters. One of their most important properties is their high surface area-to-volume ratio, which allows for efficient mass transfer and gas exchange.
Parameters
Material: titanium sponge
Porosity: 35%
Filtration rate: 0.22mm- 100mm
Thickness: above 1mm
Size: square round and customized with the drawing
How is the porosity of the plate controlled during manufacturing
The porosity of aporous titaniumplate can be controlled during the manufacturing process. In the powder sintering process,titanium powderis compressed and heated to a temperature just below the melting point of titanium. The powder particles then fuse together to form a solid plate with a controlled porosity. The porosity of the plate can be controlled by adjusting the size and shape of the powder particles, the temperature and pressure of thesintering process, and the amount of binder material used.
Pure titanium ingots and alloy ingots are both found in titanium ingots, which are made by melting and casting mostly titanium sponges. Due to their uniform composition, consistent quality, and availability of large-sized ingots, large-sized pure titanium ingots, which are generated using electron beam melting, in particular, significantly contribute to advances in product quality and productivity.
Titanium ingot can be used in consumer goods, medical implants, artificial bones, ship hulls, bridges, chemical equipment parts (reactors, pipelines, heat exchangers, and valves, among other things), aviation engines and parts, and chemical equipment.
Products information
Titanium and titanium alloy ingot is the product name.
Size: 380mm-960mm (15"-37.8") in diameter, 2000mm-3000mm in length (78.7"-118")
Material: Grades 1, 2, 4, 5, 7, 9, and 12
Standard: AMS 4928Q, ASME B348, ASTM F136, and ASTM F67
Surface: Purity when polished: 99.95%-99.999%
Point of melting: 1660 C
Products Description
1. Uniform composition;
2. Consistent quality;
3. Availability of large-sized.
Package and Shipment
1. Titanium Plate Sintered Filters are usually packed in cartons, wrapped in soft film, fixed in the box filled with industrial foam cotton, and the outer baler is packed with plastic bags no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, and the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
GR1 titanium plate is a high-purity titanium material extensively employed in diverse fields. GR1 represents the grade or material level of the titanium alloy, also identified as pure titanium Grade 1. It comprises pure titanium with a purity exceeding 99.5%, making it among the purest commercially available titanium. GR1 titanium plate displays exceptional physical and chemical properties. Additionally, it exhibits favorable thermal conductivity and a low coefficient of thermal expansion, ensuring stability in high-temperature environments. This enables it to endure stress under conditions of elevated temperature and pressure while preserving its structural integrity and performance.
Commercial Pure Titanium (also referred to as CP Ti or commercial pure titanium) is commonly employed in grades GR1 (TA1) and GR2 (TA2). It is a dense titanium metal with at least 99% titanium content with minor impurities including iron, carbon, oxygen, nitrogen, and hydrogen. Among these impurities, oxygen, nitrogen, and iron exert the most significant influence on the mechanical properties of pure titanium, with oxygen being particularly impactful. Even a 0.01% oxygen content can substantially enhance its strength. The interaction between hydrogen and titanium is reversible, and the primary effect of hydrogen on titanium's performance is "hydrogen embrittlement." Consequently, it is typically mandated that the hydrogen content does not exceed 0.015%. Commercial pure titanium generally contains 0.03%-0.08% oxygen and 0.03%-0.05% nitrogen.
The surface of titanium plate can be treated and processed differently, with the following common surface treatments:
1. Untreated surface: The original surface of titanium plate is usually untreated and keeps its natural state. This surface usually has a smooth metallic luster.
2. Pickled surface: Titanium plate can be pickled to remove surface oxides and impurities to improve its purity and surface quality. Pickled surface is smoother and cleaner, suitable for applications with high surface requirements.
3. Polished surface: The surface of titanium plate can be polished by mechanical or chemical methods to give it a very smooth and mirror-like appearance. Polished surface is widely used in decoration, electronics and high-end industrial fields.
4. Anodized surface: Anodized surface of different colors and textures can be obtained by forming an oxide layer on the surface of titanium plate. This treatment method can increase the corrosion resistance of titanium plates and provide more decorative options.
5. Sandblasting surface: Through high-pressure sandblasting, a fine grit effect can be formed on the surface of titanium plates. Sandblasting surfaces are often used to increase the roughness of titanium plates, provide better adhesion, or for decorative purposes.
Sintered porous titanium disc is a type of porous titanium filter element. It is manufactured using industrial high-purity titanium powder (99.6% purity, with 0.4% consisting of titanium alloy elements such as nitrogen, hydrogen, iron, manganese, etc.). The production process involves sieving, cold isostatic pressing, and high-temperature, high-vacuum sintering.
At TOPTITECH, our porous metal titanium discs are the preferred choice for gas diffusion layers and electrode plates in high-performance electrolyzers and fuel cells. These discs exhibit uniform porosity, excellent strength, and enhanced corrosion resistance, resulting in superior overall performance. Additionally, our porous titanium plates are available in various operating temperatures suitable for fuel cells. Furthermore, they can be coated with platinum or other catalyst layers to further enhance performance.
Specifications:
- Size: 178*1.6mm
- Pore Size: 10 microns
- Material: pure titanium powder(GR1)
- Temperature Resistance: up to 300â??
- Porosity: 30%-40%
Feature
1. Superior Porosity: The disc exhibits a uniform and controlled porosity, allowing for efficient and precise filtration. This enables the disc to effectively trap and remove impurities, particulate matter, and contaminants from gases or liquids.
2. Strength and Durability: The manufacturing process involving cold isostatic pressing and high-temperature sintering results in a structurally robust and durable disc. It can withstand high pressures and maintain its integrity even in demanding operating conditions.
3. Corrosion Resistance: Titanium, known for its exceptional corrosion resistance, ensures that the porous disc remains unaffected by corrosive environments. This extends the disc's lifespan and ensures consistent filtration performance over time.
4. Versatility in Applications: The porous titanium disc finds extensive use in various industries and applications. It is commonly employed in gas diffusion layers and electrode plates for high-performance electrolyzers and fuel cells. Additionally, it is utilized in industries such as chemical processing, pharmaceuticals, food and beverage, and environmental monitoring.
Nickel foam plate is a type of porous material made from nickel metal. It consists of a three-dimensional network of interconnected nickel fibers or filaments that form a highly porous structure. The foam-like structure of nickel foam plate provides a large surface area, high porosity, and good electrical conductivity, making it useful for various applications in fields such as energy storage, catalysis, filtration, and aerospace.
Nickel foam plates can be produced through various methods such as electroplating, chemical vapor deposition, and powder metallurgy. The thickness, porosity, and pore size of the foam can be tailored to suit specific applications. In energy storage, for example, nickel foam plates are used as electrode materials in batteries and supercapacitors, where their high surface area and porosity allow for efficient charge and discharge cycles. Infiltration, nickel foam plates can be used as a porous filter medium for liquid or gas filtration.
Product parameter
Material: Nickel
Aperture: 0.3mm-7mm(can customized)
Porosity: 63%-90%
The Max Sound Absorption Coefficient: 0.8
Bulk Density: 0.27-1.08 g/cm3
Size: Customized
Feature
1. Quality and light: maximum surface area, specific gravity 0.2 to 0.3, 1/10 of water, and wood, aluminum, and iron.
2. The porous construction has an extensive frequency range of sound absorption.
3. Electronic wave shield: It is protected by a 90 dB or so thick electronic wave that is rather thin.
4. Processing performance: It is easily adhered, decreased, and bent.
5. High temperature fire resistance: The stable form burns at a high temperature but is difficult to burn.
6. The ability to filter: The uniform three-dimensional network structure produces a filtering effect and permits extremely robust gas and fluid flow stability.
TC4 titanium rod for aviation, also known as TC4 titanium alloy rod, Gr5 titanium rod, or Ti-6Al-4V titanium rod, the composition of titanium alloy TC4 material is Ti-6AI-4V, which belongs to (a²) type titanium alloy , with good comprehensive mechanical and mechanical properties. It has a series of advantages such as excellent corrosion resistance, small density, high specific strength, good toughness and weldability, and has been successfully applied in aerospace, petrochemical, shipbuilding, automobile, pharmaceutical and other departments.
TC4 titanium rods for aviation are mainly used in petroleum exploration equipment accessories, aerospace, shipbuilding, titanium processing parts for automobiles, standard parts, customized parts, etc., with high strength, good toughness, excellent welding performance, and wide application.
Product parameters
Product name: TC4 titanium rod, TC4 titanium alloy rod for aviation
1. Grade
National standard: TA1, TA2, TA3, TA9, TA10, TC4, TA18, ERTI-1, ERTI-2, Ti15333
American Standard: GR1, GR2, GR3, GR5, GR7, GR12, GR5, GR9
2. Manufacturing process: hot forging + turning (grinding) light
3. Delivery status
R (hot working state) M (annealing state)
4. Diameter (mm): 1-200
5. Implementation standards: GB/T 2965, GB/T13810, ASTM B348, ASTM F136, ASTM F67, AMS 4928
Features
Titanium rods have excellent properties such as high strength, good corrosion resistance, good low temperature performance, high chemical activity, and low thermal conductivity.
Mechanical properties of TC4 titanium alloy:
1. Tensile strength b/MP 895, specified residual elongation stress 0.2/MPa 825, elongation 10, reduction of area 25
2. Density of titanium alloy: 4.5 (g/cm3), working temperature -100 550
3. TC4 titanium alloy chemical composition: TC4 contains titanium (Ti) balance, iron (Fe)
1.Product description: The difference from chemically pure titanium is that industrial pure titanium contains a large amount of oxygen, nitrogen, carbon and various other impurity elements (such as iron, silicon, etc.), which is essentially a titanium alloy with low alloy content. Compared with chemically pure titanium, its strength is greatly improved due to the inclusion of more impurity elements, and its mechanical and chemical properties are similar to those of stainless steel (but still lower in strength compared to titanium alloys).
2.The characteristics of industrial pure titanium bars are:
low strength, but good plasticity, easy processing, stamping, welding, and good machinability; in the atmosphere, seawater, wet chlorine and oxidizing, neutral, weakly reducing media Good corrosion resistance and oxidation resistance are better than most austenitic stainless steels; but the heat resistance is poor, and the operating temperature should not be too high.
3.Industrial pure titanium bar is mainly used for working temperature below 350 â??, with little stress, but requires good plastic stamping parts and corrosion-resistant structural parts, such as: aircraft skeleton, skin, engine accessories; seawater corrosion-resistant pipes for ships, Valves, pumps and hydrofoils, parts of seawater desalination systems; chemical heat exchangers, pump bodies, distillation towers, coolers, agitators, tees, impellers, fasteners, ion pumps, compressor valves and diesel Engine pistons, connecting rods, leaf springs, etc.
Versatile Monel Alloy Filter Plates for Precision Filtration Needs, made from high-purity Monel alloy powder and formed through a sintering process to create a solid filter plate with a fine porous structure. These filter plates not only possess high filtration efficiency to capture and separate tiny solid particles and impurities, but also exhibit excellent corrosion resistance, high-temperature performance, strength, and wear resistance. Our product is versatile in the field of precision filtration and finds wide applications in the filtration, separation, and purification processes of both liquids and gases.
Due to being constructed with high-purity Monel alloy powder, our filter plates can operate stably for extended periods in various corrosive media, including industries such as chemical, petrochemical, food and beverage, and water treatment. Furthermore, their high-temperature performance enables continuous operation in elevated-temperature environments without deformation or failure. Our product ensures highly accurate filtration results, guaranteeing product quality and consistency. Additionally, our filter plates can be applied in areas such as high-temperature gas filtration, catalyst protection, and environmental remediation, providing comprehensive solutions to our customers' needs.
Monel alloy is a nickel-copper alloy composed of about 67% to 70% nickel and 30% to 33% copper, and also contains small amounts of iron, manganese, silicon and carbon. It is named after American chemist Alfred Monel.
Monel has many excellent properties that make it widely used in various applications. The following are some characteristics of Monel alloy:
Corrosion resistance: Monel alloy has high corrosion resistance to many corrosive media, including sea water, acid, alkali and salt.
High Strength: Although Monel is a non-ferrous alloy, it has high strength and hardness.
Good processing performance: Monel alloy can be formed and processed by various processing methods, such as cold working, hot working, and welding.
Wear resistance: Monel alloy has good wear resistance properties, making it suitable for high friction and high wear environments.
Magnetic properties: Monel alloy has low magnetic permeability, so it is very useful for applications that are sensitive to magnetism.
The microporous titanium powder sintered corrugated plate is made of titanium powder after forming and sintering at high temperature, so the surface particles are not easy to fall off; the service temperature in the air can reach 300C; it is suitable for filtering various corrosive media, such as weak hydrochloric acid , sulfuric acid, hydroxide, seawater, aqua regia and chloride solutions such as iron, copper and sodium.
Product Usage
1. Used for matching with stainless steel or titanium filterï¼?
2. Orifice plate material for gas distribution fluidized bedï¼?
3. Filtration, washing and drying of materials in the pharmaceutical industryï¼?
4. Precise filtration of various hydraulic oils and lubricating oils in the machinery industry
5. Filtration of high-temperature corrosive wastewater in the petrochemical industry
6. Recovery of catalyst in catalyst filter
7. High temperature protection facilities on textile instruments and equipment
8. The electrolysis electrode on the hydrogen production device.
Product advantages
Because the microporous titanium powder sintered corrugated plate has overall heating, no heating inertia, and selective heating, the temperature of the material surface, interior and central area is balanced, the crystal particles are evenly heated, the temperature difference between each part is small, the overall internal structure of the material is relatively complete, and the performance is better. excellent.
Production Process
The microporous titanium powder sintered corrugated plate is made by adding high-purity powder into the rolling mill and rolling under pressure. After being rolled and formed by the rolling mill, it is sintered at high temperature in a vacuum sintering furnace.
Note: 1. During the rolling process, the pressure of the rolling mill is very important, which affects the air permeability of the board. Yinggao has the personnel to carry out pressure rolling to ensure the air permeability is qualified.
2. The sintering time in the vacuum sintering process affects the service life of the board, so sufficient and appropriate sintering time is the key process of the sintering process.
With the rapid advancement of technology, particularly in aerospace and other related industries, the demand for titanium metal has significantly increased. However, this has also resulted in a substantial amount of titanium metal scrap. As a result, the recovery of titanium metal scrap has become crucial in conserving resources and reducing costs.
Titanium scrap comes from various sources, such as during the production of sponge titanium. The upper skin, bottom, and sides of sponge titanium may be contaminated by impurities like iron, chlorine, oxygen, and nitrogen. These impurities make the titanium scrap unsuitable for manufacturing and must be recycled. Additionally, titanium ingot casting and processing titanium materials into titanium products also generate titanium scrap.
To recycle titanium metal scrap, the following methods can be employed:
High-quality uncontaminated titanium scrap can be utilized as an additive for smelting titanium ingots or mixed with sponge titanium to produce titanium blocks.
Waste titanium sponges, heads, and scraps can be utilized as alloy additives in the ferrotitanium industry or raw materials for titanium powder, depending on their purity and composition.
Waste titanium powder can be utilized as deflagration agents in the pyrotechnic sector, additives in the processing of aluminum, and raw materials for titanium products made using powder metallurgy.
Titanium scrap with numerous impurities can be processed into high-titanium iron.
What is the process for recycling titanium scrap?
The process of recycling titanium scrap typically involves the following steps:
Collection and sorting: Titanium scrap is collected from various sources, such as manufacturing facilities, aerospace companies, and medical facilities. The scrap is then sorted based on its composition and quality.
Cleaning and preparation: The titanium scrap is cleaned and prepared for processing. This may involve removing any impurities, such as oil or dirt, and cutting the scrap into smaller pieces.
Melting: The titanium scrap is melted in a furnace at high temperatures. This process helps to separate titanium from any other metals or materials that may be present.
Refining: The melted titanium is refined to remove any remaining impurities and improve its quality. This may involve adding other materials, such as aluminum or vanadium, to improve the properties of the titanium.
Forming: The refined titanium is then formed into various shapes and products, such as sheets, bars, or wire. These products can be used in a wide range of applications, including aerospace, medical, and automotive industries.
Quick detail:
Place of origin: china (mainland)
Brand name:adv-ti
Material:titanium
Standard: astm b265, ams4911, ams4916
Technique:hot rolled
Application:heat exchanger
Grade:gr1 gr2 gr5
Thickness:0.3-110mm
Length:2000-8000mm
Processing technique:titanium sponge —compacting electrode—melting—titanium ingots—forging—slab—hot rolling—hot-rolled sheets
Advantage:
Excellent corrosion resistance
Strong oxidation resistance
Long life time
Non-magnetic
Non-poisonous
High and low temperature resistance
Small density
High tensile strength
Applications:
With the development of science and technology, the application field of titanium is becoming more and more broad, such as medical, automotive, sports, etc.
Through these application , its good characteristics is more and more cognized and affirmed , and integrate into our production applications instead of other metals with the fastest speed , even in our body.
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