The refractory basic alumina silicon insulation brick is applying for thermal kiln or furnace of copper smelting, clinker / cement sintering, lime sintering production line.
Basic brick is using at sintering zone.
Alumina silicon brick is using at non-sintering zone.
Insulation brick is using at insulation layer of equipment or giant pipes.
All types of refractory products supply, installation, and application, Insulation, Anti Corrosion, Rubber Lining, Epoxy Coating, Technical Ceramics for all areas of High Abrasion across all sectors, Fire Proofing
The series of insulating refractory bricks supplied by our ZS Refractories are assigned to the group of lightweight refractory bricks and are manufactured on the basis of naturally occurring lightweight raw materials, including high alumina light weight insulation brick, fire clay insulation brick, silica insulation brick, mullite insulation brick and so on.
Having advantages of low thermal shock resistance, corrosion atmosphere resistance, high dimensional accuracy and low reheat shrinkage, our insulation bricks can greatly meet your demands of different shapes and types.
Mullite Brick is a refractory material characterized by excellent performance (especially high temperature creep performance), is made from pure mullite and also alumina powder is added according to different types, finally sintered at high temperature.
The features of our mullite bricks are with high mechanical intensity; high refractoriness, contact with flame directly; high porosity, low volume density, low thermal conductivity; low creep rare at high temperature, good thermal shock stability; chemical corrosion resistance and long service life.
Our high alumina brick is manufactured with selected bauxite chamotte as main material, fired at high temperature by advanced process with strict quality control.
High alumina, as the name tells, meaning the content of alumina percentage is higher than 45. And alumina is one of the most chemically stable oxides, it offers excellent hardness, strength and spalling resistance. Our high alumina brick is widely used in industries which need heat insulation, such as the linings of masonry furnaces, hearth and shaft of blast furnaces, ceramic kilns, glass tanks, cement rotary kilns and so on.
ZS Refractories offers you high quality fireclay refractory brick with competitive prices. It is mostly used refractory brick in the iron & steel industry, glass industry, non-ferrous industry, cement industry, pottery kilns and many other industries.
With the advantage of its lower cost, the main chemical components of fireclay brick are SiO and Al. And the main raw materials are heat resistant bonding clays and fired clays.
Silica brick is a kind of acid refractory mainly made from tridymite, cristobalite and a small amount of residual quartz as well as glass phase. The raw refractory material is natural silica sand whose SiO2Â content should be more than 96%. The higher SiO2Â content in silica sand, the higher temperature silica bricks resist, its refractoriness under load is as high as 1640 ~ 1670.
Glass kiln silica brick has high temperature and volume stability, no pollution to glass liquid, chemical corrosion resistance, small bulk density, and can reduce the weight of furnace body. It also has the ability of resistance to acidic and alkalic steam attack with high performance of flushing resistance.
It is mainly used to build the doghouse crown, suspended wall of channel, top crown and inlet sealing, and also to be used to build the checker chamber, chute, combustion chamber, coking chamber and furnace arch in glass melting furnaces.
Silica brick has good corrosion resistance to glass liquid. It is the preferred refractory for crown construction of glass melting furnaces, in terms of cost, strength and of defect potential.
Zircon brick is an acid refractory brick with the advantages of good slagging resistance, mechanical strength, high refractoriness under load, excellent thermal shock stability, good creep resistance and good corrosion resistance to glass liquids.
Our zircon brick is made from stable zircon sand, it is widely used in the high erosive zones of glass furnace, non-ferrous metal smelting furnace, pure steel furnace, chemical industry, and metallurgy industry, especially used in soda-lime glass kiln as neutral brick, skew brick etc. It is suitable for paving and sub paving, channel blocks as well as sidewall of meter of glass fiber furnace and floating glass tanks.
Features:
1. It has advantages with small bulk density, high cold crushing strength, and high refractoriness under load, small dimension tolerance and good thermal shock resistance.
2. It has the lowest and most stable thermal conductivity in various insulating refractory bricks.
3. It can reduce the total weight of furnace body and the thickness of furnace wall effectively, improve heat efficiency, lower energy consumption, improve work conditions and production efficiency, and considerable economic benefit can be obtained.
Application:
It is not only widely used in insulating layers of various of thermal processing equipments, such as hot blast furnace, coke oven, glass kiln, etc, but also apply to linings in parts of furnace without strong high-temperature molten material erosive.
Item High Alumina Insulating
LG-1.0 LG-0.9 LG-0.8 LG-0.7 LG-0.6 LG-0.5 LG-0.4
Al2O3 % 48
Fe2O3 % 2.0
Bulk Density g/cm3 1.0 0.9 0.8 0.7 0.6 0.5 0.4
Cold Crushing Strength Mpa 3.92 3.43 2.94 2.45 1.96 1.47 0.78
Thermal Conductivity Coefficient w/m.k 0.45 0.45 0.35 0.35 0.3 0.25 0.20
Test Temperature of Permanent Linear Change Rate 2% C 1400 1400 1400 1350 1350 1250 1250
Refractory Life Booster are available in two varients
Ultra Booster
Mild Booster
Features
Basic in nature
Specification â?? Need-based & Tailor-made
Blend of special slag modifiers
How this product can help Steel Makers ??
Increases life of Refractory by upto 20% â?? Reduction in Cost
Addition Points
Tapping of BOF/EAF/IF
Ladle Furnace (LRF)
A brief introduction of silica brick
Silica brick is a kind of acid refractory mainly made from tridymite, cristobalite and a small amount of residual quartz as well as glass phase. The raw material is natural silica sand whose SiO2 content should be more than 96%. The higher SiO2 content in silica sand, the higher temperature silica bricks resist. Silica bricks are used in the roof and superstructure of glass melting tanks as well as for hot repairs.
Our silica brick advantages
--Adopts high quality silica and advanced technology, our silica bricks enjoy the advantages of high purity, long service life, good thermal conductivity, high refractoriness under load, and good creep resistance.
--In addition, it has accurate size tolerance, pure color and luster appearance.
--Because of the good thermal shock resistance of silica brick, it is mainly used in the continuous operating furnace.
--Supporting the use of other high quality refractories, our silica brick can extent the service life of float glass furnace to 8 years and double the service life of bottle glass furnace.
Applications
The silica brick can be widely used in coke oven, hot blast furnace, glass furnace and carbon furnace. In glass industry, it is mainly employed to build the doghouse crown, suspended wall of channel, top crown and inlet sealing. In detail, silica bricks plays the following role in different fields:
--being the partition walls in coke oven carbonization and burning chamber;
--metallurgy industry: used as refractories for steel making open hearth regenerator, slag pocket, soaking pit;
--arch crown and other weight bearing areas in ceramic kilns, hot blast furnace and acid open hearth;
--worked as building checker chamber, chute, combustion chamber, coking chamber and furnace arch in glass melting furnaces.
Specifications
1.Higher SiO2 content of more than 96%, with true density of 2.34g/cm3, thus it has good performance in corrosion of acid slag.
2.Excellent resistance in high temperature. The melting temperature under load is 1620-1670â??. Durable, with no deformation under high temperature.
3.Good thermal shock resistance, High heat conductivity.
4.At 1450, there is 1.5-2.2% overall expansion which makes the joint-cutting dovetailed, thus silica bricks have good air tightness and strong structure.
Description
Adopts high quality silica and advanced technology, our silica bricks enjoy the advantages of high purity, long service life, good thermal conductivity, high refractoriness under load, and good creep resistance. In addition, it has accurate size tolerance, pure color and luster appearance. Because of the bad thermal shock resistance of silica brick, it is mainly used in the continuous operating furnace. Supporting the use of other high quality refractories, our silica brick can extent the service life of float glass furnace to 8 years and double the service life of bottle glass furnace. It is widely used in coke oven, hot blast furnace, glass furnace and carbon furnace.
Applications
The silica brick can be widely used in coke oven, hot blast furnace, glass furnce and carbon furnace. In glass industry, it is mainly employed to build the doghouse crown, suspended wall of channel, top crown and inlet sealing. In metallurgy industry, it is adopted as the nozzle brick.
The main applications
Doghouse crown, suspended wall of channel, top crown and inlet sealing of glass furnace
High temperature part of coke oven.
Specifications
High purity
Long service life
Accurate size tolerance
Pure color
Luster appearance
Advantages
Good thermal conductivity
High refractoriness under load
Good creep resistance
High refractoriness
Advantages:
1. Longer service life, accurate size tolerance, pure color, luster appearance.
2. Excellent thermal shock resistance.
3. Good structural strength at high temperature.
4. Zero thermal expansion rate
5. Without crack and peeling phenomena.
Application:
1. It is widely used in hot repair project on coke oven.
2. Coke oven maintenance time shortens greatly. Ensure the quality of coke oven repair. Improve the production of coke oven.
3. CUNSE is not only providing the hot repair method of coke oven, but also contracting for coke oven maintenance.
Technical Index:
Features:
1. Good acid and slag resistance.
2. Good thermal conductivity.
3. High tridymite content.
4. Accurate dimension and good appearance.
Application:
Mainly used for coke oven of coking chamber and combustion chamber partition, steel open hearth of regenerative chamber and sediment chamber, soaking furnace, glass melting furnace, refractory silica brick materials and ceramic firing kiln and kiln of the vault and other supporting parts.
Used in the construction of regenerative chamber, chute, combustion chamber, coking chamber, furnace roof etc. parts of the coke ovens.
Also used in hot blast stove of high temperature bearing parts and the roof of acid open hearth furnace.
Technical Index:
Hebel Brick / Lightweight Brick that is strong and sturdy for your dream building.
Lightweight Brick is able to withstand extreme weather conditions due to its properties
which is water and heat resistant.
lightweight bricks can also absorb heat, thus helping you save money
electricity expenditure and the cost of insulation products.
Hebel SCG Brick Dimensions:
75 x 600 x 200mm
Superiority:
- Strong and sturdy
- Waterproof & fireproof
- Light
- Save cement
- Soundproof
- Reduce heat
- Saving time
- Practical
