Refractory Life Booster are available in two varients
Ultra Booster
Mild Booster
Features
Basic in nature
Specification â?? Need-based & Tailor-made
Blend of special slag modifiers
How this product can help Steel Makers ??
Increases life of Refractory by upto 20% â?? Reduction in Cost
Addition Points
Tapping of BOF/EAF/IF
Ladle Furnace (LRF)
Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
Refractory bricks are indispensable in various industries for lining high-temperature equipment such as furnaces, kilns, and reactors. The utilization of recycled refractory bricks contributes to environmental sustainability by reducing waste and minimizing the demand for virgin resources. Moreover, recycling materials can lead to cost savings compared to sourcing and processing raw materials from scratch, making recycled refractory bricks a cost-effective option for industries. Despite being made from recycled materials, these bricks offer comparable performance to conventional refractory products, providing excellent thermal insulation and resistance to high temperatures. Additionally, recycled refractory bricks can be customized to meet specific requirements, allowing for flexibility based on the application and performance needs of different industries. Recycled refractory bricks find applications in various industries, including steel manufacturing, cement production, foundries, and glass manufacturing. They offer a sustainable solution for lining high-temperature equipment while maintaining performance and durability.
* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.
High alumina description generally means content of alumina percentage is higher than 45. Alumina is one of the most chemically stable oxides, and it offers excellent hardness, strength and spalling resistance. Alumina refractories are suitable for lining furnace operating up to 1850C. Alumina refractories have the advantages of a high resistance in oxidizing and reducing atmosphere and is extensively used in heat processing industries.
Janta Refractory Group is renowned as the flagship manufacturer and supplier of finest quality Refractory Castables. We have a capacity to manufacture 2000 MT/Month. We are manufacturing Medium-High Purity Catabels, Low Cement Catables, Insulating Castables, etc. It is precisely processed by our skilled professionals at our well equipped manufacturing unit using superior quality additives, binders and sophisticated technology. In order to retain its shelf life for long time period, we provide it in qualitative packaging material and at reasonable price. Our Monolithics / Castable are in huge demands in the national as well as international markets for high efficiency. Known for resistant to high wear&tear, our castable provide long lasting excellent performance. Refractory castables are produced from refractory aggregates, refractory powders, binders and other additives and can be used after adding appropriate water or other liquid. Refractory Castable isused as lining turning kiln, hot converter lining heat treatment furnace, furnaces of metallurgy industry, chemical industry, construction industry, and circulation part of furnaces.
IF furnace lining material, also known as the frequency furnace furnace charge, the middle frequency furnace dry vibration material, IF furnace dry charge, the frequency furnace ramming material, sub-acid, neutral, alkaline furnace lining, acid lining is high purity quartz, Fused silica as the main raw material to composite additives for the sintering agent; neutral furnace lining is alumina, high aluminum materials as the main raw material to composite additives for the sintering agent; alkaline furnace lining is high purity fused corundum, high purity Fused magnesia, high purity spinel as the main raw material to composite additives for the sintering agent.
Supplier: Refractory lining products like high alumina bricks, low cement castables, magnesite bricks, mag carbon bricks
Buyer: Steel, cement, aluminium , lead
Mullite fine powder is the use of hard clay mineral resources to advanced processing technology, after high temperature roasting, crushing, screening, Raymond, iron and other processes produced; with high aluminum content, low iron, high hardness, thermal expansion Coefficient is small, high refractoriness, thermal chemical stability and so on. Mullite fine powder is mainly used for melt casting, gypsum filler V method modeling and vacuum casting molding materials, and large, medium and small cast steel, cast copper, lining refractory materials, but also for the manufacture of water glass, refractory products , Concrete materials, widely used in machinery, aviation, weapons, metallurgy, oil, insulation, sintering, construction and other industries.
Supplier: Refractory materials, bricks, linings, chromite sand
Services: Customs clearing, land transportation, sea and air transport, door delivery.