Designed to be interchangeable with a Warman AH 6/4 Slurry Pump.
FH Series slurry pumps are mainly using for handing strong abrasive, high density slurries and low density, high head slurries in the metallurgical, mining, coal, power, building material and other industrial departments etc.
Structure:
The frame plates of this kind of slurry pump have replaceable wear-resistant metal liners. The impellers are made of wear-resistant metal.
Bearing assembly of this kind of slurry pump use cylindrical structure, adjusting the space between impeller and front liner easily, being removed completely when being repaired. Bearing assembly use grease lubrication.
The shaft seal of this kind of slurry pump could use the packing seal, expeller seal and mechanical seal. The discharge branch can be positioned at intervals of 45 degrees by request and oriented to any eight positions to suit installations and applications.
Here are the drive types, such as V belt drive, gear reducer drive, fluid coupling drive, and frequency conversion drive devices. The pump of this type may be installed in multistage series to meet the delivery for long distance.
Application:
This kind of slurry pump mainly applies in coal washer processing, handling with the fine ore and tailings in metal mine, handing combined bottom and fly ash in a thermal power station etc.
We supply complete, ready-to-use packages including pump, motor and frame desinged to your specifications. These pumps are ideal for the chemical transfer pump in plants for chemicals including lime.
Pumps for handling all types of heat transfer media for temperatures upto 350 degree celcius without any need for external cooling. Zero leakage, heavy duty construction ensures long trouyble free running.
Pumps suitable for handling all types of abrasive and corrosive fluids for all types of industrial applications. Available in both closed type impeller and semi open impellers with variety of materials of constructions like cf8m, alloy 20, titanium, hastelloy etc.
More than 750,000 submersibles have been successfully installed using Sudarshan uPVC Submersible Pipe upto depths of 1150 feet. Sudarshan uPVC Submersible Pipe is manufactured in different Dia – 1” to 4” in various ranges suitable for different depths and different pump delivery pressure.
We manufacture Sudarshan Submersible Pipe using double stage bi-axial orientation technology & thread using CNC machines to ensure high precision. Stringent on-line quality checks, rigorous testing in our laboratory and continuous R&D activities over a decade helps us provide our customers with unmatched quality.
Sudarshan uPVC Submersible Pipe unique feature is that it can sustain submersible pump high hydrostatic pressure, which is maximum in the bottom most pipes connected to the pump and can withstand the high tensile load of pump and entire submersible filled with water, which is maximum in the top most pipes.
Sudarshan uPVC Submersible Pipe is most suitable for submersible pump and a perfect alternative to conventional G.I pipes. SEPL is marketing its submersible pipe all over India through a 240 distributor network and successfully exporting to GCC and Africa.
Features:
Square threads – Made on CNC Machines for high precision. They enable tension free grip & easy fitment. These are high friction threads on load which do not open even on constant forward and reverse torque of the pump.
Rubber Gasket & Profile ‘O’ Ring – Permanent side is fitted with rubber gasket & temporary side with profile ‘O’ Ring to absorb pump vibration & to make it leak proof.
‘O’ Ring Locking System – Provides permanent lock between coupler and pipe as well as absorbs tension from torque generated by pump, providing incredible grip.
Thick & Thin – Ends of the pipe are thicker than the barrel of the pipe so that even after threading there is maximum strength in the pipe.
Biaxial Orientation Technology – Provides higher tensile strength and impact resistance
Comparative Performance of uPVC Submersible Submersible Pipes.
Criteria SEPL uPVC Submersible Pipe G.I. / M.S Pipe HDPE Pipe
Life Span Long Life-Estimated life designed for 30 years;
Pipes & its square threads do not deteriorate due to corrosion or rusting; and are designed to have high load capacity 5 to 10 years
Pipes and its threads get damaged due to rusting and corrosion. Very Limited life
Low strength, gets damaged under high pressure in span of 2 – 3 years
Energy & Fuel Consumption; & Flow of Water Smooth Inner Surface leads to low frictional loss, providing higher output & Low energy and fuel consumption Rough inner surface leads to higher frictional loss; Hence consumes more energy and fuel, & gives higher water output Relatively Rough inner surface – lower output, higher energy consuption.
Maintenance : Low Maintenance Very high maintenance; Rusting of threads needs periodic removal for rethreading of pipes and cleaning rust deposits Relatively High Maintenance
Leakage Rubber ‘O Ring Locking System’ and rubber seals at the joints makes it completely leak proof Always Leaks – Pipe joints are not pressure tight, rusting of joint threads Pressure can cause leakage in pipes
Installation: Light weight 3 metres length pipes are easy to install & remove Pipes are very heavy and difficult to handle, requiring great efforts in installation & removal Easy to install
Advantages of Sudarshan uPVC Submersible/Submersible Pipe:
Long life span upto 30 years
Lower investment - 30% cheaper than GI Pipe
30% Lower operational cost – smooth inner walls give higher output and save power
Suitable for Food Grade – GI pipe is unfit as it contaminates water due to rusting
No corrosion or rusting
No maintenance required
Easy to install and uninstall
No bacterial growth
Physical & Mechanical Properties:
Property Unit Standard
Specific Gravity 1.4gms/cm3 -
Vicat Softening Temperature 87.3 C as per ASTM D 1525
Technical Specifications of Sudarshan Submersible / Riser Pipe for Submersible Pump :
Sl Size & Type
OD - Outside Dia
ND - Nominal Dia Ultimate Breaking Load (Kgf) Suitable Load (Kgf) safe allowable
hydrostatic
Pressure
(Kgf/Cm2) Maximum Installation depth (Feet) Maximum Installation depth (Meters)
OD: 33mm (1") ND:25 mm
1 Deluxe 1200 720 21 700 210
2 Super Deluxe 1800 1080 30 950 300
OD: 42mm (1.25") ND:32 mm
3 Deluxe 1800 1080 21 700 210
4 Super Deluxe 2500 1500 27 900 270
5 Heavy 3000 1800 35 1100 350
OD: 48mm (1 1/2") ND:40 mm
6 Deluxe 2500 1500 21 700 210
7 Super Deluxe 3000 1800 27 900 270
8 Heavy 4000 2400 35 1100 350
OD: 60mm (2") ND:50 mm
9 Super Deluxe 3750 2250 21 700 210
10 Gold 4500 2700 27 900 270
11 Heavy 4800 2880 27 900 270
12 Super Heavy 5700 3420 35 1150 350
OD: 75mm (2 1/2") ND:65 mm
13 Super Deluxe 4800 2880 17 550 170
14 Gold 6000 3600 21 700 210
15 Heavy 7200 4320 27 900 270
16 Super Heavy 9000 5400 35 1150 350
OD: 88mm (3") ND:80 mm
17 Super Deluxe 6900 4140 17 550 170
18 Gold 8100 4860 21 700 210
19 Heavy 9600 5760 27 900 270
20 Super Heavy 12600 7560 35 1150 350
OD: 113mm (4") ND:100 mm
21 Super Deluxe 9900 5940 17 550 170
22 Gold 12600 7560 21 700 210
23 Heavy 16000 9600 27 900 270
24 Super Heavy 20500 12300 35 1150 350
NOTE: We manufacture other pressure rating pipes & pipes of OD: 140mm (5") ND: 125mm on request
WEIGHT CARRYING CAPACITY OF SUDARSHAN UPVC SUBMERSIBLE PIPE WITH PRESSURE RATING OF 21KGF/CM2, SUITABLE FOR SUBMERSIBLE PUMP INSTALLATIONS UPTO 210 METRES (700 FT) DEPTH
Size & Type PIPE WEIGHT (Kg) For 210m Length Submersible Water Weight (Kg) For 210m Length Pump Set Weight (Kg) Approx. Cable Weight (Kg) Approx Total Weight (Kg) Max Load Capacity (Kg) For Pulling with Chain Pully Or Crane Ultimate Breaking Load (Kg)
Selection of Pipes
The pipe should be selected such that the pump delivery pressure does not exceed the hydrostatic allowable pressure of the pipe.
Example:
Pump Delivery pressure: 24kg/cm2
Pipe outlet Size & Pipe Size: 2’’ (50mm) Nominal Diameter
2’’ Super Delux recommended permissible pressure: 21kg/cm2
2’’ Heavy recommended permissible pressure: 27kg/cm2
In such case, 2’’ Heavy pipe should be selected.
INSTALLATION PROCEDURE
1. First connect the male end of C.I/ M.S/ S.S bottom adaptor to submersible borewell pump using chain wrench.
2. Join the Sudarshan Pump Guard to the bottom Adaptor along with M.S/ S.S flange rod.
3. Now connect the first pipe to the female end of the pump guard.
4. Before connecting the pipes and pump guard, clean the threads with clean water and check for proper fitment of rubber sealing.
5. While fitting of pipe hold the coupler by hand / wrench.
6. Tighten the pipes by hand, until the rubber sealing in the pipe end completely enters into the coupling. However for better grip strap wrench can be used to hold/ tighten the pipes.
7. At the time of lowering the pump into submersible, the clamp must be fastened only to the portion marked as “Clamp Here”, i.e. just below the coupler.
8. Then all the other Sudarshan Submersible pipes can be connected the same way. Pipe wrench should not be used for support.
9. Once the top submersible pipe reaches the ground level, connect the top adaptor with male end connection.
10. Finally from the ground level regular plumbing accessories can be used to transfer water to required delivery point.
Do not use oil on square threads of Sudarshan Submersible Pipes. Clean the threads with normal water and check the proper fitment of rubber sealing element
INSTALLATION CONDITIONS:
Full casing of bore well is recommended for long life of bore and pump. It prevents the pump from getting stuck due to lose boulders and stones. It also reduces chances of accident due to protruding stones and boulders at the time of removing the pump and pipe.
In areas with loose soil & silt, Bore collapse problem may be more than in rocky areas. However, even rocky areas may have loose boulders. Hence, it is advisable to use full casing.
PRECAUTIONS:
Avoid Dry Run of Pump
During dry run the submersible pump gets heated up and may damage or deform only the first pipe connected with the pump.
Ways to avoid the dry running/ damage or deformation of the pipe:
- Use timer switch to turn on or off the pump automatically as per the pre-set time. Pre-set time must be determined after assessing the bore yield to ensure pump does not run in dry condition.
- Use of 3 metres of Steel Pipe between pump and SEPL uPVC Submersible Pipe will help dissipate the heat, preventing any damage or deformation.
However, if the deformation is happening in any pipe other than the one connected to the pump, it is due to high pump pressure and wrong pipe selection.
Prevention of Water Hammer
At the time of pump stoppage, water recedes/falls at tremendous speed from a height. Especially in deep bore wells of about 500 ft & above, this creates enormous pressure and load on the pump and bottom most pipe called as water hammering. For such deep bore wells, it is recommended to make a 3mm hole in the pump NRV to protect the pump and pipe from water hammering.
Handling & Storage of Pipes
- Check for any visible damage to pipes during transit and inform immediately.
- Avoid contact of pipe with any sharp objects.
- Do not throw or drop the pipes from truck to the ground.
- Store it in covered areas to avoid exposure to sunlight & UV rays
- Stack pipes on even grounds with stack height not more than 7feet
- Place alternate layers of pipes/bundles perpendicularly, with each layer forming a square.
- Stack lighter pipes above the heavier ones, if pipes are of same diameter
- Keep the stacking surface dry.
Submersible borehole pump (deep well water pump)
Material is cast iron and stainless steel, tin bronze. They are important equipment for deep well water-lifting. Used to lifting water and drainage farmland irrigation, water supply projects, etc. It is also used sea water.
Products include 6 large series and over 800 sizes.
Size: 6 inch ~12 inch
Flow rate: 5~600m3/h
Lift: 6~600m
Power 3~250kw.
The products are important water-lifting equipments in projects of geothermal development and utilization. They are heat-resistant, anti-corrosion and aging-resistant. Its operating water temperature is 120¡æ, and has passed national ministerial level certification. The case of the electric heat-resistant submersible motor is made from stainless steel and the tin bronze materials. Products include 6 large series and over 800 sizes. Geothermal submersible borehole electric pump honorably wins the prize of scientific and technological innovation. China important new products certificate
Size: 6 inch ~12 inch
Flow rate: 5~600m3/h
Lift: 6~600m
Power 3~250kw.
SABAR" 4" Submersible Pump set – Water Filled are suitable for 4" & above bore well size available in both 1 Phase & 3 Phase.
"Sabar" Single Phase 4" Submersible Pump set – Water Filled Suction Head Range is from 4 Mtrs. to 208 Mtrs., Discharge Range is from 16 LPM to 360 LPM, Motor HP Range is from 0.5 HP to 3.0 HP & Pump's Stages Range is from 5 Stages to 40 Stages.
"Sabar" Three Phase 4" Submersible Pump set – Water Filled Suction Head Range is from 4 Mtrs. to 240 Mtrs., Discharge Range is from 17 LPM to 360 LPM, Motor HP Range is from 0.75 HP to 5.0 HP & Pump's Stages Range is from 5 Stages to 45 Stages.
The Salient Features for "Sabar" 4" Submersible Pump set – Water Filled are as under :
1) Wet type water cooled rewindable motors
2) High operating efficiency & low power bills
3) Withstands wide voltage fluctuations
4) Most of the models have ISI marks
5) Light weight & Noiseless Operation
The Applications for "Sabar" 4" Submersible Pump set - Water Filled are as under :
1) Private / Public Water Supply
2) Flow / Drip / Sprinkler Irrigation
3) Small Discharge High Pressure water supply
4) Civil & Industrial
5) Fire Fighting, Bunglows & Apartments.
“Sabar” 8"Submesible Pumpset - Water Filled are in Three Phase suitable for 8" & above bore well size. The Head range is between 8 Mtrs. to 326 Mtrs. & Discharge Range is between 250 LPM to 3000 LPM. Motor HP Range is from 7.5 HP to 60 HP. Pump Stage range is from 1 Stage to 16 Stage.
The Salient Features of 8" Submersible Pumpset - Water Filled are as under :
1) Wet type, Water Cooled Rewindable Motors
2) Withstands wide voltage fluctuations
3) Most of the models have ISI marks
4) Available with Stainless Steel & bronze MOC
5) Long life due to study construction.
The Applications of 8" Submersible Pumpset - Water Filled are as under :
1) Field Irrigation
2) Private / Public Water Supply
3) Flow / Drip / Sprinkler Irrigation
4) High Rise building water supply
5) Fire Fighting.
“Sabar” 10"Submesible Pumpset - Water Filled are in Three Phase suitable for 10" & above bore well size. The Head range is from 4 Mtrs. to 264 Mtrs. & Discharge Range is from 50 LPM to 4000 LPM. Motor HP Range is from 15 HP to 125 HP. Pump Stage range is from 1 Stage to 13 Stages.
The Salient Features of 10" Submersible Pumpset - Water Filled are as under :
1) Wet type, Water Cooled Rewindable Motors
2) Withstands wide voltage fluctuations
3) Most of the models have ISI marks
4) Available with Stainless Steel & bronze MOC
5) Long life due to study construction.
The Applications of 10" Submersible Pumpset - Water Filled are as under :
1) Field Irrigation
2) Private / Public Water Supply
3) Fow / Drip / Sprinkler Irrigation
4) High Rise building water supply
5) Fire Fighting.
“SABAR" 6" Submersible Pumpset - Water Filled are in Three Phase suitable for 6" & Above Borewell Size. It's Head Range is from 7 Mtrs. to 271 Mtrs., Discharge Range is from 40 LPM to 1250 LPM, Motor HP Range is from 3 HP to 30 HP & Pump's Stage Range is from 2 Stages to 30 Stages.
The Salient Features for "SABAR" 6" Submersible Pumpset - Water Filled are as under :
1) Wet type, water cooled rewindable motors
2) Withstands wide voltage fluctuations
3) Most of models are having ISI Marks
4) Availbale with Stainless Steel & Bronze Material of Construction
5) Long life due to Sturdy construction.
The Applications for "SABAR" 6" Submersible Pumpset - Water Filled are as under :
1) Field Irrigation
2) Private / Public Water Supply
3) Flow / Drip / Sprinkler Irrigation
4) High rise building & Fire Fighting.
"SABAR" UPVC Column Pipe are available in 1",1.25",1.5",2",2.25",2.5",3",4" & 5" nominal diameter with medium, standard, Heavy & Super Heavy Class of Materials.
The salient Features of "SABAR" U PVC Pipes are as under :
1) Corrosion Free
2) Inert to Chemicals
3) Hygienic & Safe
4) Low Friction Losses
5) Easy Installation & Smooth Handling
6) Cost Effective
7) Non Toxic & Termite Proof.
The Applications of "SABAR" U PVC Column Pipes are as under :
1) Agriculture & Irrigation
2) Domestic Water Supply
3) Industrial Mining.
Ppi pumps pvt. Ltd. Is one of the leading vacuum pump manufacturers, exporters and suppliers in india providing vacuum pumps of different sizes and capacities like liquid ring vacuum pump for paper and sugar mills, single cone vacuum pump for process industries & power plants, close couple vacuum pump for plastic industries and breweries bottlinear plant, two stage vacuum pumps for chemicals and pharmaceutical process industries, twin lobe roots blower and chemical process pump for cement, fertilizer & effluent treatment plants along with all types of vacuum pump spares parts from iso 9001: 2008 certified company having modern infrastructure for vacuum pumps manufacturing process. Inquiries are appreciable if you are looking for any kind of vacuum pump, nash vacuum pump or water ring vacuum pump.
With short gaps in the both ends of support, XS type pump works stably with less noise and vibration. It can be risen speed operation to meet wider usage. Being inlet and outlet located in the same center line, the pipelines arrangement looks simple and beautiful. The rotor can be operated in reverse direction to avoid damage to the pumps from water hammer. Unique design of high temperature, using middle support, thickening pump casing, seal cooling and oil lubrication bearing make XS type pump suitable for working at 200, especially for heat supply newtwork requirements. XS type pump case body can be vertically or horizontally installation acoording to different working condition, with mechanical seals or packing seals. Wtih industrial designs to the shape of XS type pump, the line of pump is clear and beautiful to in line with modern aesthetics.
Cost advantage:
1. Using the advanced hydraulic model, the efficiency of XS pump is 2%~3% higher than the same type pumps. The operating cost minimum.
2. The vacuum height of XS type pump is risen 1-3 meter to reduce land construction investment and to extend the service life.
3. Using inport brand bearing, such as SKF, NSK and using various pump material make XS type pump suitable for any site working condition and minimize the maintenance cost.
Maintenance advantage:
1. With container type mechanical seal, the mechanical seal of pump is very easy and simple to replace.
2. With elastic ripess assembling, the rotor parts is easy and rapid to assembly and disassembly.
3. It is unnecessary to make adjustment to any gap when assembling.
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