Brief introduction Ceramic Fiber, also called aluminum silicate fiber, it is a kind of light weight refractory fiber. It possesses the performances and advantages of high temperature resistance, light, excellent thermal stability, low heat conductivity, small thermal capacitance and mechanical vibration resistance etc. The ceramic fiber needled blanket is the main products of ceramic fiber, it has higher tensile strength and other excellent features. As refractory material, it has found an increasingly wide utilization in the fields of in metallurgy, cement, glass industry, etc. Production process The complete ceramic fiber production line adopts electrical resistance furnace to melt the raw material (such as calcined kaolin clay, alumina, silica, zirconia, etc) into lava. Then the three-roller centrifuge will attenuate the molten fluid into fibers under the centrifugal force of the high speed rotational rollers to the lava. The crude blankets are formed in the collecting chamber and then carried out from the setting chamber. After going through the allocating conveyor, the crude blankets enter into the sintering furnace to be cured. Then the double-layer needling machine will needle the blanket to make the fiber layer tightly interweave with each other. Then after longitudinal and cross cutting, rolling, the crude blankets will become the needled blanket. Equipment Introduction Melting system The electric resistance furnace could use the current generated between the electric resistances to melt the raw materials. Fiber forming system The fiber forming machine is three-roller centrifuge. The high temperature melting fluid will be dispersed and stretched into thin fibers by the centrifugal force of high speed roller. Wool collector The wool collector is used to collect the fibers into crude blanket. The fibers are evenly drawn on the mesh belt under the function of negative pressure air and become crude blanket. Needling machine Needling blanket is developed from the non-woven needling technique. The needle hooks move up and down and draw the fibers to make the fiber layer tightly interweave with each other. This process could improve the tensile strength and the wind erosion resistance performance of the blanket. Sintering furnace It could burn off the lubricant in the blanket and make fiber microcrystalline processing to achieve the heat shaping of the blanket and reach the required thickness and dimension. Cutting and rolling system This system is used to finish the cutting and rolling of the blankets. The blankets will be cut into pieces or strips and rolled into rolls according to the proceeding requirement. PE film, Container
Brief introduction Rock wool is a kind of vitreous fiber that gets from slag, basalt, limestone and dolomite through fusion and fiber forming technique. It has good thermal and sound insulation property and widely used in building industry, chemical field, textile industry and many other fields. Equipment introduction Melting system This production line could adopt tank furnace or cupola furnace according to different production condition. They could ensure reliable melting performance and continuous operation. Fiber forming system The main equipment in this system is the four-roller centrifuge. It could transform the high temperature lava into thin fiber with the centrifugal force produced by the high rotating rollers. Wool collecting system This system could collect fiber under the negative pressure of the air-intake fan and allocate the raw blanket stably and equably to form multi-layer blanket. Wool allocating machine It could allocate and convey the raw blanket from the pendulum and also act as the transition part to connect each production process. Compression pleating machine It will prepress the blanket and then send it into curing oven. It could improve the strength and tearing force of rock wool and also reduce the burden of the curing oven. Curing oven It could cure and shape the rock wool to form rock wool board or blanket with certain density and width. Cooling conveyor Its function is to make the product cool and convey the product to the next process. Cutting system It could proceed longitudinal and crossing cutting to make required products. Packing machine The packing machine is used to pack the rock wool board with one layer of shrinkage film, in order to facilitate the transportation and loading. PE film, Container
Brief introduction Glass wool is a kind of insulation materials which is made of natural ores, such as quartzite, dolomite, feldspar, limestone and so on. With the features of low density, fireproof, thermal insulation, the glass wool has found a wide utilization in the fields of petrochemical industry, architecture, etc. The capacity of the glass wool production line is 2000-20000 tons per year. The raw material is cullet, feldspar, dolomite, calcined soda, borax, limestone, others. The fuel could natural gas or heavy oil, etc. Production process The glass wool production line is a complete set of machinery. The raw materials added with auxiliary agents such as calcined soda and borax are melted into glass fluid in the tank furnace. The lava is drawn, blown or thrown into very thin fibers under centrifugal force of the spinner. The forming fiber will be collected to be original blanket by wool collecting machine. The original felt is sent into the curing oven to be solidified and shaped by the conveyor. After curing, the products will go through the cooling section. It will be cut by slitting cutter and cross cutter according to the setting length. Finally, it will become the final products such as board, blanket. We could provide a series of service including the project consultancy, technical support, installation and commission, employees training, system maintenance, technology upgrade, etc. we warmly welcome you to visit our company. Equipment introduction Melting system This production line adopts tank furnace which is made up of different refractory materials and uses natural gas as fuel. Fiber forming system Centrifuge could produce glass wool fiber from vitreous fluid. It is the key equipment of the whole production line and decides the quality of the final product. Glass wool collector Glass wool collector could collect fibers into crude felt which is then sent to curing oven via the transition conveyor. Curing oven Curing oven could heat and shape glass wool layers containing binder as per the density, size required for products. It could make binder and fibers polymerize into one, producing glass wool blanket and board. Conveying and cutting machines The conveying machine could convey the cured glass wool products to the cutting system and cool the products at the same time. The cutting system could proceed longitudinal and crossing cutting to make required products. Blanket / felt-rolling machine It could roll the glass wool blanket into rolls and facilitate the packing of product. PE film, Container
Four-head welding machine is a special machine for processing upvc doors and windows. The machine guarantees the welding strength, welding accuracy and durability of upvc windows and doors through plc programmer control, pneumatic driving system, and high-accuracy liner bearing motional pairs. The movements of profile clamping, profile melting, and frame fabricating are controlled by a plc, and all the movements are finished one by one automatically, easy to operate. Additionally, good-performance and long-life pneumatic components, imported industrial plc in control system, and high-strength machine construction, guarantee the service life of the upvc window welding machine. The machine is one of essential upvc window manufacturing machines. Technical parameter Power supply 380v/220v 50hz (optional) Input power 4.5kw Working air pressure 0.4-0.6mpa Air consumption 200l/min Welding profile height 20-120mm Welding profile width max ¡ü120mm Welding dimension range 400-4300mm Outside dimension 5300*1000*1700mm Weight 1600kg
Brief Introduction Vertical insulating glass production line is used to make insulating glass. This machine can make double and triple Insulating glass units. The insulating glass production line is the main equipment to produce insulating glass. The machine consists of input unit, glass washing and drying unit, cleanness inspecting unit, aluminum spacer assembly unit, panel pressing unit, tilting table. Input unit conveys glass sheets into washing and drying unit automatically. Washing and drying unit uses 3 pairs of brushes and entire rubber rollers, with hot air system and hot water system, to achieve better cleanness of glass. Cleanness inspecting units equipped with inspecting lights is used to inspect whether the glass is clean or not. Aluminum spacer assembly unit with spacer positioning system is used to load aluminum spacers onto glass sheets. Panel pressing unit with hydraulic driving system can press two sheets of glass with spacer together. Tilting table with universal wheels tilts insulating glass units to horizontal position. Features Automatic PLC Control System in whole manufacturing process, equipped with man-machine interface touch screen Realize the surface layer of coated glass and LOW-E glass automatically The washing unit and water system use stainless steel and anticorrosion material with all parts and it has features of super durability Applicable for washing glass with the thickness of 3 to 12mm, with specially designed automatic glass transport mechanism of washing and drying unit With multistage frequency conversion control and multi-speed revolution optimization function, the machine can process all kinds of glass sheets with different glass size Washing glass continuously, distinguishing the first and the secongd glass sheet automatically Every glass transportation unit uses buffer stopping function to avoid bumping, and effectively reduces the wearing of conveying wheels from glass Capable to make triple or step insulating glass unit (optional) Main Technical Parameter
Laminated glass is made of two or more pieces of glass panes, which are laminated with PVB interlayer under high temperature and high pressure. Laminated glass production line is necessary equipment for construction glass, decoration glass, wind-screening glass and bulletproof glass. The whole full automatic laminated glass production line, we often call it lamination line, laminated glass line. It consists of automatic loading machine, washing and drying machine, Transition conveyor (¢ñ.¢ò.¢ó) Automatic positioning station£¬ Automatic sucker transferring unit, Assembling table, PVB film unwinding machine, Heating and pre-pressing machine, Unloading tilting table and Autoclave. There are two kinds of heaters: Ordinary quartz heater and IR heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation. It has serious technical features as following: 1. The solid and efficient intelligent control system: the whole line is centralized control by industrial computer assisted in PLC and monitor display/operation, Conveyors of the whole line are centrally controlled. 2. Designing and producing focus on safety regulations and energy saving programs. We can satisfy any kinds of requirement of consumer to produce the machine what the want. 3. Software programs by ourselves can satisfy any range of glass types and sizes for processing. The glass sheets are guaranteed to have a smooth and coherence without any crash and scratch in fast or slow speeding delivery. 4. Automatic loading Machine has different demand such as single/double side(s) and single/double/multi working station(s) to load the glass sheets into the working line. 5. Glass Washing & Drying Machine focuses on appropriate design and convenient operation. Top section including top brushes, pressing rollers and air knives can be adjusted automatically or manually, the maximum of distance can reach 400mm. 6. Automatic Positioning Station in cleaning room realizes the glass accurate positioning. The conveying roller works the crosswise positioning and the synchronous belt works the lengthwise one. After the accurate positioning the glass sheet will be taken by Overhead Transferring Unit to assembling station. 7. Overhead Transferring Unit in cleaning room can be set travel distance is based the glass size. It ensures the assembling accuracy within ¡À0.5mm. 8. Extension Assembling Table can extend the working station according to glass size. PVB Film Unwinding Machine can wind /unwind the film automatically. The maximum capacity is to load 5 rolls. 9. The pre-press rolling machine has high value design and factions for pre-press rolling glass bond. The heating zones in it are fitted with IR emitters which can be adjusted by controlled silicon to realize no contact rapid alternation. Combined with PWM system to regulate the IR emitter the rays will be perfectly absorbed by the film. The main heating zones are designed to have air cycle system to realize uniform temperature distribution so that to be adapted perfectly to the different types of glass. The pressing roller I and II can automatically (option) adjust the gap to meet the glass thickness. The top structure with cylinder supplies upper press. Well balanced heating and regular air evacuation are guaranteed for good pressing consideration. The structure is reasonable for min movement after pressing. 10. Tilting Table for Unloading makes the glass sheet from conveyor to approx. vertical situation that is easy for clamp lifting. 11. Autoclave is controlled by industrial computer assisted with digital control card and digital display to realize real-time control. It ensures safety, convenient operation and faster cooling per circle that outside wire connecting and know-how circulation, water cooling system.
Semi-automatic laminated glass production line, we often call it lamination line, laminated glass line. This line includes different equipment such as washing machine, PVB unwinding machine, laminating positioning and transmission machine, movable scissor sucking hanger, pre-laminating and pressing section and autoclave. There are two kinds of heaters: Ordinary quartz heater and IR heater. The whole line is PLC controlled with high efficiency, safety, reliability, and easy operation. £¨1£©The whole line is centralized control by PLC . £¨2£©Washing and drying machine is the core equipment of the whole line. The upper Rubber rollers, brush rollers and air-knives etc. can be adjusted on the panel and digital displayed according to the thickness of glass to be processed. The upper section of the machines can be elevated by 400mm for convenience of cleaning and repairing. The Brush Rollers are driven by motors with upper and lower separately. Allocation of one soft brush and two hard brushes (can be lifted when needed) in the upper washing sector is designed for washing hard low-e glass, coated glass without damaging the coating. Three Stainless steel air-knives, the blower equipped with muffle cotton and air feeding filter screen pack ensures plenty of air, less noise and the good drying effect. £¨3£©In the laminating room the laminating table, brace of the up-down device, positioning cylinder, PVB film unwinding machine, movable scissor cup suction hunger, convenient for processing of large and big glasses. Every single processing glass can be conveyed in a higher speed to enter into the Pre-laminating and pressing section and regulated automatically the speed to running at the same speed with the Pre-laminating and pressing section which can make room for the next pieces of glass which improves the running efficiency of the Line. £¨4£©Pre-laminating and pressing section has reasonable structure. The integrity is controlled in laminating room with its stable running function. Speed regulation is frequency variable. Space/distance between two great squeezing rollers is set by industrial computer assisted by PLC with monitor displayed. The great squeezing rollers are driven by reducer separately. The heating elements adopt Quartz -Heaters. Temperature is zone control. £¨5£©Autoclave is a specialized machine for production of laminated, anti-bullet and anti-bombing glass. This machine will melt the PVB film and combined two layers or more than two layers glass by high temperature and high pressure. Technical parameters 1. Max. Processing glass size:6000mm2500mm 2. Min. Processing glass size:400mm 400mm 3. Processing laminated glass thickness: 6-80mm 4. Total length: 26800mm 5. Power source: AC380V 50 HZ 6. Total power:138.63 KW(without autoclave power)
Characteristics: 1. Loading section equipped with stainless steel water tank and spraying device. 2. Easy operation and maintenance: top frame supported by high strength screw can be elevated by 400mm as a whole for convenient cleaning and maintenance. 3. Drying section: blower packed with muffle cotton can largely minimize the noise. The air filter screen fixed across the entrance of blower can reduce dust during the drying process and is easy to remove for cleaning. Air blade can dry glass panel in a short time with high speed cold air without heating. Pressing roller is used for top oblique air blade to ensure smooth transmission of small glass panels. 4. Conveyor device: bevel gear is adopted for steady and synchronous transmission. 5. Water circulation system: water sprayed out to the brushes will return to the tank and be reused by circumfluence thus save water consumption. 6. Control system: all function buttons are separated and clearly marked on the control panel. Conveyor device uses transducer to adjust the transmission speed. Glass thickness and transmission speed will be showed on the digital display.
With advanced laser micromachining process, we supply any geometric cut sapphire windows and substrate Min precision of +/-5micron Max size: 200*200mm Min holes/slots width: 50micron Max depth-diameter ratio of micro holes: 20:1 Min micro holes: 30micron We could also provide other kinds of micro machining jobs in sapphire, min features @ tens of microns 1kg
Min hole size: 30micron Max thickness: 1mm Max depth-diameter ratio: 20:1 Hole precision: 5micron Smooth sidewall, no chipping, no burs Taper adjustable Sapphire crystal is widely used in semiconductor (mocvd epitaxial gan substrate), watches, medical science, communications, Lasers, infrared, electronics, measuring instruments, military, Aerospace and others high-tech industry. 1kg
Geometric cutting or micro drilling of Quartz glass, and many other kinds of glass, especially for the custom Shape/design cutting of thin glass (less than 1mm) , with very high precision Requirements. We could make shinning sidewall with no chipping at the cutting edge. Precision: 20micron 1kg
Min hole size: 30micron Max thickness: 6mm Max depth-diameter ratio:100:1 Hole precision: 5micron Smooth sidewall, little chipping, no burs Straight hole, no taper or positive taper available if required. 1kg
Feature: This machine adopts vacuum suction tray glass clamping and stepless regulator, suitable for peripheral and bevel grinding of different size of circular flat glass or which having a shape similar to square. Rough grinding, fine grinding and polishing can be completed in one process. (compared with single-arm machine, it eliminates the trouble of fine grinding, polishing wheel changing and increasing processing speed.) Technical specifications: 1. Glass thickness: 4 ~ 20mm 2. Bevel angle: 0p~ 20p 3. Glass thickness: max: 1500 x 1500mm min: 400 x 400mm 4. Power: 8kw 5. Weight: 2000 kg 6. Size: 2000 x 1500 x 1500mm. Packed by plastic film or wooden case.
Model: C2000D/L Max Cutting Width(mm): 1830*2440 Dimension(mm): 3250*2250*1150 Weight(kg): 300 Laser Engraving tool: Engraving tool Driver: Digital DC,Step Motor Micro-step Driver Drawing Command: HP-GL, G-Code Max Cutting Speed: 16m/min Mechanical Precision : 0.025mm Repeat Accuracy: 0.1mm Power Supply : AC90~240V/50HZ~60HZ Position Mode: Bonded System ,Random Original Point Setting Operating Environment: Temperature +5 ~35 Relative Humidity 30%~70% Support Mode: Vertical. 3 Wooden packages longth width hight C2000D/L: 3060: 250: 190 2270: 360: 270 3080: 670: 620 1.7cum 500kg.
SG-3000-1DD is a professional equipment to produce laminated glass without autoclave. It is able to produce various laminated glass thanks to the advantages of this machine and specific film. You can insert the silk, paper, plastic film, metal mesh, fabrics or other films into normal glass sheets in order to produce decorative and functional laminated glass. The heating elements would be placed in horizontal direction, which means to be parallel with glass sheet. The heating would be achieved with electricity heating tube, and evenly be distributed by assistance of two air blowers. In this case, it can quickly reach to the target temperature, so that to save a lot of time and power consumption. The mechanical parts are applied with strengthen steel for heavy glass, which allow to have a full loading of 40mm thick of glass, it is able to produce both the single piece or multi pieces by means of different combination so that the production capacity would be increased for double or triple. The mostly equipment would be placed inside of furnace with good ventilation, and easily for maintains, thus, it obtains beautiful shape and safe purpose. The control system applies the PLC with touch screen; all the parameters can be easily and directly set trough finger touch. The temperature would be regulated by means of changing the value of voltage, so that it can have accurate temperature control. The furnace door would be opened or closed by pneumatic or electricity power; thick insulating materials; high tear-resist silicon rubber bags; high temperature-resist bear for pulling. CE regulated electronics and wiring; power-strengthen vacuum pump, well-know brand electronic¡ all above basic elements ensure the quality and stability of machine. Suitable for shipping.
SG-3000-2DD is a professional equipment to produce laminated glass without autoclave. It is able to produce various laminated glass thanks to the advantages of this machine and specific film. You can insert the silk, paper, plastic film, metal mesh, fibre or other films into normal glass sheets in order to produce decorative and functional laminated glass. Suitable for shipping.
The machine is controlled by PLC with touch screen. It is equipped with three automatic sandblasting guns, which controlled by programs, and also one more gun for manual operation, so that it can be available for both bulk production and single piece processing. Min. Glass size: 300*300mm Max. Glass size: 2000*3000mm Processing Speed: 12-15sqm/Hour Power: 3.5KW Dimension: 7400*1500*2780mm Dimension: 5800*1100*1500mm Weight: 2000kg. Suitable for shipping and delivery.
Mainly used in the production of various modes of transport windshield, side windows, shower room, construction, household appliances and so on with the production of curved toughened glass. Note: The table dimensions are in millimeters as a unit, yield 80% according to 5mm glass loading rate was 100% finished product rate, the glass can cause changes in the thickness of the scope of production change. Model Max.Bending Size ×îС¹æ¸ñMin.Bending Size ÇúÂʰ뾶 Curvature radius ºñ¶È Thickness ²úÁ¿(Åú/Сʱ) Beding Capacity (Approved /Hour) QYP-H2010 1000¡Á2000 400¡Á300 450 4-12 16 QYP-H2012 1200¡Á2000 400¡Á400 600 4-12 16 QYP-H2410 1000¡Á2440 500¡Á500 450 4-12 16 QYP-H2412 1200¡Á2440 500¡Á500 600 4-12 16. Packing:wooden boxes.
This series of tempered glass is mainly used for production of construction, decoration, household appliances, industrial instruments with flat tempered glass. Note: The table dimensions are in millimeters as a unit, yield 80% according to 5mm glass loading rate was 100% finished product rate, the glass can cause changes in the thickness of the scope of production change. ÐͺŠModel ×î´ó¹æ¸ñMax..Size ×îС¹æ¸ñMin.Size Thickness ²úÁ¿(Ãײ/Сʱ) Capacity(m²/h) ¹©µç¹¦ÂÊKVA Transtormer QYP2515 2500¡Á1500 300¡Á100 4-19 51 300 QYP2518 2500¡Á1800 300¡Á100 4-19 58 350 QYP3020 3000¡Á2000 300¡Á100 4-19 78 500 QYP3620 3660¡Á2000 300¡Á100 4-19 92 630 QYP3624 3660¡Á2440 300¡Á100 4-19 114 700 QYP4224 4220¡Á2440 300¡Á100 4-19 131 850 QYP5024 5000¡Á2440 300¡Á100 4-19 155 1000 QYP6024 6000¡Á2440 350¡Á150 5-19 187 1100 QYP8024 8000¡Á2440 350¡Á150 5-19 248 1380. packing:wooden boxes.
Cooling section of the front-end using the high-pressure air quenching cold, low-pressure air cooled rear section, so that degree of tempered glass particles to be greatly enhanced, and have energy-saving effect. Mainly for the production of construction, decoration, household appliances, industrial with flat tempered glass. Note: The table dimensions are in millimeters as a unit, yield 80% according to 5mm glass loading rate was 100% finished product rate, the glass can cause changes in the thickness of the scope of production change. ÐͺŠModel ×î´ó¹æ¸ñMax..Size ×îйæ¸ñMin.Size ºñ¶È Thickness ²úÁ¿(Ãײ/Ðʱ) Capacity(m²/h) ¹©µç¹¦ÂÊKVA Transtormer Power QYP-T2004 2000Á400 50Á50 3-15 48 110 QYP-T2006 2000Á600 100Á100 3-15 64 140 QYP-T2010 2000Á1000 100Á100 3-19 77 200 QYP-T2510 2500Á1000 200Á100 3-19 96 300. Model ×î´ó¹æ¸ñMax..Size ×îйæ¸ñMin.Size ºñ¶È Thickness ²úÁ¿(Ãײ/Ðʱ) Capacity(m²/h) ¹©µç¹¦ÂÊKVA Transtormer QYP-T3015 3000Á1500 300Á100 4-19 58 400 QYP-T3020 3000Á2000 300Á100 4-19 78 500 QYP-T3620 3660Á2000 300Á100 4-19 92 630 QYP-T3624 3660Á2440 300Á100 4-19 114 700 QYP-T4224 4220Á2440 300Á100 4-19 131 850 QYP-T5024 5000Á2440 300Á100 4-19 155 1000 QYP-T6024 6000Á2440 350Á150 5-19 187 1100 QYP-T8024 8000Á2440 350Á150 5-19 248 1380. Packing:wooden boxes.
