Micron Filters In Mumbai And Dahisar

Micron filter PP

PRODUCT SPECIFICATIONS Micron Rating : 1, 5, 10, 20 µ Length : 10" / 20" / 30" / 40 Inner Dia for standard size : 28 mm Inner Dia for jumbo size : 28 mm Outer Dia Outer : 60-64 mm (2/ 2.5) Dia for jumbo size : 102-112 mm (4/4.5) Max operating temperature : 80 C Max Differential Pressure : 3-4 bar (50 psi) @ 21C

Zonel Filtech was dedicated in micron rated liquid filter bag and filter cloth for many years, the liquid filter material including nonwoven filter felt and woven filter mesh, both filter cloth rolls and ready-made filter bags are available, the micron size from 0.2~1800 can be customized. The nonwoven micron rated filter cloth from Zonel Filtech are adopted 100% first grade polyester or polypropylene fibers to needle punched into felt, after some finish treatment according to the standard workmanship so as to make the filter cloth meet the most critical liquid-solid separation needs. Zonel Filtech provide both primary liquid filter bags and absolute rated filter bags which are widely used for industrial applications in various plants, such as fine chemical industry, electronic industry, automobile production plants, food and pharmaceutical industries, paper production plants, oil and gas refinery industries, metallurgy industries, etc.

Sintered metal powder filter elements are advanced filter components that have undergone the meticulous process of sintering. This technique enhances their porosity, enabling their versatile use in applications ranging from liquid and gas filtration to gas/liquid flow regulation and ventilation tasks. Distinguished from alternative filter materials like glass fiber, stainless steel wire mesh, ceramics, and filter paper, sintered metal filters exhibit superior mechanical and compressive strength. Particularly in environments with sustained high temperatures and corrosive conditions, sintered metal filter elements excel in refining the filtration process while curbing operational expenses. Specifications Material: Grade 1 Titanium Powder Diameter: 20mm Length: 200mm Pore Size: 10 Micron Connector: Quick-Release Connector Temperature Resistance: Up to 300�°C Features Reusability and adaptability Exceptional filtering efficiency High tolerance to thermal shock Extended service life (cleanable and reusable) Resilient to high pressure and temperature Sturdy and fracture-resistant Corrosion-resistant Exceptional thermal shock resistance Offers a range of geometric possibilities Maintains fine tolerance to preserve physical properties Applications Removal of dust, bacteria, and oil fog from gas and steam Noise reduction and gas buffering Catalyst recycling Decarburization filtration Filtration of viscous liquids Filtration of strong polar solvents Particle retention in off-gas from fluidized beds Filtration and separation in pharmaceutical, beverage, food, metallurgy, petroleum, and other industries Manufacturing Process of Sintered Metal Filters The production of sintered metal filters involves pressing metal powder into a customized mold with precise pressure to ensure particle adhesion at contact points. The 'green' strength of the part pre-sintering is contingent upon various factors of the metal powder like particle size, composition, and shape. Following molding, the 'green' part undergoes controlled heating or sintering at a temperature below the metal's melting point, allowing for controlled shrinkage. The sintering process transforms the original powder particles into a fully interconnected porous metal structure, dictating the filtration medium's micron class. Moreover, the porosity of the sintered medium is a defining characteristic, tailored to the specific demands of individual systems.

Sintered titanium filters are manufactured using 99.6+ % pure titanium powders. Depending on the desired filter morphology, the powders are compressed through isostatic pressing, uniaxial pressing, or roll-compacting. The resulting green body is then subjected to sintering in a furnace to produce the final sintered filter. The titanium rod filter element utilizes corrosion-resistant titanium rods, making it highly resistant to high temperatures and impacts. It is non-toxic, does not shed particles or adsorb liquid components, and offers a long service life (typically 4-5 years). The titanium rod filter element is easy to clean and renewable. It employs deep filtration, forming a dense filter layer with gaps on the surface of the titanium rod, effectively filtering particles. Additionally, particles smaller than the pore size of the titanium rod can be tightly captured on the channel walls, enhancing the filtration accuracy. The titanium rod filter shell is constructed from high-quality 316L or 304 stainless steel, featuring a mirror-polished interior and exterior. Specifications: Diameter: �¤60mm Length: 1000mm Filtering accuracy: 100�¼m Interface type: M30 interface (can be made as required) Technic: Sintering Filtration Principle When the filter medium enters the filter cartridge through the liquid inlet, impurities are initially trapped by the surface of the titanium rod, forming a dense filter layer. This filter cake layer contributes to the filtration process. Simultaneously, particles smaller than the diameter of the titanium rod's pores enter the micropores on the rod walls. The intricate and circuitous nature of these curved and slender pores, combined with fluid flow-induced extrusion and collision, facilitates effective particle capture. This deep filtration occurs within the titanium rod, as impurities are intercepted on its outer surface and inner wall. The filtered material exits through the outlet. As impurities accumulate within the filter cartridge, the pressure increases. Regeneration of the filter titanium rod is required once the pressure reaches 0.3MPa. Features of Titanium Filter Cartridge: Compacted pre-graded Titanium powder: Sintered metal filters are constructed using precisely graded titanium powder. This powder undergoes compaction and sintering, a high-heat process that bonds the particles without melting them. The result is a robust, porous metal structure with exceptional strength and filtration performance. Welded end-caps prevent filtrate bypass: Titanium filters feature integrally welded end-caps, eliminating the risk of filtrate bypass. This ensures that all fluid passes through the filter media, maximizing filtration efficiency and preventing contamination of the filtrate. This leak-proof design is essential for maintaining process integrity and achieving reliable results.

Introduction: Porous Titanium Tube is crafted using industrial high-purity titanium powder (>99.6%) through a series of processes including powder classification, molding, sintering, and mechanical welding. The Porous Titanium Tube exhibits exceptional adaptability, allowing for adjustable porosity and filtration accuracy across a wide range. Featuring an open cell structure, Porous Titanium demonstrates great promise in the field of implant materials. Its remarkable attributes, such as a low elastic modulus, excellent bioactivity, biocompatibility, and the capacity for bone regeneration, make it an ideal choice for medical applications. At TOPTITECH, we provide a diverse range of Porous Titanium Tubes that cater to varying filtration precision requirements and dimensions. Additionally, our services extend to machining capabilities, enabling operations such as punching and cutting on sintered titanium tubes. For specific needs, we also offer Porous Titanium Tubes with one end closed. Specifications: - Material: Gr1 pure titanium powder - Filtration Precision: 30 Micron - Diameter: 150mm - Length: 40 inches (1000mm) - Porosity: 30-40% - Technique: Sintered Feature Porous titanium tubing offers high-temperature resistance up to 300�°C for normal use applications. It maintains strong mechanical properties with good plasticity, allowing for machining to customer specifications. This material demonstrates excellent corrosion resistance in harsh chemical environments. It can withstand oxidation and exposure to nitric acid, sulfuric acid, dilute hydrochloric acid, acetic acid, liquid hydrogen, and liquid nitrogen. Its uniform, stable pore structure coupled with precise filtration abilities delivers highly effective purification. No particle shedding occurs, preventing secondary contamination. The tubing also enables easy, repeated online cleaning through back blowing. Outstanding wear and impact resistance endow porous titanium with durable mechanical characteristics. Applications: 1. Chemical Processing: These filter tubes are used in chemical processing industries to remove impurities and ensure the purity of liquids and gases. 2. Petrochemical Industry: They play a crucial role in the petrochemical industry by filtering out contaminants and particulate matter from various fluids. 3. Pharmaceutical and Biotechnology: Porous titanium filter tubes are commonly used in pharmaceutical and biotechnology applications to achieve high levels of purity in drug manufacturing and sterile filtration processes. 4. Water Treatment: These filter tubes are utilized in water treatment systems to remove suspended solids, bacteria, and other impurities from water sources. 5. Food and Beverage: Porous titanium filter tubes find application in the food and beverage industry for filtration during the production of beverages, dairy products, and edible oils.

The stainless steel micron wire mesh filter tube is a filter element made primarily of 304 or 316 stainless steel wire mesh. It is manufactured using stainless steel wire mesh woven in various mesh shapes to achieve the desired filtration grade. The stainless steel wire mesh filter tube has uniform surface filtration performance and employs multi-layered sintered stainless steel mesh as the main filter material. The mesh has interlaced pores, making it resistant to high temperatures, sudden temperature changes, and corrosion, making it suitable for various corrosive media such as acids and alkalis. The stainless steel micron wire mesh filter tube is a filter element with extremely high compressive strength, making it suitable for filtration applications where high-pressure fluids flow. Due to the inherent advantages of stainless steel filter cartridges, they can be easily customized to meet specific material, strength, flow rate requirements, thickness, micron rating, and environmental conditions. Parameters Diameter: 20 mm Wall Thickness: 2 mm Operating Temperature: 600 C Filtration Precision: 100 microns Connections: Open on both ends Features High Pressure Differential: It is a filter element with high pressure resistance, commonly used in high-pressure fluid filtration applications to ensure long-term operation of equipment in high-pressure pipelines. High Temperature Resistance: Stainless steel material can withstand prolonged operation at high temperatures. While other materials may deform under high temperatures, stainless steel filter cartridges remain stable. Cleanable: The material is stainless steel, which is easy to clean and reuse. Cleaning the equipment involves removing impurities and reinstalling it for further operations. It allows for fluid backwashing, ensuring no residual contaminants on the surface of the stainless steel filter cartridge. Long Lifespan: The filter element has certain corrosion resistance and a longer service life. Its corrosion resistance makes it an ideal filtration element for preventing secondary contamination of fluids. Customizable Sizes: It comes in different sizes to be used in a wide range of industrial applications. Different sizes can easily adapt to different types of equipment. It also offers different sealing rings or gasket attachments for various applications. Stable Aperture: The filtration medium has a fixed pore structure, preventing contaminated particles from returning to the clean fluid. The absolute rated value of the pores provides consistent and reliable fluid filtration, improving filtration efficiency.

Porous sintered metal filters are constructed from interconnected networks of uniformly distributed pores, creating intricate pathways that effectively capture solid particles present in gas or liquid flow streams. These filters are renowned for their exceptional mechanical strength and serve as outstanding depth filters. Type 316L stainless steel, known for its robustness, can endure temperatures up to 750�°F (399�°C) in oxidizing environments and 900�°F (482�°C) in reducing environments. The production of sintered metal filters involves employing 316L stainless steel powder. The manufacturing process entails the uniaxial compaction of powder within a rigid tool possessing the inverse shape of the desired part, followed by sintering. By adjusting the compaction pressure and/or particle size of the powder, the pore size of the filter can be precisely controlled. Specification: Material: Pure stainless steel Powder Porosity: 30% to 40% Pore Size: 0.22 microns Size: 150*80mm Features Durability: Stainless steel is known for its exceptional durability and resistance to corrosion, making filter rings made from this material highly robust and long-lasting. They can withstand harsh operating conditions, including high temperatures, pressure differentials, and exposure to corrosive chemicals, without compromising their structural integrity. Chemical Compatibility: Stainless steel filter rings exhibit excellent chemical compatibility with a wide range of substances, including acids, alkalis, solvents, and organic compounds. This makes them suitable for filtration processes in diverse industries, such as chemicals, petrochemicals, pharmaceuticals, and food processing, where compatibility with various fluids is crucial. High Filtration Efficiency: Stainless steel filter rings can achieve high filtration efficiency due to their uniform and controlled pore structures. They effectively trap and remove fine particles, contaminants, and impurities from liquids and gases, ensuring the desired level of cleanliness and purity in the filtered media. Reusability: One significant advantage of stainless steel filter rings is their reusability. They can be easily cleaned through various methods such as backwashing, ultrasonic cleaning, or chemical cleaning, allowing for multiple uses and reducing replacement costs. Temperature Resistance: Stainless steel filter rings can withstand high operating temperatures, typically up to 600 degrees Celsius. This attribute makes them suitable for applications involving hot liquids or gases, such as in the petrochemical and food processing industries. Hygienic Properties: Stainless steel is a hygienic material commonly used in industries where cleanliness and sterility are paramount, such as the food and beverage and pharmaceutical industries. Stainless steel filter rings are easy to clean and maintain, ensuring adherence to strict hygiene standards and minimizing the risk of contamination.

20 Micron Round Stainless Steel Filter Screen Disc is a type of filter made from interconnected networks of pores in a sintered metal structure. These filters are designed to trap solid particles in gas or liquid flow streams, making them excellent depth filters. One advantage of these filters is their superior mechanical strength, which makes them highly durable and resistant to wear and vibration. Stainless Steel Type 316L is a common material used in the manufacture of sintered metal filters. This material is capable of withstanding temperatures of up to 750�°F (399�°C) in oxidizing environments and up to 900F (482C) in reducing environments. In addition, these filters can be cleaned using a variety of methods, including ultrasonic baths or reverse flow flushing. This makes them highly versatile and easy to maintain. For applications that require even greater resistance to corrosion, temperature, wear, and vibration, other nickel-based alloys are available. These alloys offer superior performance in harsh environments and can be tailored to meet specific application requirements. Overall, 20 Micron Round Stainless Steel Filter Screen Disc is a highly effective and versatile solution for a wide range of filtration applications. Parameter Material: SS 316L Thickness: 1.7mm Diameter: 100mm Pore size: 20 microns Layers: 5 layers