Forged Entire CNC Machined Francis Runner
Forging could considerably improve metal organizational structure and mechanical property. Â
Forging offers uniformity of composition and structure. Forging results in metallurgical recrystalisation and grain refinement as a result of the thermal cycle and deformation process. This strengthens the resulting steel product particularly in terms of impact and shear strength.
Forged steel is generally stronger and more reliable than castings of same material due to the fact that the grain flows of the steel are altered, conforming to the shape of the part.
Getai Hydropower is a China supplier of Francis Turbine, Francis Turbine Generator, Francis Turbine Parts, Francis Runner, Construction And Working Of Francis Turbine. We have a complete quality management system. Choose us, you can be get most careful and thoughtful service!
Forged Integrally +100% CNC Machining Francis Turbine Runner
1. GETAI has improved the manufacturing procedure of Francis turbine runner which suffered from the problems such as the cavitation and abrasion, welding seam cracks between crown, band and vanes, block worn off from vane etc. The whole Francis runner is forged integrally followed by entire CNC machining to eliminate tiny blowholes and slag inclusions existed on passage surface which accelerate cavitation and abrasion, and solve the potential risk existed by unreleased stress left after welding. The Francis turbine runner service life prolonged consequently.
In the case the high head Francis runner with long and narrow passageway which is hard for entire CNC machining or the runner size exceeds the forging range which can not be forged integrally, GETAI applied a procedure by dividing the runner to two parts which consisted of crown with half vanes and band with rest half, both two parts can be forged integrally with entire CNC machining and welding assembled in final. The welding applied to the middle of vane, where is convenient for single pass welding without touch of potential crack area, the operation security and service life are improved largely.
Samples exhibited below is for forged integrally+100% CNC machined Francis turbine runner (half part) which finished by our five axis linkage CNC machine.
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Francis Turbine Generator Francis turbines are built in a compact structure, with high efficiency, and can be applied to a wide range of water heads. This feature makes the Francis turbine type a widely used one around the world. The key Francis turbine components includes Runner, Distributor, Main shaft, Main shaft seal, Turbine guide bearing, Governor, among other. Application Scope: Application: Francis Water Turbine Generator Unit Water head: 20 ~ 700m Output: 0.01 ~ 1000MW Frequency: 50/60HZ Runner diameter: 0.5 ~ 10m Life Span 30-50 years Getai Hydropower is a China supplier of Francis Turbine, Francis Turbine Generator, Francis Turbine Parts, Francis Runner, Construction And Working Of Francis Turbine, Francis Turbine Design. Product Introduction 1. Advanced CFD, FEA technic is utilized in the designing process to ensure better technical solution. 2. CAE casting simulation is adopted for the produciton of casting parts, this advanced and reliable process plan could help effectively improve product quality. 3. All raw material strictly conform to international standard, key component such as runners, guide vane is Forged and entire CNC machined. 4. State of the art machining and testing equipment, as well as licensed professional engineers all combined to help guarantee better product precisioness. 5. All product is subject to strict inspection according to international standards and client special requirements 6. With the help of 3D Assembling, through motion simulation, the entire organization interaction can be seen at a glance. This helped a great deal for parts processing and pre-installation. 7. Each project will strictly follow manufacturying plan to ensure the delivery date. 8. ISO 9001 Quality Management system is carried out to ensure better management control Buy low price, high quality Hydraulic Turbine Generator, Hydro Turbine Runner, Water Turbine Hydro Power, 100kw Hydro Turbines, choose our productsGetai Hydropower is the leading factory & Company, Warmly welcome new and old customers to visit and patronize!
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