Dongying group is famous for cracking the industry in china, is committed to the cracking of waste plastic pyrolysis plant.The study found that achieving recycling of rubbish is not only environmentally friendly, but also creates greater economic benefits.
Plastic pyrolysis plant working process:
Our plastic pyrolysis plant, mainly through the rotation of a variety of waste plastics, so that it can be broken down into heavy oil, combustible gases and carbon black and other resources can be used. The oil or vapor passes through the plant's condensing unit, a portion of which condenses into a liquid oil and flows into the tank. The other portion of the non-condensable gas is recycled as fuel for the reactor. Our equipment comes standard with a dedusting and deodorizing unit, and according to the customer's needs, we can additionally dispose more specialized deodorizing plastic pyrolysis plant.
As a result of waste tire pyrolysis oil equipment, pyrolysis oil, carbon black, steel wire, non-condensable gases can be extracted. Cracking oil can be used in steel mills, boiler heating, heavy oil generators, fuel oil for cement plants. And refined oil for further refining of pyrolysis oil can be used for diesel generators, light fuel, heavy machinery. Steel wire is used for scrap recycling and re-casting.
Creating a broad market prospects for environmental protection, the reason why our equipment is so popular, it should have the following other irreplaceable advantages:
1. Reactor with q245r steel, steel thickness 16mm.
2. Using seamless welding technology, external insulation cover
3. Scientific and efficient air pressure cycle system, a negative pressure safety devices to reduce the risk
Capacity model 1Ton-15Ton Raw materials waste plastic Output fuel oil, carbon black, syngas Features of the Model A Waste Plastic Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.
Doing group continuous waste plastic pyrolysis plant can process 30-50 tons of waste plastics (such as PE, PP, PS, ABS, pure white plastic, pure plastic cable, pure purchase bag etc.)per day, which can work continuously for 24 hours without a stop. In a word, the latest continuous waste plastic pyrolysis plant has the features of small size, small floor area, simple operation, less operator etc. To a large extent, the new device not only saves the operating costs, but also improves the work efficiency.www(dot)doinggroup(dot)com Continuous waste plastic pyrolysis plant is mainly composed of moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray de-dusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. All of parts are manufactured with high-quality materials and advanced technologies, so the quality of this plant can be guaranteed.www(dot)doinggroup(dot)com The latest continuous waste plastic pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the companyâ??s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. z
Pyrolysis technology offers a practical solution to recycling of waste plastics by converting it to liquid fuel oil as main product with high marketing values. Plastic types including HDPE, LDPE, PP, PS and others produce high ratio of liquid fuel oil, while PET and PVC doesn t contribute to oil yield. The configuration of main systems of Model C series pyrolysis plant. PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Square Box Condenser HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the waste plastic plant: 1. Advanced Choice The condensing system and emission control system of Mode C series provide better performance. Therefore it s more efficient on production and emission control. 2. High Emission control Stainless steel deduster with internal ceramic filters provide better purification of flue gas. It can meet higher environmental standard of more developing and developed countries. 3. Quicker Installation The more integrated design makes installation easier and quicker.
Specification of the 10 ton waste plastic pyrolysis plant: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Horizontal Condensers HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the 10 ton waste plastic pyrolysis plant: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to the customer's site for installation and training service.
Waste plastic pyrolysis to oil plant working process: Feed waste plastic into the reactor with auto-feeder, seal the reactor gate and begin to heat the reactor by burning fuel materials in the combustion system, the fuel material can be coal, wood, natural gas and fuel oil. There is a thermocouple installed at the oil gas outlet valve to test the temperature of the oil gas, when thermocouple shows a certain temperature, the oil gas will come out and flow into the cooling system and be converted into liquid oil. At the same time, the oil gas conations CH4, C2H6, C3H8, C4H10 and H2 which cannot be cooled under normal pressure will be recycled back to combustion system to burn as fuel material. The dust and sulfur gas will be removed by the dust removing system. After the gas oil run out, there are slags (carbon black) inside of the reactor,. As a plastic pyrolysis machine manufacturer-DOING will provide customer a good quality machine with adopt fully automatic vacuum carbon black discharging system that extend the service time. Choosing the suitable raw material is important for customers, it concerns the real profit you can get from your material. Not all kinds of waste plastic can get oil, if you want to get crude fuel oil with high oil yield from waste plastic, please refer to the following form: Here I need to stress that the oil rate only for your reference, as different plastic different result, such as some plastic has very dirty slag, and the plastic is very wet. Let’s see it: Oil rate from different kinds of plastic: This project widely used by all over the world, such as recycling center, waste plastic recycling organization, collecting company etc. Waste plastic pyrolysis oil plant has the advantage of small investment and quick recovery costs, is a very good project in the next 5-10 years. If you want to know more information about details, please contact with us.
There is no doubt that continuous waste plastic pyrolysis plant is based on batch equipment design, so their main pyrolysis process is consistent with the principle, the latter is only more intelligent and easier to operate, which also reduces the more manpower and material resources. Its main advantage over small pyrolysis equipment is that it can continue to work 24 hours a day. There is no need to stop in the middle because of loading and unloading or cooling, which can save a lot of time and make the whole process more efficient. First of all: Put the collected plastic products into the plastic crusher and crush the waste plastic. This will not only save space but also accelerate the reaction speed of waste plastics in the furnace, and in short, it can improve the operating efficiency of the equipment. Secondly, the broken waste plastic is fed into the reactor through a pusher and the reactor is heated. The temperature of the reactor reached a certain height, and waste plastic pieces cracked out of oil and gas, carbon black. Once again, the oil and gas that has been cracked enter the condensing system. When the hot oil and gas meets cold, it is liquefied into heavy oil and falls into the oil tank. Then: For the treatment of the three wastes of waste gas and waste water generated during the operation of the equipment, the company launched a desulfurization and deodorization tower system to thoroughly help customers solve the problem of factory odors and meet European and American environmental protection and emission standards. Finally, the carbon black be outputed. Advantages of continuous pyrolysis equipment: 1. The PLC control system can improve equipment operating efficiency.Because it can continuously feed materials continuously for 24 hours. Great savings in manpower and material resources. 2. The single machine processing capacity is large and the floor space is small, saving the cost of purchasing land in the previous period. 3. Use an accurate calculation system to ensure that the feed is fully cracked and the oil yield is high. 4. Indirect heating system, long service life. The end products of DoingGroup's continuous waste plastic cracking equipment mainly include fuel oil, carbon black and combustible gas. Their specific uses are as follows: 1. Fuel: Mainly used for heating oil in iron and steel plants, and boiler plants. It is also commonly used in heavy oil generators to generate electricity. 2. Carbon black: Carbon black briqutting can be produced for burning, refining from carbon black , can be produced for new tires, and pigment manufacturing materials.
DoingGroup's continuous waste plastic pyrolysis plant is a change of intermittent waste plastic cracking equipment, the use of automatic PLC control system, the real continuous feed, continuous discharge, 24 hours a day, without stopping the cooling and then Slag. Greatly improve the work efficiency, but also reduce labor costs. Continuous waste plastic pyrolysis plant, the working process includes three parts: waste tire pretreatment, continuous pyrolysis system, continuous feed, PLC control continuous discharge. Cracking is the use of high temperature heating, the waste plastics cracked into fuel, carbon black and combustible gas process. Specific workflow is as follows: 1. Collection of waste plastics: all kinds of plastic garbage, such as waste PE pipe, PP plastic, PS plastic, ABS plastic. 2. Broken plastic waste: plastic waste into the plastic crusher. In order to maximize the savings of manpower and material resources, the device can be connected directly to the continuous waste plastics cracking equipment feeding system. 3. Cracking waste plastics: Reactor heating with fuel, the temperature reaches a certain level, generating oil and gas. After passing through the multistage pyrolysis reactor system, some of these hydrocarbons are liquefied into heavy oil and fall into the heavy oil tank. The other part enters the condensing system and liquefies into fuel. Carbon black will be automatically expelled at the end of the system. The main advantages of continuous waste plastic pyrolysis plant are as follows: 1.PLC control, high degree of automation, saving manpower. Truly a continuous feed, continuous discharge, 24 hours of uninterrupted operation. The entire project only needs to be equipped with 1-2 workers. 2. Large capacity, small footprint. To 20-30T tons of machines, for example, covers an area of only 600-700 square meters. And according to customer needs we can customize the capacity of 10T-100T equipment. 3.Indirect heating, long service life. 4. Pyrolysis reactor with internal rotation device, without regular pause to replace the sealing material.
Plastic products, there are all aspects of our lives, on the one hand he brought convenience to our life; the other hand, from a variety of waste plastic generated garbage, but also to our living environment hazards. Based on the intermittent plastic pyrolysis plant, DoingGroup has developed a new type of fully automatic plastic pyrolysis plant. The equipment uses a precise calculation of cracking system, high degree of automation, continuous feeding, continuous slag discharge, 24-hour non-stop Run, without stopping the cooling and then slag. Working process: 1. The first plastic waste into plastic crusher, crushed waste plastic processing. 2. The broken plastic into the automatic continuous plastic cracking equipment. 3. Without any operation, you can get fuel. 4. Equipment produced in the reactor carbon black, will be automatically discharged at the end of the device. The main advantage: 1. Accurately calculate the system to ensure full cracking, high oil yield. Indirect heating, long service life. 3. Continuous feed. Continuous slag discharge, saving time and effort. 4. Automatic, PLC control, save manpower. 5. Pyrolysis reactor with internal rotation device, without the need for regular pause to replace the sealing material. 6. Single handling capacity, small land area. Contact: Ms Bonnie Phone: +86-371-5677 1821 Mobile/Wechat/Whatsapp:0086-135-2669-2320 Skype: bonniezhao2 Email: oilmachine@doinggroup.com http://www.recyclingpyrolysisplant.com http://www.doinggroup.com
