When It Was Determined That The Increase Of Highly Reactive Volatilized Or Fume Silica To A Castable Would Dramatically Change The Physical Characteristics, A New Family Of Castables Resulted.
These Dense Durable Refractory Castables, Based On The Use Of Low Calcium Aluminate Cement Content, Have Replaced Many Conventional Castables, Plastics, Ramming And Gunning Mixes And Are Used In Many Applications That Require High Refractoriness, Corrosion Resistance, And Abrasion Resistance.
These Castables Maintain A Stable Composition With Low Porosity And Have High-Temperature Strength Ultimately The Low And Moderate Temperature Range. Today Practically Every Refractory Castable Manufacturer Has A Complete Line Of These Low Cement Castables, Ultra-Low Cement, And No Cement Castables.
These Low Cement-Type Castables Discover Many Applications Through Industry Including The Steel, Iron And Steel Foundries, Aluminum Furnaces And Other Non-Ferrous Metals, Rotary Kilns, Incinerators And Also For Making Precast Shapes. The Energy Which Is Developed In These Castables Is Often Equal To Or Greater Than Fired Products.
The improvement of the performance of low cement casting material is actually the application of micro powder technology. There is a gap between the stability of low cement castable and that of laboratory castable.Low cement castable easy to occur problems are: 1, poor construction performance, poor liquidity;2. The hardening speed varies greatly, and there is quick setting or non-setting;3, easy to burst in baking;4. Abscission occurs;5. Low strength and poor wear resistance.These are caused by refractory castable products abnormal damage and other quality problems. Low cement refractory castable itself in addition to wear resistance, refractory aggregate, is used with good raw materials fine powder and ultrafine powder, cement and admixture, etc., through adjusting the proportion of each component, improve the high temperature performance of castable, thereby improve the strength of refractory castable. Low cement castable key construction, should pay attention to is: (1) do not arbitrarily increase the water content of refractory castable, (2) mold support set too high, leading to castable water content is too large and vibration compaction;(3) No mold shall be set during lining construction of feeding pipe, and castable material shall be manually daubed;(4) In order to save the mold, the maintenance is less than 48 h to remove the mold, resulting in the casting cracking or internal damage;(5) The material, shape, size, welding quality, quantity, anti-expansion treatment and unreasonable expansion joints of the anchoring parts;Do not follow the operational sequence of dry stirring, wet stirring and feeding, directly mix the dry and wet materials, resulting in the castable is not fully mixed evenly, part of the material is not wetted by water, making the castable has no strength. There are also key water issues, to use tap water, to avoid the introduction of acid and base impurities, gradually add, in order to make the dispersant in the powder to play a full role.Excessive water addition will directly lead to a significant decline in the strength of refractory castable construction, and in the field construction the water addition tends to exceed the degree of artesification.The pouring body itself is easy to appear when the ambient temperature rises rapidly, the baking burst, resulting in large area of damage.Once the temperature of the castable itself is below 5 â??, the castable will still have no strength even after curing for 24 hours.The construction and maintenance shall be carried out in strict accordance with the 48-hour mold removal mechanism. In dry areas, water and wet maintenance shall be carried out; in cold areas, airtight heating maintenance shall be realized within 48-hour maintenance to ensure the maintenance temperature. In a word, if the above points can be achieved step by step in accordance with the requirements, it will certainly improve the performance of low cement casting.
High alumina low cement castable Corundum castable refractory Corundum refractory castable Refractory castable manufacturer Corundum castable refractory Corundum refractory castable Refractory castable manufacturer Al2o3: 90% Max service temperature c: 1750 Refractory castable: it is our bestseller. We can supply many kinds of refractory castable, such as low cement castable, self flowing castable, high alumina castable, mullite castable, azs castable, fireclay castable, light weight refractory castable, corundum castable refractory etc. The refractory castable is unshaped refractory material that doesn't need firing and features fluidness after adding water. Mixed by grain, fines, and binder in fixed proportion, refractory castable can replace special shaped refractory material. Refractory castable can be used directly without firing, easy to construct, and has a high utilization rate and high cold crushing strength. The refractory castable is primarily used fro furnaces and kilns in metallurgy, petroleum, chemical industry, construction, electric power and building etc. In plastic sheets and then in woven bags, last in wooden pallet
The improvement of the performance of low cement casting material is actually the application of micro powder technology. There is a gap between the stability of low cement castable and that of laboratory castable.Low cement castable easy to occur problems are: 1, poor construction performance, poor liquidity;2. The hardening speed varies greatly, and there is quick setting or non-setting;3, easy to burst in baking;4. Abscission occurs;5. Low strength and poor wear resistance.These are caused by refractory castable products abnormal damage and other quality problems. Low cement refractory castable itself in addition to wear resistance, refractory aggregate, is used with good raw materials fine powder and ultrafine powder, cement and admixture, etc., through adjusting the proportion of each component, improve the high temperature performance of castable, thereby improve the strength of refractory castable. Low cement castable key construction, should pay attention to is: (1) do not arbitrarily increase the water content of refractory castable, (2) mold support set too high, leading to castable water content is too large and vibration compaction;(3) No mold shall be set during lining construction of feeding pipe, and castable material shall be manually daubed;(4) In order to save the mold, the maintenance is less than 48 h to remove the mold, resulting in the casting cracking or internal damage;(5) The material, shape, size, welding quality, quantity, anti-expansion treatment and unreasonable expansion joints of the anchoring parts;Do not follow the operational sequence of dry stirring, wet stirring and feeding, directly mix the dry and wet materials, resulting in the castable is not fully mixed evenly, part of the material is not wetted by water, making the castable has no strength. There are also key water issues, to use tap water, to avoid the introduction of acid and base impurities, gradually add, in order to make the dispersant in the powder to play a full role.Excessive water addition will directly lead to a significant decline in the strength of refractory castable construction, and in the field construction the water addition tends to exceed the degree of artesification.The pouring body itself is easy to appear when the ambient temperature rises rapidly, the baking burst, resulting in large area of damage.Once the temperature of the castable itself is below 5 the castable will still have no strength even after curing for 24 hours.The construction and maintenance shall be carried out in strict accordance with the 48-hour mold removal mechanism. In dry areas, water and wet maintenance shall be carried out; in cold areas, airtight heating maintenance shall be realized within 48-hour maintenance to ensure the maintenance temperature. In a word, if the above points can be achieved step by step in accordance with the requirements, it will certainly improve the performance of low cement casting.
Low cement series refractory castable refers to the calcium aluminate cement added less than 8% of the castable refractory. The CaO content in the castable is less than 2.5%.Its main products are low cement, ultra-low cement and cement-free refractory castable, with high density, low porosity, high strength, low wear, heat shock and erosion resistance and other characteristics, but also has a strong volume stability and construction water consumption Low profile.According to its material varieties, can be divided into aluminum silicate, mullite quality, corundum, magnesium aluminum, spinel, carbon and silicon carbide and other low-cement series of castables. According to its use, can be divided into blast furnace iron trench refractory castable and steel ladle refractory castable. High temperature resistance, erosion resistance, peeling resistance, thermal shock stability Applicable to large cement kiln decomposition furnace, kiln door cover, rising flue, grate cooler, and other high temperature, alkali corrosion serious parts.
We have passed the evaluations of ISO9001:2008 Quality System Certification. And our unshaped refractory already export to many countries. Our unshaped refractory mainly include: 1) High strength castable. 2) Cement kiln refractory castable series 3) Self-flowing castable. 4) Steel fiber strengthened refractory castable. 5) High strength low cement refractory castable. 6) Refractory guniting castable 7) Al2O3-SIC-C Slag resistant refractory castable. 8) High strength and wear-proof alkaline resistant castable 9) Mullite castable, corrundum castable. 10) Light weight insulating castable. 11) Refractory ramming material. 12) Refractory moldable. 13) Refractory ramming material. etc .
Pmlc - 45 Alumina = 45% Setting time = 4 hours Standard 50 kgs hdpe bags with liners
Low Moisture castables are essentially castable refractory requiring lesser amount of water for castings resulting in much denser product with superior mechanical properties as compared to conventional castable refractories. These contain lesser lime content and have much higher strength at metal melting temperatures as compared to conventional castable refractory. Hence these give better performance than normal castable refractories. 25kg/50 kg HDPE Bags with liners inside
Supplier: Refractory bricks, high alumina bricks, acid proof bricks, tiles and castables, all mortars and fire clay, low cement castables, insulating castables, conventional dense refractory bricks, insulation bricks, cold face, hot face insulation bricks, hot face insulation bricks, acid resistant bricks/components, membranes, acid resistant cement, construction chemicals, class 1 ar tiles and bricks 38mm and 75mm, 4457 vitrified ar tiles with 0% water absorption, 20mm & 25m, primer, mastics, pot. silicate cement, coerce cement, furnace based cement, crushed refractory boiler bed material, acid resistant tiles, acid resistant brick fireclay type, acid resistant brick red shale type, bitumen primer, epoxy resin & hardner, furan powder and syrup solution,
Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
