Hardening And Tempering Line

So far forever has already had many sucessful cases for bar hardening and tempering line, such as ã¸20-50 bar hardening and tempering line, ã¸30-60 bar hardening and tempering line, ã¸60-90 bar hardening and tempering line, ã¸45-115 bar hardening and tempering line

Bar hardening and tempering line features

1.Round bar diameter: ã¸10-300mm
2.Length: not limited
3.Power: 100-8000kw
4.Temperaturte control: closed loop temperature control system, which can adjust the temperature automatically.
5.Heating temperature:900-950 degree c.
6.Heating way: magnetic induction heating
7. Process: hardening & tempering

Bar hardening and tempering line advantages

(1) good stability
(2) energy conservation
(3) greens environmental protection
(4) advanced production technology
(5) strict quality control
(6) ex factory load test
(7) perfect sales service system 


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Induction brazing
Induction technology has proven valuable in brazing processes for many reasons. First of all, the fast advance and precise thermal control allow local heating of components without significantly changing the material properties. In addition, it allows brazing of materials such as aluminum, as well as sequential, multi-alloy brazing, and the welding of close joints.



Induction brazing is versatile and suitable for unique production lines. Thanks to our modular design concept, our equipment can be strategically placed for your facility. Induction brazing equipment simplifies the process of fixing parts, thus freeing the operator's hands and extending the life of the equipment.

Induction brazing equipment for a wide range of applications
Induction welding and brazing involves introducing an electromagnetic field into a metal body to heat the joint between components and melt the alloy at a temperature lower than the component's melting temperature. Induction welding and brazing machines form higher quality, gas-tight and watertight joints with less oxidation and cleaning than joints made using flame heating techniques.

The more you can click here.

Induction hardening uses induction heating and rapid cooling (quenching) to increase the hardness and durability of steel. Induction is a non-contact process that produces intense, localized and controlled heat quickly. By induction, only the part to be hardened is heated. Optimal results are achieved by optimizing the heating cycle, frequency, and process parameters such as coil and quench design.

What are the advantages of induction hardening
Induction hardening increases throughput. It is a very fast and repeatable process that can be easily integrated into a production line. It is clean, safe and usually has a small footprint. Workpieces are usually treated individually. This ensures that each individual workpiece is hardened to its own exact specifications. The optimized process parameters for each part can be stored on your server. Induction hardening is very energy efficient because only the part to be hardened is heated.

Induction brazing is a process that uses induction heating to join two or more metals. Induction heating uses an electromagnetic field to provide heat without contact or flame. Induction brazing is more localized, repeatable and easier to automate than traditional torch brazing.

Induction brazing has been around for a long time, but is only now becoming widely available due to advances in induction heating power sources.

The principle of induction brazing is similar to that of a transformer, where the inductor is the primary winding and the heated part acts as a single-turn secondary winding.

Solutions for induction brazing of workpieces using
Copper and copper alloys

Brass

Aluminum

Iron

Steel, stainless steel and all types of carbide

Tungsten

Chromium

Nickel and nickel alloys

Cobalt and precious metals

Dissimilar metal brazing applications

Common applications for induction brazing

New applications for induction brazing are discovered every day, but here is a list of common induction brazing applications.
Back-bending brazing using induction heating equipment.

Brazing copper heat transfer tubes

Brazing copper heat exchanger tubes in refrigeration units and custom trucks

Multi-strand brazed flat copper wire and squirrel cage rotors for motor and transformer manufacturing

Brazed busbars

Brazed brass threaded fittings in various piping systems

Brazed carbide pins for road construction

Carbide blade fabrication

Steel pipe assemblies

Large motor and transformer repair, such as wind turbines, hydro turbines, nuclear transformers, mining equipment and agricultural equipment

Electric and hybrid vehicle manufacturing

Medical device manufacturing

The benefits of induction heating for brazing
Induction brazing offers many advantages over flame brazing or furnace brazing. This short list may cause you to reconsider your current manufacturing process:.

Faster production

More precise brazing

Create superior joints with consistent heat

Easily set up reproducible processes

Improve energy efficiency and reduce utility costs

Improve worker safety

Reduce downtime

Improves equipment reliability

What is induction heating equipment
Induction heating provides a controlled method of localized heating without touching the part (component) being heated. Heat is generated by inducting an alternating magnetic field into a conductive material. Induction heating technology has very low operating costs and often results in significant cost savings compared to other traditional process heating technologies.

Applications
Preheating and maintaining welding temperatures

Hydrogen baking

Post-weld heat treatment (PWHT) up to 1450 F

Shrink fit processes

Various other applications requiring heat

Industries
Oil and Gas

Structural

Power plants

Petrochemical/refineries

Process/Power Pipelines

Pressure Vessels

Shipyards

Mining

This highly efficient technology uses non-contact heating to induce heat electromagnetically rather than using a propane torch or resistance heating. Through induction, the part becomes its own heating element and is heated from within. This makes induction very efficient because there is virtually no heat loss in the process.

The time to reach temperature is much faster than with flame or resistance heating - reducing cycle time. Set-up and tear-down times are fast, and unlike flame or resistance, induction allows continuous heating and fabrication.

Induction heating reduces operating costs because the target temperature is reached much faster, resulting in lower consumable costs and labor expenses. In addition, it eliminates the cost of gas, firefighters and heating subcontractors.

Provides excellent joint temperature uniformity. Induction eliminates the inconsistencies and quality problems associated with flame or resistance heating.

Welders are not exposed to open flames, explosive gases, and the high temperature elements associated with flame and resistance heating. Heat transfer methods create a cooler environment, which reduces operator fatigue and improves working conditions.

Whatever your heating needs are, you can be almost certain that TY Induction has the equipment to meet them. And just in case we don't, we can sit down with you to design your own custom induction heating solution.

Capacity:- 1 T/hr to 5 T/hr.
Fuels:- Electrical, Gas, Diesel, Dual.
Drier, Hardening, Quenching, Tempering Continuous Lines.
Shots, Sizes, Capacities, Materials etc all are PLC programmed.
High Heat temperature Grade, Long life Retorts centrifugally Cast.
Ceramic Fibre lining, seal tight.
Loading/Discharging End Caps.
Recuperator for Heat Recovery.

So far forever has already had many sucessful cases for hardening and tempering furnace, such as 35crmo hardening and tempering furnace, 0crmnsia2 hardening and tempering furnace, 45mnmob hardening and tempering furnace, 45crmo hardening and tempering furnace etc.

Hardening and tempering furnace features

1.Brand: forever
2.Power: 100-8000kw
3.Material: bar, pipe, rod, plate, tube
4.Heating temperature:900-950 degree c.
5.Heating way: magnetic induction heating
6.Process: quenching, tempering

Drill pipe heat treatment line advantages

1.Precise and fast heating for work pieces
2.Repeatability, consistency
3.Constant power or constant voltage control mode
4.Continuously working, 24 hours non-stop
5.Less interference to others equipment in workshop (proved by ce)
6.Gbt inversion technology &lc series circuit design achieve energy saving up to 15%-30% compared with scr technology
7.Easy to operate and maintain
8.Installation can be one very easily according our manual

Why choose us

1. over 153years eperience in induction heating field
2. Heating furnace is safety and reliability, long life 
3. Our heating equipment export to italy,  mexico , turkey,  slovakia,  pakistan, iran, vietnam, india, malaysia, brazil , indonesia, south africa, etc. And winning great popularity
4. one year warranty and life-time technology support
5. fast,  timely delivery & reliable after-sales service
6. spare parts & tools delivered with harvester for daily maintenance
7. Customers & quality first

Slats are subjected to operations like Blanking, Piercing & Shaving, which are carried out on highly Precise Presses. Further links are Hardened & Tempered to avoid linear elongation & to get better strength, followed by shot penning to improve the fatigue strength. Our slat profile are accurately formed for proper overlapping on 600 ton capacity heavy duty hydraulic presses. Slates are easy for interchangeability & replacement. Slate holes are precisely punched to suit chain attachments.

Heat soak furnace, we often call it tempering furnace. It is the necessary equipment for producing tempered glass.

Why tempered glass break?
Tempered glass could have spontaneous breakage without receiving any external force, which is the nature of tempered glass. The reason comes from nickel sulfide inside the glass. Nickel sulfide is ¦á¡«nis in high temperature during the heating section. When cooled rapidly, ¦á¡«nis can not change correspondingly to ¦â¡«nis of low temperature. The morphic transformation will last for ten of years which lead to spontaneous breakage.
What is heat soaking?

Heat soaking is a destructive process in which a pane of tempered glass is subjected to temperatures up to 280¡ã c for several hours over a specific temperature gradient to induce fracture. This test insures that if there is probability of breakage then the infected panes break inside the furnace at the factory itself. Up to 95 % nis infested panes are usually destroyed inside the heat soak chamber at the factory premises and hence reduce the chances of onsite breakages. The machine is characteristic of computer in-process monitoring and controlling, multi curve display, data storage, record check and curve printing. Extended functions like low temperature frit drying and pre-pressing of bending lamination glass. Customized machines are available.