Aluminum And Magnesium Refractory Castable

aluminum and magnesium refractory castable to premium bauxite, fused magnesia, and aluminum magnesium spinel and other high-quality materials, adding a variety of ultra-fine powder, the use of composite binder and scientific particle size gradation , Advanced production process configuration, and its excellent performance. z

Magnesia Bricks Description
Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application.

Magnesia Bricks Features:
It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature.

Magnesia Bricks Application

Basic open-hearth furnace for steelmaking

Electric furnace bottom and wall

Permanent lining of oxygen converter

Non-ferrous metal metallurgy furnace

Hyperthermia tunnel kiln

Lining of rotary cement kiln

Heating furnace bottom and wall

Regenerative chamber of glass furnace

Magnesia Bricks Properties

High Refractoriness

Good alkaline slag erosion resistance

High apparent initial softening temperature

Good thermal conductivity

High thermal expansion

Magnesia Bricks Manufacturing Process

Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.

PRODUCT DATA SHEET ACID RESISTANT BRICK
Material : RED SHALE Type Acid Resistant Brick
Size (mm) 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK)
Specification : ASTM C279, ASTM C410, IS 4860-1982

DESCRIPTION :
We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required.

FEATURES OF ACID RESISTANT BRICK:
Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature

AREA OF APPLICATION:
Chemical Analysis (Average)
Acid and Alkali Storage Tank Farms
Demineralization plants and Water treatment plants
Chimney inside lining, FGD linings
Towers and Columns
Process Vessels and Tanks
Sewerage Treatment Plants and Lines
Industrial Flooring and Bund Areas
Chimney and Flue Gas Linings
Hoppers and Chutes
SiO266.4
Al2 0324
TiO21.1
Fe2 O31.1
K2 O + Na2 O2.5

NOT RECOMMENDED:
HF acid or other fluoride solutions
Heavy thermal shock

Typical Physical Properties of GANESHAS Acid and Chemical Resistant Brick

Characteristic
RED SHALE ACID RESISTANT BRICK
Test Standard
Bulk Density, gm/cc - 2.3 to 2.35
ASTM C-20 -Water Absorption, % - 0.1 to 1.5 IS 4860-1968
Apparent Porosity, % -0.5 to 1.75 S 4860
Acid Solubility (H2SO4), Loss in Mass,% -0.1 to 1.8 ASTM C-279
Modulus of Rupture, PSI -2133 to 3555 ASTM C-67
Compressive Strength, Kg/cm2 - 700-900 IS 4860-1968
Abrasion Resistant , Volume in mm3 -69 to 85 EN 102
Surface Hardness, MOHS Scale - 7

PRODUCT DATA SHEET ACID RESISTANT BRICK
Material : FIRECLAY Type Acid Resistant Brick
Size (mm) : 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK)
Specification : ASTM C279, ASTM C410, IS 4860-1982

DESCRIPTION :

* We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required.

FEATURES OF ACID RESISTANT BRICK:
* Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature

AREA OF APPLICATION:
Chemical Analysis (Average)
Acid and Alkali Storage Tank Farms
Demineralization plants and Water treatment plants
Chimney inside lining, FGD linings
Towers and Columns
Process Vessels and Tanks
Sewerage Treatment Plants and Lines
Industrial Flooring and Bund Areas
Chimney and Flue Gas Linings
Hoppers and Chutes
SiO266.4
Al2 0324
TiO21.1
Fe2 O31.1
K2 O + Na2 O2.5

NOT RECOMMENDED:
HF acid or other fluoride solutions - Heavy thermal shock

Characteristic
Fireclay Type Acid Resistant Brick - Test Standard
Bulk Density, lbs/ft3 - 2.25 to 2.30 ASTM C-20
Water Absorption, % - 0.1 to 1.8 ASTM C-20
Apparent Porosity, % - 4.05 to 4.14 ASTM C-20
Acid Solubility (H2SO4), Loss in Mass,% - 6.1 to 6.8 ASTM C-279
Modulus of Rupture, Mpa - 14.6 ASTM C-67
Compressive Strength, PSI - 15500 to 17250 ASTM C-67
Abrasion Resistant , Volume in mm3 - 71 to 96 EN 102
Surface Hardness, MOHS Scale - 7

Thermal Conductivity, BTU-in/hr-ft-F - 6.94 to 7.12 ASTM C-236
Thermal Expansion Coefficient,in/in/Fx10-6 - 2.6 to 2.8 EN 103

Janta Refractory Group is renowned as the flagship manufacturer and supplier of finest quality Refractory Castables. We have a capacity to manufacture 2000 MT/Month.
We are manufacturing Medium-High Purity Catabels, Low Cement Catables, Insulating Castables, etc.
It is precisely processed by our skilled professionals at our well equipped manufacturing unit using superior quality additives, binders and sophisticated technology. In order to retain its shelf life for long time period, we provide it in qualitative packaging material and at reasonable price.

Our Monolithics / Castable are in huge demands in the national as well as international markets for high efficiency. Known for resistant to high wear&tear, our castable provide long lasting excellent performance.

Refractory castables are produced from refractory aggregates, refractory powders, binders and other additives and can be used after adding appropriate water or other liquid. Refractory Castable isused as lining turning kiln, hot converter lining heat treatment furnace, furnaces of metallurgy industry, chemical industry, construction industry, and circulation part of furnaces.

Technical Data Sheet Of Accoset-50


ALUMINA MORTAR (Test Certificate)
General Properties
A. Max service temperature - 1500 oC
B. Maximum grain size - 0 - 1.5 mm
C. Water required for mixing - 22 - 30%
D. Setting - Airsetting
E. Sintering Temp - 1550 oC

Chemical Properties
A. Al2O3 - 50.00%
B. SiO2 - 31.00%
c. Fe2O3 - 5.00%
D. LOI - 7.00%
Physical Properties
A. Dry Density - kg / m3
B. CCS - 17 kg / cm2 after drying at 110C / 24 hr
C. MOR - 20 kg / cm2 at 110 oC/ 24 hr
18 kg/cm2 at 800 C/ 3 hr

Thermal Properties -
A. Refractoriness ( Orton / C) - 31.5 orton cone/1699 oC
Packaging - 25 - 50 kg bags
Storage Life - 12 months
Delivery State - Dry

Refractory Alumina Products like:
Bricks, Castables and Mortars From 30 Up To 95% Alumina

Refractory Magnesia Products like:
Ramming, Gunning, Spray Mass and Magnesia Carbon Bricks

Silica Ramming Mass
Decoration Bricks

Key Specifications/Special Features
We have supply and apply all refractory products that can resist high temperatures at the kilns of some industries like steel industry , cement industry, Foundries industry, chemical industry, Aluminum industry, ...etc
And we can supply also Mineral Raw and Calcined Materials that can be used as raw materials in some industries like Refractory industry, Sanitaryware industry, white Cement industry, Steel industry, ....etc