Mortar is distinguished between heat-setting property and air-setting property. Heat-setting property displays strength by heating after installation and air-setting property displays excellent strength at the normal temperature. Therefore, it has better select air-setting mortar in case of need special strength at the normal temperature and we are supplying mortar of various type that is suited to installation condition and fire-brick.
Technical Data Sheet Of Accoset-50 ALUMINA MORTAR (Test Certificate) General Properties A. Max service temperature - 1500 oC B. Maximum grain size - 0 - 1.5 mm C. Water required for mixing - 22 - 30% D. Setting - Airsetting E. Sintering Temp - 1550 oC Chemical Properties A. Al2O3 - 50.00% B. SiO2 - 31.00% c. Fe2O3 - 5.00% D. LOI - 7.00% Physical Properties A. Dry Density - kg / m3 B. CCS - 17 kg / cm2 after drying at 110C / 24 hr C. MOR - 20 kg / cm2 at 110 oC/ 24 hr 18 kg/cm2 at 800 C/ 3 hr Thermal Properties - A. Refractoriness ( Orton / C) - 31.5 orton cone/1699 oC Packaging - 25 - 50 kg bags Storage Life - 12 months Delivery State - Dry
Refractory Mortar are heat resistance binding materials which are used in binding Refractory brick lining. Monolithic refractories include refractory castable, refractory mortar, spray mass etc. We offer two types of refractory mortar according to its application including Heat setting mortar : IS-6 Mortar, IS-8 Mortar, 40% To 90% Mortar Air setting Mortar : Set-50 Mortar, Set 50F Mortar
We manufacture refractory mortars which can be used for low temperatures as well as high temperatures up to 1800C. These are characterized by strong bonding properties, are air setting as well as ceramic/heat setting. Kindly send us your requirement to enable us to offer relevant grade. 50 kg HDPE bags with liners
We, Imperial World Trade Frequently Placed In Ordinary Portland Cement Mortar, Sometimes With A Little Extra Cement Or Some Fireclay Added To Make The Mixture Fireclay Mortar. A Refractory Composition Comprising Of Heat Resistant Binding System And Low Grain Size Refractory Furnaces. Mostly Used For Joining Bricks. Two Types Of Settings: Air And Heat Setting Mortar The Mortar Hardens At A Heat Above Room Temperature. The Problem With Using Regular Mortar Is That Portland Cement Can't Take The Heat. Curiously, Cement Retains Its Energy Up To Reasonably High Temperatures But Declines As It Cools Down Through About 600�° F. Ultimately All That Is Left Of The Mortar Is The Sand And Fireclay, With No Cement Binder. The Mortar Has No Strength And Easily Falls Out Of The Joints, Especially If They Are Wide. Refractory Mortar, On The Opposite Side, Is Performed With High-Temperature Cement And Carefully Selected Aggregates That Don't Expand And Tear The Mortar Apart When Heated. The International Residential Code (IRC) And International Building Code (IBC), Which Were Recently Adopted In Approximately All States And Require That Fireboxes, Smoke Chambers, And Flue Liners Be Laid With Refractory Mortar.
Refractory mortar consists of refractory powder, binder and admixture. Almost all of the refractory materials can be made for the preparation of refractory mud used in the powder. The refractory clinker powder and the amount of plastic clay as binder and plasticizer made of ordinary refractory mortar, the room temperature strength is low, high temperature molding ceramic combination has a higher strength. With hydraulic, gas or hard thermal setting bonding material as a binding agent, said binding of refractory clay, which produce less than the formation of a certain chemical reaction prior to bonding temperature hardening. The particle size of the refractory mortar varies according to the requirements, and its limit size is generally less than 1mm, some less than 0.5mm or more. Selection of refractory mortar material, should be considered with the masonry refractory products consistent with the material. In addition to the fire-resistant mud in addition to the material, you can also use the coating method or spray method for the protective coating of the lining.
Refractory mortar is a specially engineered mixture of sand, calcium aluminate,cement,and fire clay.It is used to lay fire brick in places that are exposed to extremely high temperature. Refractory mortar produced from fine grained refractory aggregate, refractory powder, binder and other additives and used for building and bonding the refractory bricks, and also repairing of furnace lining, which is mainly used in glass furnaces, hot blast furnaces, coke ovens, soaking furnaces, heat exchange, boilers and other industrial kilns. Characteristics of Mortar: High temperature strength High thermal stability Good resistance to slag erosion Good anti-stripping performance Long service life.
Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
PRODUCT DATA SHEET ACID RESISTANT BRICK Material : RED SHALE Type Acid Resistant Brick Size (mm) 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK) Specification : ASTM C279, ASTM C410, IS 4860-1982 DESCRIPTION : We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required. FEATURES OF ACID RESISTANT BRICK: Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature AREA OF APPLICATION: Chemical Analysis (Average) Acid and Alkali Storage Tank Farms Demineralization plants and Water treatment plants Chimney inside lining, FGD linings Towers and Columns Process Vessels and Tanks Sewerage Treatment Plants and Lines Industrial Flooring and Bund Areas Chimney and Flue Gas Linings Hoppers and Chutes SiO266.4 Al2 0324 TiO21.1 Fe2 O31.1 K2 O + Na2 O2.5 NOT RECOMMENDED: HF acid or other fluoride solutions Heavy thermal shock Typical Physical Properties of GANESHAS Acid and Chemical Resistant Brick Characteristic RED SHALE ACID RESISTANT BRICK Test Standard Bulk Density, gm/cc - 2.3 to 2.35 ASTM C-20 -Water Absorption, % - 0.1 to 1.5 IS 4860-1968 Apparent Porosity, % -0.5 to 1.75 S 4860 Acid Solubility (H2SO4), Loss in Mass,% -0.1 to 1.8 ASTM C-279 Modulus of Rupture, PSI -2133 to 3555 ASTM C-67 Compressive Strength, Kg/cm2 - 700-900 IS 4860-1968 Abrasion Resistant , Volume in mm3 -69 to 85 EN 102 Surface Hardness, MOHS Scale - 7
PRODUCT DATA SHEET ACID RESISTANT BRICK Material : FIRECLAY Type Acid Resistant Brick Size (mm) : 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK) Specification : ASTM C279, ASTM C410, IS 4860-1982 DESCRIPTION : * We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required. FEATURES OF ACID RESISTANT BRICK: * Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature AREA OF APPLICATION: Chemical Analysis (Average) Acid and Alkali Storage Tank Farms Demineralization plants and Water treatment plants Chimney inside lining, FGD linings Towers and Columns Process Vessels and Tanks Sewerage Treatment Plants and Lines Industrial Flooring and Bund Areas Chimney and Flue Gas Linings Hoppers and Chutes SiO266.4 Al2 0324 TiO21.1 Fe2 O31.1 K2 O + Na2 O2.5 NOT RECOMMENDED: HF acid or other fluoride solutions - Heavy thermal shock Characteristic Fireclay Type Acid Resistant Brick - Test Standard Bulk Density, lbs/ft3 - 2.25 to 2.30 ASTM C-20 Water Absorption, % - 0.1 to 1.8 ASTM C-20 Apparent Porosity, % - 4.05 to 4.14 ASTM C-20 Acid Solubility (H2SO4), Loss in Mass,% - 6.1 to 6.8 ASTM C-279 Modulus of Rupture, Mpa - 14.6 ASTM C-67 Compressive Strength, PSI - 15500 to 17250 ASTM C-67 Abrasion Resistant , Volume in mm3 - 71 to 96 EN 102 Surface Hardness, MOHS Scale - 7 Thermal Conductivity, BTU-in/hr-ft-F - 6.94 to 7.12 ASTM C-236 Thermal Expansion Coefficient,in/in/Fx10-6 - 2.6 to 2.8 EN 103
