PDC cutters
About PDC (Polycrystalline Diamond Compact) Cutter
PDC (Polycrystalline Diamond Compact) Cutter is kind of superhard material that compact polycrystalline diamond with tungsten carbide substrate at ultra-high temperature and pressure.
How PDC Cutters are made
PDC Cutters are made from tungsten carbide substrate and synthetic diamond grit. It is made using a combination of high temperature and high pressure with catalyst of cobalt alloy to help bond diamond and carbide during the sintering process. During the cooling process, the tungsten carbide shrinks at a rate of 2.5 times faster than the diamond, which combines Diamond and Tungsten Carbide together and thereafter forms a PDC Cutter.
Characteristics and Applications
Since PDC Cutters consist of diamond grit and tungsten carbide substrate, it combines advantages of both diamond and tungsten carbide and featured high abrasion resistant, high impact resistant and high thermal stable.
Now PDC Cutters are widely applied to oilfield drilling, gas and geological exploration, coal mining and many other drilling and milling applications, tooling as PDC Drill Bits, such as Steel PDC Drill Bits & Matrix PDC Drill Bits for oil drilling and Tri-cone PDC Drill Bits for coal mining.
Reetec offers three categories of PDC cutters:
High Impact Toughness PDC- Premium PDC cutters with excellent impact resistance and high abrasion resistance. These cutters are designed for tough, uneven drilling conditions, combining superior resistance to chipping and cracking with the abrasion resistance necessary to ensure a long cutter life.
High Abrasion Resistance PDC- Premium PDC cutters with excellent abrasion resistance and high impact resistance. These cutters are designed for drilling conditions, where high wear and cutter rounding are common.
General Purpose PDC- High-value, mid-range performance, general purpose PDC cutters with high impact resistance. These cutters are used in a wide variety of applications, including:
-Oil and gas PDC bits as face, gauge, and backup cutters
-PDC bits for geothermal drilling
-PDC bits for water well drilling
-PDC bits for directional drilling
-Reaming tools
-Core bits
-Bearing elements
Steel Body PDC Use high-quality steel to make the base material of PDC bit, the surface of the blade weld high-performance wear-resistant materials, the use of computer software for the overall design of three-dimensional PDC BIT, double asymmetric teeth straight blade, medium parabolic crown, long Gage shape structure. Cutting structure using force balance design, unique PDC cutter layout and positioning of the PDC bit to keep a sharp cutting edge in drilling, effectively improve the offensive PDC BIT and drilling speed. The application of fluid dynamics analysis and numerical simulation of hydraulic flow field analysis technology to design, help to improve chip speed drill and anti-balling capacity. Suitable for high compressive strength, with abrasive medium hard to hard formations, such as shale, limestone, anhydrite, sandstone and so on.
Api 17 1/2” s324 pdc diamond bit/pdc cutter bit/pdc blades bit for oil drilling 1-product specification: Number of blade: 6 Primary cutter type: pdc Primary cutter size(mm): 16 Nozzle qty/type: 7nd Junk slot(in^2): 29.8 Gauge length: 3” Connection size/type: 7 5/8” api reg Formation Sticky, soft, medium hard, hard formation Body type: steel Operating parameters Rotary speed (rpm): 60-260 Weight on bit (kn): 30-180 Flow rate ((lps): 28-70 Applications and features Applications: application formation: hard formation Features: it is a matrix body pdc bit with 8 curved blades and middle parabolic profile . Force-balance design and low-frictiongauge improve anti-whirl ability. Cfd technology is applied in optimizing hydraulic efficiency , enhance the anti-ball in ability.
Api 8 1/2” s323 pdc diamond bit/pdc cutter bit/pdc blades bit for oil drilling 1-product specification: Number of blade: 5 Primary cutter type: pdc Primary cutter size(mm): 19 Nozzle qty/type: 3nd Junk slot(in^2): 29.8 Gauge length: 2” Connection size/type: 4 1/2” api reg Formation Sticky, soft, medium hard, hard formation Body type: steel Operating parameters Rotary speed (rpm): 60-260 Weight on bit (kn): 30-180 Flow rate ((lps): 28-70 Applications and features Applications: application formation: hard formation Features: it is a matrix body pdc bit with 8 curved blades and middle parabolic profile . Force-balance design and low-frictiongauge improve anti-whirl ability. Cfd technology is applied in optimizing hydraulic efficiency , enhance the anti-ball in ability.
Description: which is a matrix body PDC bit four to eight curved blades using arc-type ang short parabolic shape design, the rational allocation of different functions small size cutters,so that the PDC bit have a strong impact resistant, hyfrualic balance design, with each balde cuttting the amount of displacement is proportational to the volume of cutttings transports to match the PDC bit cutting transports capacity optimization. while using a dynamic flow simulation technlogy to optimize the hydraulic design of the PDC bit, so bottom hole flow field optimization, enhanced PDC bit cleaning, coolling capacity,more optimum bottom hle flow pattern and anti- balling. Medium hard to hard formations with high compressive strength and abrasive, such as shale, limestone, anhydrite, sandstone and so on The main structure features: Tungsten carbide matrix PDC possesses high wear resistance and impact resistance. Parabolic crown profile and maximizes junk slot area can clean bit better, and prolong the bit working life. Applying hydraulics balance design, 5 renewal nozzles and reasonable nozzles locating angle can gain ideal fluid field in well bottom, fully clean and cool cutter, and prolong the cutter working life. Non-symmetry blade arrangement enhances drilling well balance. Optimization for cutter shape, slant angle, cutter numbers prolong the cutter working life in combination with high quality PDC cutter, and improve ROP and drilling efficiency. It can be used on rotary or down hole motor. High HIS is recommended. Product Advantages: 1. PDC cutters for high speed drilling; 2. All cutters are premium grade for extended bit life and durability; 3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl; 4. Large junk slots and flushing ports; 5. Advanced geometric design for faster penetration; 6. Gauge pads have tungsten carbide inserts for maximum wear resistance;
LAIZHOU YUANYE is professional in designing, producing and exporting the PDC bit, PDC reamer,Hole Opener and the other customized drill tools. We can supply you with high quality and low price products. Also including PDC Cutter(1308ã??1313ã??1613ã??1616ã??1913ã??1916),Bit Crown,Drill Bit Body,connection(2-7/8"ã??3-1/2"ã??4-1/2"ã??6-5/8"ã??7-5/8"),Nozzle..... We are glad to offer OEM service and customized services for you if you have any special requirements. We have a long - term cooperation with CNPC, CNOOC and Sinopec. And also ISO and API certified.So both services and the quality are in top. If you have any questions,Contact me freely!
Description: PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum. Details The specifications of PDC cutter for oil drilling bits(PDC Rock Cutter for Oil Well Drilling Bits) 1.PDC - F (flat cutter ):The flat surface combines small specification size to be applicable to PCD auger to protect through area, with other drill not into the use, such as measure tool etc. 2.PDC-C (claw cutter):The teeth of a saw type combines. The increment concludes to match of the strength reduced interface in response to the dint. The usage takes directive. The medium etc. anti- impact uses thicker diamond grain, the increment drills into the efficiency. Diamond layer 1.2 2.0 MM can be provided as choice. Apply softer geologic strata. 3.PDC-Sstreng the ned daw: The wreath form combines central part to take several teeth of a saw type to have directive but not easy confirmation to have stronger anti- sex to pound at function to bear to whet sex senior high school etc. the diamond grain apply medium soft bear to whet geologic strata, diamond layer 1.5 2.5 MM can be provided as choice. 4.PDC-G (great strengthened claw)Three layers of complicated structure, biggest of reduce internal help dint, take to drill into the direction, high anti- impact, be applicable to more complicated geologic strata, medium thick diamond grain, have good of comprehensive function, diamond layer 2.0 3.0 MM can be provided as possible. 5.PDC-C S C-R Can choose a variety to combine a way, empress the department present a semicircle type, being applicable to just body auger. Applications of PDC cutter: Petroleum Oil field PDC bits The diamond drill bit is used in nearly all applications including geothermal energy drilling, mining, water well and natural gas drilling, and oil well drilling. Total depths range from 100' to 20,000'. PDC cutters are widely used for petroleum and oil field PDC bit, geological PDC exploration bits, gas exploration bits, PDC coal mining drill bits. PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Supplier: PDC drill bit cutters
Buyer: PDC round cutters
PDC BITS For Drilling Polycrystalline diamond materials, for use in polycrystalline diamond compact (PDC) bits, are one of the most important material advances for oil drilling tools in recent years. Fixed-head bits rotate as one piece and contain no separately moving parts. When fixed-head bits use PDC cutters, they are commonly called PDC bits. Since their first production in 1976, the popularity of bits using PDC cutters has grown steadily, and they are nearly as common as roller-cone bits in many drilling applications. PDC BITS:- Available Ranges: RANGE: 6" â?? 12"
Model no:iadc m233 Place of origin:hebei, china (mainland) Body type:matrix Certificate:api Cutter size:13mm Blade count:5 Rotary speed:suitable for rotary & pdm Weight-on-bit:15 to 70 kn / 1.5 to 7.0 tonnes / 3, 300 to 16, 000 lbf Flow rate:10 to 30 l/s Applying formation:medium soft to medium hard Product specification Body type Steel Blade count 5 Face cutters 13mm Gauge cutters 13mm Nozzle no. & type 5 p Api connection (in) 3 1/2 reg Junk slot area(sq in) 5.154 Gauge length 2 in Gauge protection Optional available Operating parameters Rotary speed Suitable for rotary & pdm Weight-on-bit 15 to 70 kn 1.5