Fused Cast AZS BRICKSÂ are the most widely used materials both in glass contact and superstructure of glass melting furnaces. They can be classified by their zirconia content, which basically defines their corrosion resistance.
Fused Cast AZS are the most widely used materials in glass melting furnaces, frit kilns and occasionally some foundry plants(skid rails of reheating furnace). They can be classified by their zirconia content, which basically defines their corrosion resistance, into 3 families: AZS 33, AZS36 &AZS 41 z
AZS brick use high purity zircon, alumina and silica as its raw material. Our fused AZS blocks mainly inclue model AZS-33#, AZS-36#, and AZS-41#. the different models applicated in different parts of furnaces. AZS brick 33#, a normal refractory material, with the features of very good melting glass resisting, which seldom produces stone or other faults, and has little possibility to produce bubbles, widely used in glass Industrial furnace. AZS brick 36# has more free baddeleyite crystals in chain structure and less vitreous phase, which further improves the corrosion resistibility and reduces the potential defects in glass, so it is recommended to be used in sections where glass flow is faster and temperature is higher, such as melter sidewall, paving, doghouse, etc. AZS brick 41# has the most free baddeleyite crystals among the fused cast AZS families, which are evenly distgributed within the block. Its corrosion resistibility is the best and thus it is usually recommended to be used in the most demanding positions to balance the furnace life.
AZS brick use high purity zircon, alumina and silica as its raw material. Our fused AZS blocks mainly inclue model AZS-33#, AZS-36#, and AZS-41#. the different models applicated in different parts of furnaces. AZS brick 33#, a normal refractory material, with the features of very good melting glass resisting, which seldom produces stone or other faults, and has little possibility to produce bubbles, widely used in glass Industrial furnace. AZS brick 36# has more free baddeleyite crystals in chain structure and less vitreous phase, which further improves the corrosion resistibility and reduces the potential defects in glass, so it is recommended to be used in sections where glass flow is faster and temperature is higher, such as melter sidewall, paving, doghouse, etc. AZS brick 41# has the most free baddeleyite crystals among the fused cast AZS families, which are evenly distgributed within the block. Its corrosion resistibility is the best and thus it is usually recommended to be used in the most demanding positions to balance the furnace life.
The glass is mainly made of silica sand and soda ash as raw materials which are melted at a high temperature. Glass melting furnaces are thermal equipment for melting glass and are usually constructed of refractory materials. Glass melting furnaces can be divided into two categories: pool kiln and crucible kiln. The pool kiln is the most commonly used kiln type in the glass industry. It is made of refractory materials, and has a flame pool kiln and an electric kiln. Casting zirconium corundum bricks are commonly known as white iron bricks. It is the most important refractory material to ensure the normal operation of the glass melting furnace. At present, the melting rate of the glass melting furnace at home and abroad is increased, the kiln age is extended, and the fuel consumption is reduced mainly due to the use of the refractory material. The use of fused zirconium corundum brick in the glass melting furnace is to build the upper pool wall, small furnace flat raft, small furnace raft, stone raft and chest wall. Fused cast blocks usually named zircon corundum brick also name AZS bricks( alumina zircon silica ),according to the ZrO2 content difference ,can be named AZS 5.5 ,AZS 12 .AZS 33, AZS 36, AZS 41 and so on. Beside because this type bricks are produced by special electric furnace by model, we also called this products Fused cast AZS bricks. Also according to the brick if have shrinkage cavities, we call them PT, QX, ZWS, WS. These bricks are widely used for iron & steel furnace and glass furnace, also chemical industrial furnace, especial in the glass furnace, you will find it usually.
Fused cast azs block has strong glass corrosion resistance and high thermal shack stability. The products are adopting superior material, with process by special arc furnace forming it. This fuse cast technology got nearly no suffers from electrode pollution. Application Can be used at parts where chemical erosion is serious and temperature changes frequently, such as fire spurting mouth and regenerator joints, end port of furnace etc Wooden pallets
Silica bricks are the main species of silica-based refractories, where the mass fraction of SiO2 is not less than 93%. Silica brick is a typical acid refractory bricks, the acid slag has a good resistance to Al2O3, FeO, Fe2O3 and other oxides also has good resistance, but the resistance to alkaline slag is poor, easy to CaO, K2O, Na2O and other oxides and damage. Features: 1.Good acid and erosion resistance, powerful anti high-temperature strength. 2.Soften melting temperature is 1620~1670 °C. 3.Low thermal shock resistance. 4.Natural silica as raw material, plus regular mineralizer. 5.Ensure good bonding and structural strength of furnace. 6.Good heat resistance and long service life. Application: 1.Glass melting furnace, ceramic frit kiln, sodium silicate furnace, soaking furnace, ceramic kiln, etc 2.Coke oven's coking chamber, combustion chamber walls, steel open-hearth's regenerator and sediment chamber, etc. 3.Load-bearing parts of high temperature hot air furnace and acid open-hearth furnace roof, etc. Items Fire Proof Thermal Insulating SiC+SiO2,% 30 - Al2O3,% 65 50 Bulk Density,g/cm3 2.65 - Apparent Porosity,% 19 25 Cold Compressive Strength,Mpa 90 40 Refractoriness UnderLoad, ºC 1650 1680 ThermalShock Resistance,cycles(1100 ºC,water cooling) 20 20 Thermal Conductivity,w/m.k(350 ºC) 2.5 1.4
Corundum mullite poly light brick is a new type of energy efficient refractory material, can directly contact the flame, with high temperature, high thermal shock stability, high strength, small thermal conductivity and other characteristics. Widely used in ceramic roller kiln, shuttle kiln, cracking furnace, hot stove and a variety of electric furnace lining, door bricks, kiln tiles and so on. Characteristics 1.Low thermal conductivity, with a good thermal insulation effect 2.Low hot melt, due to low thermal conductivity, mullite series of light insulation brick accumulated little heat, in the intermittent operation of energy-saving effect is obvious 3.High purity,high refractoriness,and the high alumina content make it maintain good performance in a reducing atmosphere. 4.High thermal compressive strength 5. Extend the life of the lining 6.Could make in special shape to reduce the application amount of bricks. Al2O3 62 62 KO2+NaO20.10.08 Fe2O30.50.5 Bulk Density g/cm3 0.9 1.0 Cold Compressive Strength mpa 4.5 5.5 Refractoriness Under Load 1#1500 1500 Reheating liner change 15002h,0.1Mpa -1.5 -1 Refractorinessb 1700 1750
High Alumina Brick, RefractoryHigh Alumina Brick, High Alumina Fire Brick for Blast Furnace Low creep high alumina brick for blast furnace is made of corundum, mullite "sillimanite, andalusite and kyanite" and high quality bauxite clinker as raw material by shaping at high pressure and sintering at high temperature. Characteristic: 1.The content of AL2O3 is 48%. 2.High refractoriness. The temperature is up to 1750~1790�ºC, it belongs to High-duty Refractory. 3.High refractoriness under load. The URL is higher than fireclay brick as the high content of Al2O3, however, it is lower than silica brick because of mullite crystal does not form reticular tissue. 4.Excellent slag resistance. High alumina brick is a kind of neutral refractory material so it enjoys excellent resistance to acid slag and alkali slag corrosion. Application: The main markets for low creep high alumina brick are building lining of hot-blast stove, blast furnace, coke oven, rotary kilns of cement and so on. High Alumina Brickis made fromhigh grade bauxite,it has the advantage of high refractoriness under load,long service time,good thermalinsulation performance andso on
Different kinds of industrial furnace.Such as:Hood furnace, heating furnace, cracking furnace, heat treatment furnace, shuttle kiln, tunnel kiln, roller kiln, enamel kiln, ceramic kiln ceiling and wall and insulation lining materials. Item Index Al2O3 75 85 SiO2 22 12 CCS Mpa 90 100 MOR Mpa 16 16 RUL 1500 1550 Thermal shock resistant 900 (times) 20 30 CC 6 5 HR W/m.k (
Copper Smelting furnace use High Alumina Corundum Fire Brick have stable quality and excellent durability.Copper Smelting furnace use High Alumina Corundum Fire Brick are made mainly of calcined alumina, mullite, corundum of high purity.Copper Smelting furnace use High Alumina Corundum Fire Brick have low porosity, excellent hot strength and creep resistance, and good volume stability at high temperature, Copper Smelting furnace use High Alumina Corundum Fire Brick have been developed to meet the most demanding specifications for various industrial applications. Brand Properties HT-98 HT-95 HT-90 HT-85 Chemical Composition (%) Al2O3% 98.5 95 90 85 SiO2% 0.3 3.0 9.0 13 Fe2O3% 0.2 0.2 0.5 0.5 Apparent Porosity (%) 18 18 18 20 Bulk Density (g/cm3) 3.1 2.95 2.9 2.75 Cold Crushing Strength (MPa) 90 80 80 70 Refractoriness Under Load (�ºC) 1700 1650 1650 1700 Permanent Linear Change (%) 0.1 0.2 0.2 0.3 Main Applications Carbon reactor furnace Pertrochemical furnace Industry ceramic kiln Refractory tunnel kiln Various high-temp Furnace Copper Smelting furnace use High Alumina Corundum Fire Brick 1.High refractoriness, 2.High-temperature endurable. 3.Good corrosion resistance. 4.Good spalling resistance and wear resistance. 5.Good thermal shock resistance. 6.High mechanical strength. 7.High-temperature creep rate is low. 8.Good volume stability at high temperature.
