Vacuum Quenching Furnace Introduction:
ShinTek Vacuum Quenching Furnace includes vacuum oil quenching furnace and vacuum gas quenching furnace, which can be used for quenching varieties of materials, such as High Speed Steel, Die Steel, Alloy Steel, Aluminum and Aluminum alloy die, Ti alloy, Precision alloy, Stainless Steel, High temperature alloy, refractory metal, hard metal etc…
Vacuum Quenching Furnace Specifications:
Model STVF-Q-40 STVF-Q-65 STVF-Q-85 STVF-Q-120 STVF-Q-160 STVF-Q-240 STVF-Q-500
Working zone size 450*300*300 600*400*400 750*500*500 900*600*600 1100*700*700 1200*800*800 3500*800*600
Load (KG) 60 150 250 500 800 1000 2500
Power 40KW 65KW 85KW 120KW 160KW 240KW 500KW
Max. temperature 1350?
Temperature uniformity +/-5? (can achieve +/-3?for some specific project.)
Ultimate vacuum level (Cold) 8*10-4 Pa
Leakage rate =0.67 Pa/h
Remark: The Vacuum Quenching Furnace can be customized for your specific project.
1. Several hotzone design for choose: Horizontal, Vertical;
2. Single chamber, Twin chamber, Three chamber;
Vacuum Quenching Furnace features:
(1) Vacuum Quenching Furnace – Patented hotzone design enable a high energy efficiency;
(2) Vacuum Quenching Furnace – High vacuum level, enable it can be used for a wide of industries;
(3) Vacuum Quenching Furnace – Several kinds of heating elements for choose, customized for your specific projects: Graphite, SS, Ni-Cr, Mo, MoLa, TZM, Tungsten…
(4) Vacuum Quenching Furnace – Reasonable hotzone design enable a high temperature uniformity;
(5) Vacuum Quenching Furnace – Friendly control system.
The main difference between Oil Quenching and Gas Quenching:
1. Oil quenching – Total investment is lower;
2. Gas quenching – Small deformation on the parts after treatment; Do not need clean after treatment.
Vertical bottom loading gas quenching furnace is used for vertical gas quenching of materials of tool steel, die steel, high speed steel, super high strength steel, etc. It is specially applied for vacuum gas quenching of large size easy deforming products like long rod type parts, axle parts, plate type parts, etc. The components feature little deformation and good effect.
It is used for the solution treatment of titanium alloy in aerospace industry, such as TC4, TC16, TC18, TC21, beryllium bronze in aircraft instrument elastic elements; precision alloy in aircraft sensor like Ni-based and Co-based high elastic alloy 3J1, 3J21, Ni-based constant elastic alloy 3J53, stainless steel in the field of nuclear energy like17-4PH, 410.
Description The vacuum oil quenching furnace is suitable for vacuum oil quenching of materials like alloy steel, bearing steel, spring steel, die steel, high-speed steel, etc. Horizontal twin chamber oil quenching furnace can also applied to aging and gas cooling process for the above materials. Technical Features 1. Excellent temperature uniformity realized by octagon-shaped furnace hearth. 2. The heating elements adopt unique non-ceramic supporting technology. It can be used for five years without any insulation problem. 3. The inner trolley is overlap type stretchable structure with frequency converting function. It has a stable transportation speed with "full-fast-slow steps, which makes the transportation time very short. 4. Build-in heat exchanger and forced gas cooling type contribute to the uniformed and high-low-rating jet gas, which eventually makes the cooling speed very fast. 5. Auto load cart, remote control, loading and unloading need only one operator. 6. High volume oil tank and hot oil cooling by external circulation and heat exchanger, achieving has a better cooling effect. 7. Two cooling types -- oil stirring and oil injection cooling, are used for various kinds of products, which makes the product have less deformation. 8. The horizontal twin chamber heat treatment furnace features larger load capacity and higher efficiency comparing with other same specification products. Optional Configuration of Vacuum Oil Quenching Furnace 1. Furnace door: On-line/off-line, vertical up and down, rotating 2. Insulation gate in the middle: Mechanically-driven/pneumatically-driven 3. Quenching oil flow type: Paddle stirring/nozzle jetting/both of the two types 4. Furnace hearth: Graphite heating elements and graphite felt heat insulation/Nichrome heating elements and stainless steel heat insulation/Molybdenum heating elements and metal heat insulation ã?? 5. Gas cooling type: build-in heat exchanger/external heat exchanger/none 6. Vacuum pump and gauge: Foreign brand/high-quality Chinese brand 7. Vacuum degree: High vacuum/medium vacuum 8. PLC: OMRON/Siemens/Mitsubishi 9. Temperature controller: SHIMADEN/EUROTHERM/Honeywell 10. Thermocouple: S type, K type, N type 11. Recorder: Paperless recorder/paper recorder 12. HMI: Simulation screen/Touch screen 13. Electric components: High-quality domestic brand/Schneider/Siemens
Om structure; overall layout is reasonable and artistic. Packaging & shipping 1.Outer package:standard wooden cases 2.Inner package:strenth films & styrofoam Faq 1. How can i know your factory can produce equipment i need? Re: contact us and let us know your requirements of equipment. Then we will send these requirements to our technical department. So we will know whether our factory can offer you equipment or not. 2. Do your company customize equipment for customer? Re: yes, we can customize equipment according to customers' requirements 3. Are your company factory or trade company? Re: we are factory in hunan province, china.Welcome to visit our factory! Company information Our location, factory, clients, certifications Sps10 Sps5 Sps6 Sps7 Sps8 Sps9 Easyfashion industry Add:no.399, tongzipo rd, changsha, hunan , chn. Tel:+86-731-82247692/82247592 Fax:+86-731-82247592 Qq:1293610098 (mr.Tim tan) Website:www.Efmpt.Com / www.Easyfashion.En.Alibaba.Com Model Thvyq50 Thvyq100 Thvyq200 Thvyq300 Thvyq400 Rated loading(kg) 50 100 200 300 400 Maximum temperature(¡ãc) 1350 Temperature uniformity(¡ãc) ¡¨¹¡¨¤5 Rated power(kw) 50 90 120 150 180 Rated power voltage(v) 380 Rated heating voltage(v) Confirmed according to design, with transformer Ultimate vacuum (pa) ¡¨¹6.67(empty furnace) Vacuum pressure increasing rate(pa/24h) ¡¨¹50 Working zone(mm) (width¡¨¢ height¡¨¢ length) 300¡¨¢300¡¨¢400 300¡¨¢300¡¨¢500 450¡¨¢400¡¨¢670 450¡¨¢400¡¨¢850 600¡¨¢600¡¨¢1000 Temperature control system Japan shimaden programmable adjuster Vacuum system Rotary vane vacuum pump+ roots vacuum pump
Vacuum Furnace Introduction: ShinTek can produce varieties of Vacuum Furnaces, including Vacuum heat treatment Furnace, Vacuum Brazing Furnace, Vacuum Sintering Furnace, Vacuum Induction Melting Furnace and so on… Vacuum Heat Treatment Furnace: Vacuum Quenching Furnace, Vacuum Annealing Furnace, Vacuum Tempering Furnace, Vacuum Carburizing Furnace, etc... Vacuum Brazing Furnace: Vacuum Aluminum Brazing Furnace, Vacuum High Temperature Brazing Furnace, Vacuum Diffusion Brazing Furnace, etc... Vacuum Sintering Furnace: Vacuum Powder Metallurgy Sintering Furnace, Vacuum MIM Sintering Furnace, Vacuum Hot Pressing Furnace... The Vacuum Furnace can be used for a wide of industries, including High Speed Steel, Die Steel, Alloy Steel, Aluminum and Aluminum alloy, Ti alloy, Beryllium Bronze, Precision alloy, Stainless Steel, High temperature alloy, refractory metal, hard metal, magnetic material, nonferrous metal, etc… Vacuum Furnace Specifications: Model STVF-Q-40 STVF-Q-65 STVF-Q-85 STVF-Q-120 STVF-Q-160 STVF-Q-240 STVF-Q-500 Working zone size 450*300*300 600*400*400 750*500*500 900*600*600 1100*700*700 1200*800*800 3500*800*600 Load (KG) 60 150 250 500 800 1000 2500 Power 40KW 65KW 85KW 120KW 160KW 240KW 500KW Max. temperature 1350? Temperature uniformity +/-5? (can achieve +/-3?for some specific project.) Ultimate vacuum level (Cold) 8*10-4 Pa Leakage rate =0.67 Pa/h Vacuum Furnace features: (1) Vacuum Furnace – Patented hotzone design enable a high energy efficiency; (2) Vacuum Furnace – High vacuum level, enable it can be used for a wide of industries; (3) Vacuum Furnace – Several kinds of heating elements for choose, customized for your specific projects: Graphite, SS, Ni-Cr, Mo, MoLa, TZM, Tungsten… (4) Vacuum Furnace – Reasonable hotzone design enable a high temperature uniformity; (5) Vacuum Furnace – Friendly control system.
Vacuum Heat treatment Furnace Introduction: ShinTek can produce varieties of vacuum heat treatment furnace, including Vacuum Quenching Furnace, Vacuum Annealing Furnace, Vacuum Tempering Furnace, Vacuum Carburizing Furnace etc…which can be used for heat-treating varieties of materials, such as High Speed Steel, Die Steel, Alloy Steel, Aluminum and Aluminum alloy die, Ti alloy, Precision alloy, Stainless Steel, High temperature alloy, refractory metal, hard metal etc… Vacuum Heat Treatment Furnace Specifications: Model STVF-Q-40 STVF-Q-65 STVF-Q-85 STVF-Q-120 STVF-Q-160 STVF-Q-240 STVF-Q-500 Working zone size 450*300*300 600*400*400 750*500*500 900*600*600 1100*700*700 1200*800*800 3500*800*600 Load (KG) 60 150 250 500 800 1000 2500 Power 40KW 65KW 85KW 120KW 160KW 240KW 500KW Max. temperature 1350? Temperature uniformity +/-5? (can achieve +/-3?for some specific project.) Ultimate vacuum level (Cold) 8*10-4 Pa Leakage rate =0.67 Pa/h Remark: The Vacuum Heat treatment Furnace can be customized for your specific project. Several hotzone design for choose: Horizontal, Vertical; Vacuum Heat Treatment Furnace features: (1) Vacuum Heat Treatment Furnace – Patented hotzone design enable a high energy efficiency; (2) Vacuum Heat Treatment Furnace – High vacuum level, enable it can be used for a wide of industries; (3) Vacuum Heat Treatment Furnace – Several kinds of heating elements for choose, customized for your specific projects: Graphite, SS, Ni-Cr, Mo, MoLa, TZM, Tungsten… (4) Vacuum Heat Treatment Furnace – Reasonable hotzone design enable a high temperature uniformity; (5) Vacuum Heat Treatment Furnace – Friendly control system.
1. Loading capacity - 400 kg to 1200 kg gross 2. Heating - electric heater type/ gas type 3. Quenching - oil quenching or molten salt 4. Atmosphere - nitrogen methanol, endo gas As per the equipment
SHS type black annealing equipment specializes in heating steel pipe to black annealing treatment temperature, and then cooling it to indoor temperature by water. Advanced inductor heating power is new type DSP+IGBT structure energy-efficient production. It is IGBT inversion and employ DSP do full digital accurate control, full air cooling structure (inductor water cooling) reduces system loss. It has set with self-protection and self-diagnostic function. It can save about 15% energy than congeneric product. Material applied: 300series austenite, 400 series ferrite, dual-phase steel (Note: According to pipe diameter,thickness and production speed to match power. Moreover, the steel pipes need to be pickled after annealing.)
So far forever has already had many sucessful cases for induction quenching furnace, such as round bar induction quenching furnace, seamless pipe induction quenching furnace, shaft induction quenching furnace, sucker rod induction quenching furnace etc. Induction quencing furnace features 1.Igbt induction heating power supply 2.Available for surface and through quenching. 3.Used for quenchign for solid bars, pipe and plate. 4.Heating power: 100-5000kw 5.Energy saving type Induction quenching furnace advantages 1.Available for wide range of part size with one machine.Only need to change induction heating coil to meet heating requirement of different parts. 2.Automtaic loading & unloading, saving much labor and time. 3.The system can save, print, inquiry all the production parameters. 4.Simple operation without special skills for the operators. Our technican will set the production parameters for the user and mark no..The operator only need to start the recipe and the whole sysetm will work as setting parameters, which can make sure the quality consistency.