Rectifier transformer is a transformer which used as the source of rectifier equipment. And primacy side of rectifier transformer connected with AC power is called line side, and secondary side connected with rectifier is called valve side.
Our company use the advanced techniques and manufacturing process, and with domestic colleges and universities to develop a number of research projects. Using procedural design, insulation breakdown mechanism, the electric field numerical analysis and insulation technology, the impact of characteristics and anti-sudden short-circuit strength of winding, the loss of eddy current filed calculation are analyzed and calculated. With manufacturing experience on rectifier transformer for many years, our company has got major break-though on the basis of the traditional calculation, which will further improve the reliability and advancement of products.
Features about rectifier transformer:
1.The rectifier transformer load is non-linear impedance, and valve side windings of rectifier transformer would get the currents which contain fundamental and other high-order harmonic superposition. And line side also gets corresponding non-sinusoidal currents connected by rectifier circuit coupling method.
2.According to different requirements of various customers, the valve side of rectifier transformer has a variety of special coupling method, such as: dual-back-star with inter phase reactor, three-phase bridge, star-delta parallel, six-phase bridge by inter phase reactor.
3.To improve power factor and reduce the line side harmonic currents of high-power rectifier equipments, rectifier transformer is needed to use star-delta winding phase displacement, phase-shift windings by phase displacement, autotransformer phase displacement, to improve the number of pulse of rectifier equipment.
4.According to the user¡¡¥s process requirements, the rectifier transformer line side voltage is required (such as 220kV) straight down to a very low valve side voltage (such as 1kV). The valve side voltage of rectifier transformer is required within a wide range of on-load tap from 5% - 105%. Auto voltage regulator and main theme of unity, string variable voltage regulator and other ways are used in rectifier transformer to achieve the purposes of a wide range voltage.
5.Self-saturable reactor can be used to change over and stabilize voltage in order to smooth rectify voltage. And some use silicon control to regulate voltage.
6.Valve side current of high-power rectifier equipment is very large, reaching 100kA and even greater. To improve power factor and avoid partial overheating and uneven distribution of current rectification components, it¡¡¥s required the technology of reverse-phase parallel.
7.With the wide application of AC frequency control technology, newly developed three-crack drive rectifier transformer came into being. And the lower voltage valve side of this transformer cracked into three independent branches, which can be made to supply for three different load power, which achieve ¡¡ã multi functional ¡¡À effect, reducing loss and saving area.
8.In order to reduce the large current in the fuel tank and other structures caused by loss, the rectifier transformer used magnetic shielding technology and so on.
A number of 220kV and below and different kinds of rectifier transformers have been manufactured for the general industrial, electrochemical electrolysis, transmission, traction frequency, variable frequency power supply, DC power transmission and other industrial sectors over ten years, and got the user¡¡¥s high praise. Recently, the 220kV level on-load-tap rectifier transformers supporting the country¡¡¥s largest 600 thousand project of caustic soda is done, and got the high praise of users.
fumigation wooden case
Our company provide 330kV oil-immersed power transformer ,with capacity of 360MVA and below. The transformer is based upon world-wide advanced technology and also incorporates the experiences of internationally leading transformer companies as well as our own long-term experiences. Low loss, low partial discharge and high short circuit withstand capability series transformers are achieved through innovation and optimization. Our transformer conform entirely with latest national standard GB1094.1~2-1996, GB1094.3-2003, GB1094.5-2003 and international standard IEC-76. Outstanding features as follows: 1. Low loss, low noise The core laminations are composed of imported high quality grain-oriented cold-rolled silicon steel sheets with chamfered joints and the joints are step-lapped with 5 steps, thus ensuring low loss and low noise. The inside of the tank is lined with magnetic and copper shields, measures have been take for metallic structural pares located in high magnetic field, to deduce stray loss and thereby the total load loss, and to relieve local overhearing. Performance standard of 330kV class transformers which designed and manufactured by our company, can reach GB 10-type or GB11-type, and the noise is much lower than GB. 2. Safe and reliable service Reliability is the everlasting objective of our company, partial discharge of finished products are constantly kept below 100pC, ensuring that the transformers can be operated under long service voltage and occasional over-voltage without trouble. Low current density in winding conductor and appropriate cooling arrangement ensure that the winding temperature rise and top oil temperature rise are lower than that specified in the national standard by more than 5K and that the mechanical stress in winding conductor during short circuit does not exceed certain safe limit. Together with technological procedures during manufacture and other means to elevate mechanical strength, transformers can withstand server short circuit in all case during service. 3. Easy erection and maintenance To minimize erection work at sit, transformers are so fabricated that lifting the active part out of the tank for inspection after arrival at sit is not mandatory. Beside, all components to be mounted on the transformer at site have been preassembled before dispatch, and all secondary wirings have been laid down into conduits on the transformer and connected to the terminals in the control cabinet or terminal box. Natural oil circulation and forced air cooling (ONAF) are generally adapted in our 180kV class transformers below 240MVA. 70% nameplate rating can still be achieved in case the fans are out of service. Little maintenance work is required for the cooling devices. 4. Careful fabrication Vertical winding machines with tension device are used for winding, so that the windings can be wound more tightly and therefore mechanically strength as a whole. All insulation parts subjected to mechanical stress during short circuit, such as spacers in windings are made with T4 densified pressboard to deduce shrinkage. Drying process for the windings are carried out twice, once for ht individual winding, and again for the assembled phase block. After core and coil assembly, an additional vapor phase drying (VPD) is once more carried out to ensure that all insulation parts are thoroughly dried and no further shrinkage is possible to occur during service. All the high voltage terminals and nearby metallic structural parts are rounded up to prevent partial discharge. High voltage bushing terminals are contained with turrets, and kept concentric with the turret. All the leads are properly crimped and metallized to be rounded up. VPD process insures that the moisture content within the transformer is kept at a very low level, and the core and coil assembly is once more cleaned by condensed vapor flowing down the surfaces. The fabricated tanks are relived from welding stress and shot-blasted integrally, so as to be free form oil leakage trouble and to give the tank a clean, pleasant looking appearance. fumigation wooden case
Furnace Transformer is a power equipment which is suppo- rting for EAF. It has more stringent requirements in electric, magnetic, thermal, mechanical and other aspects compared with other transformers, and has to comply with the operation process of various furnace transformers and load characteristics, so that it can meet users, and facilitate energy-saving emission reduction and other conditions. There are many kinds of furnace transformers. The company mainly produce the following products: High impedance furnace transformer, DC arc furnace transformer, ladle refining furnace transformer, submerged arc furnace transformer (including ferroalloy furnace tran- sformer, calcium carbide furnace transformer, yellow pho- sphorus furnace transformer,single phase titanim slag furnace transformer etc.), electro slag furnace transformer, frequency induction furnace transformer, single-phase graphite furnace transformer, etc. Take on-load tap furnace transformer with -shaped winding which is developed independently for example, the features as fellows: The transformer is a arc furnace power transformer which is used to make a high-quality steel and alloy smelting arc furnace. It consists of series voltage regulator transformer and main transformer which are mounted on the same tank. The two low-voltage winding are made of the , replacing the cumbersome welding process between two low-voltage windings. Features: 1.Wide range of voltage-regulate. Secondary voltage of differential voltage levels meets the arc furnace steel-making process requirements. 2.High-voltage has no restriction of switching insulation level, and it (e.g. 110kV) can be reduced to low-voltage directly, eliminating the intermediate substation and saving more than 30% invested. 3.Easy to choose suitable voltage-level load tap changer, economic and safe. 4.It can be accessed compensation capacitor in order to improve network power factor. 5.The main transformer works in constant flux density. Make full use of materials and have a good conservation. 6.Using the same reverse-phase parallel, electric (or magnetic) shielding, transposed conductors and so on to reduce losses and improve efficiency. 7.A separate voltage coil is used so that ampere-turn balance is good, coupled with cylinder pressure nail structure, its ability to withstand short-circuit is also increased and has high reliability. 8.Using third breaking off instead of primary breaking off so that it can be achieved with low price and high life of low-voltage circuit breakers instead of high price and low life of high-voltage circuit breaks. Take 31500/110 arc furnace transformer for example, the load loss, no-load loss, no-load current is dropped 13%, 17%, 26% compared with the original product respectively. It is a real energy-saving emission reduction innovative product. fumigation wooden package
New 39 series three phased oil-immersed transformer uses new structures of insulation and anti-shortcut etc. Its features are advanced internationally. Comparing to s7 series, the empty loading loss decreases 10.25% in average, empty loading current decreases 37.9%, loading loss decreases 22.4% in average, it is the upgraded version for energy saving. Main functions and characters • low loss, energy saving visible; • core is in round form, multi-stage, and entire tilted three stages seaming and lapping structure; • high and low voltage coils are wrapped with oxygen free copper coil. All high voltage coils are made with several layered bucket structure. • reasonable structure • new parts and new fixing parts Packed in wooden case
Transformer, High Current Transformer, Ultra Isolation Transformer, Three Phase to Single phase transformer, Control Transformer, furnace Transformers, Special purpose transformers, Electroplating Rectifiers, Reactors, D.C.C.T. etc
Rectifier transformer
This standard is applicable to three-phase double winding oil immersed power transformers with rated voltage of 6 and 10kV, rated capacity of 30 ~ 6300kVA and frequency of 50Hz. This standard is not suitable for dry and damp heat belt type power transformer and power plant, transformer substation own three phase power transformer.
Transformer working for medium frequency induction furnace, electric arc furnace, continuous casting machine, rolling mill steel plant. The S9, S10, S11 series of 20kV and 35kV three-phase oil-immersed rectifier transformers produced by our company meet the requirements of CE, UL, CSA, ROUSH, GB1094 "Power Transformer" and GB / T6451-2008 "Three-Phase Oil Immersed Power Transformer technical parameters and requirements "standard. The core is made of high-quality cold-rolled silicon steel sheet, and the coil is made of high-quality oxygen-free copper, which is beautiful in appearance and safe in operation. Widely used in steel mills, urban and rural industrial and agricultural power grids. Main functions and features: High reliability, advanced performance level and reasonable economic indicators. The iron core adopts step-shaped three-level joints, and the surface is painted with cured paint to reduce loss and noise. New winding structure, reasonable oil channel design, and new insulation structure to improve mechanical strength and short circuit resistance. The fuel tank has various forms, beautiful and generous. 220kV, 110kV and 66kV low loss series transformers; products with reliable performance, low partial discharge, low loss, low noise, high reliability, and strong resistance to sudden short circuit, its excellent performance has won the majority of users and related Experts highly praise. Partial discharge: at 1.5 times the rated voltage, the apparent discharge of the product is less than 80pC; Noise: Product noise of 63MVA and below is below 58dB (AN); Loss: No-load loss is about 30% lower than the IEC standard; Reliability: All in-service products have no damage accidents and oil leakage; Short-circuit resistance: SFZ11-50000 / 132 has passed the short-term ability test of the Netherlands KEMA and the National Transformer Quality Supervision and Inspection Center laboratory. Passed CE, UL, CSA, ROSH certification
Rectifier Transformer Rectifier Transformer (ZPS, ZBS, ZSS) Product Introduction: Rectifier transformer is for power transformer with rectifier device. Its role is to provide AC power for the rectifier. Then the rectifier will change AC power to DC power supply. Itâ??s mainly used in the metallurgy, chemical industry and some other industry. Itâ??s low-loss, low-noise, shock resistant, and short-circuit resistant. Rectifier transformer also has the advantages of strong ability of over-load, compact structure, small size, reliability of power supply. Product Features: Stable electrical performance: combing the load feature and the status of fluctuation of electric grid and voltage, atmospheric over-voltage, according to the rectifier transformer load conditions, determine a reasonable and reliable insulation level and insulation model, to ensure the reliable and stable electric performance of the product. Environmentally safe coefficient of the productâ?§1.67. High degree of dynamic stability: the winding has a high mechanical strength , with a strong ability of anti contingencies, to meet the bad environment of load. During the process of design and manufacture, it eliminates the dynamic unstable source caused by magnetic leakage or non-normal transportation. The product has high dynamic stability. The resistance is 30% higher than the power transformer with same capacity. Good thermal stability: advanced product design. The heating part and temperature rise of the hottest dot are strictly controlled, with sufficient temperature margin. If necessary, additional axial oil duct can be added in the coil. Cooling way can be chosen according the load loss value of the coil, then to allocate the oil flow reasonably to reach the best cooling effect. Main temperature rising index is at least 5C lower than national standard. Copper wire is used as coil and down-lead, selecting low current density. High ability of overload: the product comes with strong capacity of over-load and over-voltage. It can be operated safely in long-term under the condition of rated load. It can be operated safely in long-term under the condition of 100% full load ( environment temperature 40C);the terminal on the transformer connected with the motor can bear 1.5 times the rated current, which is 5S. Load character is fully considered during the product design and manufacturing. Temperature rising, insulation properties and choice if attachment are considered to meet the overload requirements. Superior performance index: no-load current design. Manufacturing capacity is lower than that of normal transformers with same capacity that regulated by national standards. Obvious energy-saving, low noise Simplified structure, elegant appearance. The oil tank adopts the technology of anti-leakage to avoid the leakage, eliminating the fuel tank leakage.
Distribution Transformer (10kV, 20kV) Oil-immersed Transformer Products structure and technical features Electricity is transferred to users from power stations through transmission and distribution system's voltage conversion. Firstly transferred via high voltage transmission lines, then lower the voltage in substations, lastly be fit to use. Distribution transformer locates closely to terminal users will lower voltage at a suitable level. Transformer , lower voltage at a level which is suitable for electrical equipments, is called distribution transformer, used in daily lighting and factory producing, low voltage is usually less than 0.4kv.In addition , distribution transformer's capacity is small, usually less than 3150kVA; and primary voltage is also low, at less than 35kV. Our distribution transformer adopt "CAD" design concept and its performance is accord with IEC60076,GB1094,GB/T6451.The core is manufactured with high quality cold rolled grain-oriented silicon steel, and steps overlapping structure is used for core manufacture, after overlapping, brush special hardener to make cores solid, thus to effectively reduce no-load loss and noise. The oil tank is corrugated structure, produced by our factory's oil tank automatic production line; surface pre-treatment solution and coated powder all use high-quality brand products; firstly be shot blasted, then spray powder, at last solidified in high temperature, so our oil tank has strong corrosion resistance. Winding is manufactured with high strength enameled wires(or paper covered wires),ampere-turns evenly distribute, insulation structure is reasonable, so winding's short circuit impedance is excellent. The body of distribution transformer adopts suspended structure, all sealing surface use quality acrylic rubber, can effectively prevent cold aging. Technical Parameter and features Sheet 1, Basic performance parameter of S11 type 10kV three-phase oil-immersed distribution transformer