Calcium Aluminates Rotary Kiln

Precipitated Calcium Carbonate (PCC) is synthetic calcium carbonate. It is white ultra-fine crystalline powder having consistent Particle Size Distribution and Excellent dispersibility. Precipitated Calcium Carbonate (PCC): High Purity lime stone is calcined in Lime Kiln to produce quick lime which is slaked and further carbonated to produce PCC slurry, which is filtered and dried to produce pure white PCC Powder. Activated Calcium Carbonate (ACC): Activated Calcium Carbonate is produced by surface coating the Precipitated Calcium Carbonate slurry with Fatty Acids (Stearic Acid) and Titanate Coupling Agent. Filtering and drying of the coated PCC slurry to produce ACC Powder. The particle size, as well as the crystal form, is controlled by temperature, concentration of reactants and time. Price: INR 5,000/- to 20,000/-

Calcined Bauxite: Calcined Bauxite is obtained by calcining (heating) superior grade Bauxite at high temperature (from 850 oC to 1600 oC). This removes moisture thereby increasing the alumina content. Compared to an alumina content of about 57 % to 58 % in raw Bauxite, Calcined Bauxite has an alumina content of 82 % to 86 %. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 oC to 1600 oC depending upon the customer’s application. We export Calcined Bauxite for various applications such as refractory bricks, abrasives, steel polishing, etc. We provide consistency in quality and availability of Calcined Bauxite at extremely competitive prices. Applications of Calcined Bauxite: Refractory Grade Calcined Bauxite (CB - I and CB - II Grade) : To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%. Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC - 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement. Minimum Order Quantity : 1 Containers

Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.

Calcined bauxite is produced by sintering/calcining with natural bauxite ore of low iron, low alkali at temperatures of 1600 - 1800 degree Celsius in the rotary kiln or round kiln through pre-heationg, calcination, cooling and other processes. During Calcining, it can be removed impurities and improving the content of alumina. Refractory grade bauxite has high refractoriness, good mechanical strength and moderate slag resistance. Therefore calcined bauxite is one of the most important raw materials for the production of shaped and unshaped refractories for the steel industry, foundries, glass and cement plants.

Our Powder activated carbon is manufactured using pure pine wood which is an excellent base for manufacturing activated carbons with good adsorption power. The steam activated process is done by activating the charcoal in a rotary kiln by heating at high temperatures by steam. The activated carbon that comes out from the kiln is called unwashed activated carbon. These unwashed activated carbon has higher ash and iron content. This is reduced by washing the unwashed activated carbon with acid (HCl / H2SO4) and purified water. This results in reduction of ash content to as low as 1% and iron as low as 50 ppm. The gradation of different qualities of activated carbon is done on the basis of Methylene blue value and iodine value. The iodine value is a better test as the particle size of iodine molecule is small enough to penetrate the smallest of pores. We can relate the iodine value of activated carbon directly to its surface area because of the above fact.

Granular activated carbons are made from rigid raw materials, giving the necessary hardness to avoid excessive losses due to attrition and handling. They present large internal surface of pore structure, ensuring high adsorption power in specific purposes and uses. They are used in fixed or moving beds as columns where the liquid or gas passes through and gets purified. They can be used in liquid or gas phase continous adsorption process and offer unusual economy in cases where carbon regeneration is favorable. In liquid phase applications they remove colloids and organic substances that give undesirable odors, colors and taste to the products. They are efficiently used for water dechlorination in processes which require super chlorination as well as the removal of organic substances from the water. In vapor phase application they participate in the solvent recovery, adsorption of colors, purification of carbon di-oxide and catalyst support. They are also used to reduce the COD and BOD in effluent waste water. Granular activated carbon is produced from coconut shell charcoal by the process of steam activation. The coconut shell charcoal is fed into the rotary kiln and activated by steam at high temperatures resulting in the evaporation of impurities and opening up of pores on the surface. The resultant big particles are then crushed and sieved to get the desired particle size. Our main grades of granular activated carbon are given as under. We can customize the iodine value as well as the particle size according to your requirements

Granular activated carbons are made from rigid raw materials, giving the necessary hardness to avoid excessive losses due to attrition and handling. They present large internal surface of pore structure, ensuring high adsorption power in specific purposes and uses. They are used in fixed or moving beds as columns where the liquid or gas passes through and gets purified. They can be used in liquid or gas phase continous adsorption process and offer unusual economy in cases where carbon regeneration is favorable. In liquid phase applications they remove colloids and organic substances that give undesirable odors, colors and taste to the products. They are efficiently used for water dechlorination in processes which require super chlorination as well as the removal of organic substances from the water. In vapor phase application they participate in the solvent recovery, adsorption of colors, purification of carbon di-oxide and catalyst support. They are also used to reduce the COD and BOD in effluent waste water. Granular activated carbon is produced from coconut shell charcoal by the process of steam activation. The coconut shell charcoal is fed into the rotary kiln and activated by steam at high temperatures resulting in the evaporation of impurities and opening up of pores on the surface. The resultant big particles are then crushed and sieved to get the desired particle size. Our main grades of granular activated carbon are given as under. We can customize the iodine value as well as the particle size according to your requirements

Cement Clinker, a crucial component in the production of Portland cement, is created by heating a mixture of limestone and clay in a kiln until it forms small, gray nodules. These nodules are then finely ground to produce the cement powder used in construction. Clinker's chemical composition, including calcium silicates and aluminates, determines the strength and durability of the resulting cement

Premium Portland Cement Clinker / Type II and I For Cement Production And Construction Color: Grey Lead time (days) 30 To be negotiated Application: Office Building Design Style: Contemporary Type: Cement Clinker Hardening Feature: Rapid Hardening HCSA BINDER is a hydraulic binder based on calcium sulphoaluminate, rather than calcium aluminates which are the basis of CALCIUM ALUMINATE CEMENT or calcium silicates which are the basis of PORTLAND CEMENT. The difference gives HCSA BINDER properties particularly suited to formulators of products such as self-leveling or self-smoothing compounds, rapid hardening screeds, tile adhesives, non-shrink grouts, rapid setting and special mortars.