The perforating unit is totally an independent group that allows to pre-cut different types of material as film air bubble film, plain pe films, foam, paper to desired intervals. The plant results ideal to put in line with other system as extruders, air bubble film machinery, flexography printing machine. The group, built in steel with auto-level supports, it is composed from a rubber cylinder with neutral movement for the control of the speed of the material, group of pre-cut endowed with brushless motor and cylinder with toothed blades, cylinder of compression brushed and motorization for regulation from keyboard (minimum interval of pre-cut 200mm). The cover protection and the electric plant are conforming to the safety norms ce.
The plant can be completed with the trimming group.
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Roller Conveyor Shot Blasting Machine for Bright Bars Product Details: Product Type Other Technology Other Power Source Electricity Operating Type Automatic Power 420 Volt (v) Pressure 6-7 Bar Surface Treatment Painted Supply Ability : 1 Unit Per Month Price And Quantity Price Range 100000.00 - 300000.00 INR/Unit Minimum Order Quantity 1 Unit Product Specifications: Product Type Other Warranty All our machines are warranted for 12 months from the date of commissioning or 15 months from the date of dispatch whichever is earlier against all manufacturing defects. However this warranty not covers parts consumed at normal wear and tear during operation like rubber goods & parts in continuous contact of abrasive media and also any damages due to misuse or improper handling of the machine at customer premises. The warranty will lapse if customer uses spurious spare parts purchased from any other buyer on the machine and fail to operate and maintain the machine in accordance with the instructions. Power Source Electricity Operating Type Automatic Usage/Applications Casting, Forging, Sheet Metal Pressure 6-7 Bar Power 420 Volt (v) Color Dark Blue Surface Treatment Painted Technology Other Product Description: TheTunnel type/ roller conveyor shot blasting machine is best suitable for the shotblasting of Round steel Pipes..etc. It consists of inlet and outlet side Rollerconveyors as material handling systems. The components to be blasted are placedon inlet side of the roller conveyor, from where it travels forward and entersinto the inlet tunnel. After passing through the inlet tunnel components entersinto the blast zone which consists of 4 no�?�¢�?â?¬�?â?¢s of Blast Wheels. All these Blast wheel units are strategically placedaround the Blast cabinet. The arrangement of the blast wheel ensures optimum blastcleaning and maximum utilization of the abrasive energy. Blast wheels fires the abrasive at high velocity onthe forward moving components & blast cleans them thoroughly. Blastedmaterial moves forward and enters into the outlet tunnel. The spent abrasivefrom blasting operation after passing through the perforated floor plates willget collected into the cabinet�?�¢�?â?¬�?â?¢s bottom storage hopper. From where it istransferred to the bucket elevator, which elevate the abrasivevertically and discharges the same into a media separation unit where dust andfine abrasives are cleaned ensuring that only clean abrasive will re-circulateto the blast wheel units for effective and better cleaning. A Dust collectionsystem is provided with the machine which will continuously remove the dust andfine particles, thus keeping the inside of the machineand the nearby environment dust & pollution free.
Product Details: Product Type Other Technology Other Power Source Electricity Operating Type Automatic Power 420 Volt (v) Pressure 6-7 Bar Surface Treatment Painted Supply Ability : 7-10 Unit Per Month Price And Quantity: Price Range 1200000.00 - 1500000.00 INR/Unit Minimum Order Quantity 1 Unit Product Specifications: Color Dark Blue Product Type Other Pressure 6-7 Bar Power 420 Volt (v) Power Source Electricity Warranty: All our machines are warranted for 12 months from the date of commissioning or 15 months from the date of dispatch whichever is earlier against all manufacturing defects. However this warranty not covers parts consumed at normal wear and tear during operation like rubber goods & parts in continuous contact of abrasive media and also any damages due to misuse or improper handling of the machine at customer premises. The warranty will lapse if customer uses spurious spare parts purchased from any other buyer on the machine and fail to operate and maintain the machine in accordance with the instructions. Technology Other Usage/Applications Casting, Forging, Sheet Metal Operating Type Automatic Surface Treatment Painted Product Description: It consists of inlet and outlet side Rollerconveyors as material handling systems. The components to be blasted are placedon inlet side of the roller conveyor, from where it travels forward and entersinto the inlet tunnel. After passing through the inlet tunnel components entersinto the blast zone which consists of 4 nos of Blast Wheels. All these Blast wheel units are strategically placedaround the Blast cabinet. The arrangement of the blast wheel ensures optimum blastcleaning and maximum utilization of the abrasive energy. Blast wheels fires the abrasive at high velocity onthe forward moving components & blast cleans them thoroughly. Blastedmaterial moves forward and enters into the outlet tunnel. The spent abrasivefrom blasting operation after passing through the perforated floor plates willget collected into the cabinets bottom storage hopper. From where it istransferred to the bucket elevator, which elevate the abrasivevertically and discharges the same into a media separation unit where dust andfine abrasives are cleaned ensuring that only clean abrasive will re-circulateto the blast wheel units for effective and better cleaning. A Dust collectionsystem is provided with the machine which will continuously remove the dust andfine particles, thus keeping the inside of the machineand the nearby environment dust & pollution free.
Product Details: Product Type Other Technology Other Power Source Electricity Operating Type Automatic Power 420 Volt (v) Pressure 6-7 Bar Surface Treatment Painted Supply Ability : 7-10 Unit Per Month Price And Quantity: Minimum Order Quantity 1 Unit Price Range 1200000.00 - 1500000.00 INR/Unit Product Specifications: Power Source Electricity Surface Treatment Painted Product Type Other Technology Other Power 420 Volt (v) Warranty: All our machines are warranted for 12 months from the date of commissioning or 15 months from the date of dispatch whichever is earlier against all manufacturing defects. However this warranty not covers parts consumed at normal wear and tear during operation like rubber goods & parts in continuous contact of abrasive media and also any damages due to misuse or improper handling of the machine at customer premises. The warranty will lapse if customer uses spurious spare parts purchased from any other buyer on the machine and fail to operate and maintain the machine in accordance with the instructions. Pressure 6-7 Bar Color Dark Blue Usage/Applications Casting, Forging, Sheet Metal Operating Type Automatic Product Description: The diabola conveyor shotblasting machine is best suitable for the shot blasting of round BARS. Itconsists of inlet and outlet side diabola conveyors as material handling systems. The components to be blasted are placed on inlet side of the rollerconveyor, from where it travels forward and enters into the inlet tunnel. Afterpassing through the inlet tunnel components enters into the blast zone which consists of 1 no. of Blast Wheel. This Blast wheel unit is strategicallyplaced around the Blast cabinet. The arrangement of the blast wheel ensures optimum blast cleaning and maximum utilization of the abrasive energy. Blast wheels fires the abrasive at high velocity onthe forward moving & rotating components & blast cleans them thoroughly. Blasted material moves forward and enters into the outlet tunnel. The spent abrasive from blasting operation after passing through the perforated floor plates will get collected into thecabinet's bottom storage hopper. From where it is transferred to the buck etelevator, which elevate the abrasive vertically and discharges the same into a media separation unit where dust and fine abrasives are cleaned ensuring that onlyclean abrasive will re-circulate to the blast wheel units for effective and better cleaning. A Dust collection system is provided with the machine whichwill continuously remove the dust and fine particles, thus keeping the inside of the machine and the nearby environment dust & pollution free.
Product Details: Product Type Other Technology Other Power Source Electricity Operating Type Automatic Power 420 Volt (v) Pressure 6-7 Bar Surface Treatment Painted Supply Ability : 7-10 Unit Per Month Price And Quantity: Minimum Order Quantity 1 Unit Price Range 2500000.00 - 3000000.00 INR/Number Product Specifications: Warranty: All our machines are warranted for 12 months from the date of commissioning or 15 months from the date of dispatch whichever is earlier against all manufacturing defects. However this warranty not covers parts consumed at normal wear and tear during operation like rubber goods & parts in continuous contact of abrasive media and also any damages due to misuse or improper handling of the machine at customer premises. The warranty will lapse if customer uses spurious spare parts purchased from any other buyer on the machine and fail to operate and maintain the machine in accordance with the instructions. Product Type Other Power Source Electricity Power 420 Volt (v) Usage/Applications Casting, Forging, Sheet metal etc Color Dark Blue Technology Other Operating Type Automatic Surface Treatment Painted Pressure 6-7 Bar Product Description: The Tunnel type/ roller conveyor shot blasting machine is best suitable for the shot blasting of I/H-Beam /Structural Steel Components etc. It consists of inlet and outlet side Roller conveyors as material handling systems. The components to be blasted are placed on inlet side of the roller conveyor, from where it travels forward and enters into the inlet tunnel. After passing through the inlet tunnel components enters into the blast zone which consists of 4 nos. of Blast Wheels. All these Blast wheel units are strategically placed around the Blast cabinet. The arrangement of the blast wheel ensures optimum blast cleaning and maximum utilization of the abrasive energy. Blast wheels fires the abrasive at high velocity onthe forward moving components & blast cleans them thoroughly. Blasted material moves forward and enters into the outlet tunnel. The spent abrasive from blasting operation after passing through the perforated floor plates will get collected in to the cabinet's bottom storage hopper. From where it is transferred to the bucket elevator, which elevate the abrasive vertically and discharges the same into a media separation unit where dust and fine abrasives are cleaned ensuring that only clean abrasive will re-circulate to the blast wheel units for effective and better cleaning. A Dust collection system is provided with the machine which will continuously remove the dust and fine particles, thus keeping the inside of the machine and the nearby environment dust & pollution free.
Product Details: Product Type Other Technology Other Power Source Electricity Operating Type Automatic Power 420 Volt (v) Pressure 6-7 Bar Surface Treatment Painted Supply Ability : 7-10 Unit Per Month Price And Quantity: Minimum Order Quantity 1 Unit Price Range 2000000.00 - 2500000.00 INR/Number Product Specifications: Warranty: All our machines are warranted for 12 months from the date of commissioning or 15 months from the date of dispatch whichever is earlier against all manufacturing defects. However this warranty not covers parts consumed at normal wear and tear during operation like rubber goods & parts in continuous contact of abrasive media and also any damages due to misuse or improper handling of the machine at customer premises. The warranty will lapse if customer uses spurious spare parts purchased from any other buyer on the machine and fail to operate and maintain the machine in accordance with the instructions. Pressure 6-7 Bar Weight (kg) 3.5-4 Metric Ton Color Dark Blue Product Type Other Power 420 Volt (v) Usage/Applications Casting, Forging, Sheet metal etc Operating Type Automatic Surface Treatment Painted Technology Other Power Source Electricity Product Description It consists of inlet and outlet side Roller conveyors as material handling systems. The components to be blasted are placed on inlet side of the roller conveyor, from where it travels forward and enters into the inlet tunnel. After passing through the inlet tunnel components enters into the blast zone which consists of 4 no's of Blast Wheels. All these Blast wheel units are strategically placed around the Blast cabinet. The arrangement of the blast wheel ensures optimum blast cleaning and maximum utilization of the abrasive energy. Blast wheels fires the abrasive at high velocity on the forward moving components & blast cleans them thoroughly. Blasted material moves forward and enters into the outlet tunnel. The spent abrasive from blasting operation after passing through the perforated floor plates will get collected in to the cabinet's bottom storage hopper. From where it is transferred to the bucket elevator, which elevate the abrasive vertically and discharges the same into a media separation unit where dust and fine abrasives are cleaned ensuring that only clean abrasive will re-circulate to the blast wheel units for effective and better cleaning. A Dust collection system is provided with the machine which will continuously remove the dust and fine particles, thus keeping the inside of the machine and the near by environment dust & pollution free.
Product Details: Product Type Other Technology Other Power Source Electricity Operating Type Automatic Power 420 Volt (v) Pressure 6-7 Bar Surface Treatment Painted Supply Ability : 7-10 Unit Per Month Product Specifications: Operating Type Automatic Technology Other Product Type Other Color Dark Blue Pressure 6-7 Bar Usage/Applications Casting, Forging, Sheet Metal Surface Treatment Painted Warranty: All our machines are warranted for 12 months from the date of commissioning or 15 months from the date of dispatch whichever is earlier against all manufacturing defects. However this warranty not covers parts consumed at normal wear and tear during operation like rubber goods & parts in continuous contact of abrasive media and also any damages due to misuse or improper handling of the machine at customer premises. The warranty will lapse if customer uses spurious spare parts purchased from any other buyer on the machine and fail to operate and maintain the machine in accordance with the instructions. Power Source Electricity Power 420 Volt (v) Product Description: It consists of inlet and outlet side Rollerconveyors as material handling systems. The components to be blasted are placedon inlet side of the roller conveyor, from where it travels forward and entersinto the inlet tunnel. After passing through the inlet tunnel components entersinto the blast zone which consists of 4 nos of Blast Wheels. All these Blast wheel units are strategically placedaround the Blast cabinet. The arrangement of the blast wheel ensures optimum blastcleaning and maximum utilization of the abrasive energy.Blast wheels fires the abrasive at high velocity onthe forward moving components & blast cleans them thoroughly. Blastedmaterial moves forward and enters into the outlet tunnel. The spent abrasivefrom blasting operation after passing through the perforated floor plates willget collected into the cabinets bottom storage hopper. From where it istransferred to the bucket elevator, which elevate the abrasivevertically and discharges the same into a media separation unit where dust andfine abrasives are cleaned ensuring that only clean abrasive will re-circulateto the blast wheel units for effective and better cleaning. A Dust collectionsystem is provided with the machine which will continuously remove the dust andfine particles, thus keeping the inside of the machineand the nearby environment dust & pollution free.
The demand to offer different productive solutions to its own customers, has allowed Torninova to apply its own technicall ability and experience in the production of air bubble film, in the production of machinery with in-line processing equipped with cast extruders (mono). The plant Power Bubble put together all the modern technologies and stand out for the following characteristics: Extruders with a.c. motor mounted in axis and controlled by inverter with nitrided steel barrier screws realized to plasticize and homogenize the material to extrude in different diameters according the request production capacity. Flat die with double delivery or separated flat dies for a good control and adjustments of the produced films, realized in steel with adjustable deliveries. Infrared Barrel Heating power saving up to 20%, long heater element life and quicker cooling response times Forming unit climbed on guide and rack arms that allow the automatized movement from the stand-by position to the production position thought PLC. The forming cylinder is mounted on mobile structure (motorized and controlled by PLC) in both the directions for the regulation of the materials deliver for the flat dies and for its fast interchangeability. Main control panel managed by PLC, complete with supervision software managed through touch screen that allows the planning and the control of the whole plant. The forming cylinder is thermoregulated by a water thermoregulation unit in order to maintain more constant its temperature Produced air bubble film width from 1.000mm to 2.500mm (or more on request) The plant can be equipped (also in a second time thanks to its modularity) with various accessories: Forming cylinders with bubbles in different sizes Perforating unit equipped with brushless motor. Cast cylinders thermoregulated by diathermic oil units for a better control of the produced films Third and fourth layer unit that allow the in-line lamination of one or two sides of air bubble film eliminating others processing Trimmed edge recovery systems that allow the in-line recycling of the trims with hopper feeding extruder Gravimetric blending and metering for up to 4 ingredients for a more accurate and automated management of the granules to be extruded Ink-jet printing unit to personalize the material with logos and symbols
The coex bubble plant, represents the state-of-the art machine among the torninovaÆs production range . It has got all the most sophisticated technologies for air bubble film production, in order to ensure the easy production to the customer, thanks to the full automation of the co-extrusion process, to reach a film with air-barrier effect, that keeps the air inside the bubble for a longer time. The main advantages of such air bubble film are: Better cushioning protection compared with a thicker mono-extruded bubble film: the co-extruded bubble film offers higher air retention (thanks to the internal layer of PA6) and then ensures effective long-term cushioning performances from packing to final delivery. It means also extra strength of each bubble and then extra protection of the goods. Better protection with thinner plastic film: it means better performance with less raw material consumption. Reusable : his long lasting cushioning performances allows to use the same air bubble film for many times. Recyclable : the co-extruded bubble film could be recycled with other polyethylene material An air bubble film of 35 g/,2, produced by co-extrusion process, can be compared, in terms of resistance, with a mono-extrusion air bubble film of 55 g/m2. They have same resistance. Considering such relationship, it means that you save the 30% of the cost for raw materials, by using co-extrusion production process. Mainly, it is composed by three extruders: one for PE layer, one for the PA6 layer and the third one for the TIE layer between PE and PA6. These three extruders, through the last generation of feed-blocks with adjustable geometry allow the production of the special co-extruded air bubble films with ABCBA structure. You can easily understand the co-extrusion process through the following layout: The COEX BUBBLE plant has got the following features: Extruders with a.c. motors mounted in axis and with universal screws in wear-resistant steel, with modular profiles with barrier double thread, in different diameters according to the level of production requested. Every extruder is equipped with a filter and a gear pump with transmission by cardan joint and motor with inverter and feedback loop control. The gear pump, through PID control, adjust automatically the speed of the extruder according to the capacity requested by the production formula and to the desired extrusion pressure. Two separated flat dies for an excellent control and adjustments of the produced films, realized in steel with adjustable deliveries. The feed-block with adjustable geometry, allows the distribution uniformity of the internal layer of polyamide (PA6) on the whole width of the film, also with thickness less than 0.5 micron. Gravimetric blending and metering for the ingredients, for a more accurate and automated management of the granules to be extruded. Forming unit climbed on guide and rack arms that allow the automated movement from the stand-by position to the production position thought PLC. The forming cylinder is mounted on mobile structure (motorized and controlled by PLC) in both the directions for the regulation of the materials delivery from the flat dies and for its fast interchangeability. Main control panel managed by PLC, complete with supervision software managed through touch screen that allows the planning and the control of the whole plant . The production control occurs by formula that the operator can personalize according to the co-extrusion percentage he needs and to the speed of production. The forming cylinder is thermoregulated by a water thermoregulation unit in order to maintain more constant its temperature. Width of the produced film: from 1.000 mm up to 2.500 mm (or more on request) The plant can be equipped (also after installation, thanks to its modularity) with several accessories: Moulder cylinder with bubble in different diameters Perforation unit with brushless motor Cast cylinders thermoregulated by diathermic oil units for a better control of the produced films Third and fourth layer unit that allow the in-line lamination of one or two sides of air bubble film eliminating others processing Trimmed edge recovery systems that allow the in-line recycling of the trims with hopper feeding extruder Fast Loading system on the rewinder, that allows, in automatic way, to unload the produced roll with closing system by glue and the loading of the new carton core with application of ôhot-meltö glue. The machines are fully customizable. Contact us to project the most suitable plant for your production and market necessity.
The equipment is designed and manufactured by Gough & Co Ldt, UK in year 1999 / installed in 2000, manufacturer’s type single deck Vibracon GVF4. We have totally 3 identical units which were dismantled in 2007 and all of them are in very good operational condition. These are single deck circular screen design for high velocity scalping, de-watering or single deck separation in chemical and pharmaceutical industry. (These units were screening oversized particles in PVC - granulate factory truck loading station) The perforated screen and all product touching parts are made on stainless steel AISI 304L. Top deck houses the screen and the discharge spout for oversize particle removal is fitted to it. Top deck is supported with mechanical spring and vibration movement is created by two contra rotating vibrating motors on the outside of the unit so there are no internal working parts. Vibration power can be adjusted. Technical data: Type: Vibracon GVF 4 Material: AISI 304L – product touching parts Perforated screen: Mesh size 4 mm Screen diameter: 1100 mm Screen area: 9500 cm2 Vibrators: 2 x 0.52 kW units.
