sintered disc filters consist of highly uniform, interconnected networks of pores with tortuous paths that trap solid particles in gas or liquid. Excellent depth filters with superior mechanical strength. Stainless Steel Type 316L withstands temperatures up to 750F (399C) in oxidizing and 900F (482C) in reducing environments. These filters can be cleaned by other methods, such as ultrasonic baths or reverse flow flushing. If your application requires even greater resistance to corrosion, temperature, wear, and vibration, other nickel-based alloys are available.
Manufactured through compressing a metal powder matrix at approximately 7000 bar pressure and sintering at temperatures reaching 120°C, sintered metal powder filter cartridges offer exceptional resistance to bacterial attack and compatibility with a wide range of chemicals. These cartridges, made from sintered metal powder, possess excellent ductility, enabling them to handle high operating pressures. TOPTITECH presents advanced sintered filter elements that deliver outstanding filtration performance even in extreme temperature conditions. Also known as metal porous sintered filters, they are fabricated using titanium or stainless steel powder, making them a cutting-edge filtration material. These filters exhibit superior heat stress and impact resistance, allowing them to function in high-temperature environments and corrosive media. With any surface or depth media, sintered powder filter cartridges can achieve particulate capture efficiencies of 99.9% or higher. Depending on the specific metal alloy, they can operate at temperatures as high as 1000�°C. Specifications: - Filter media: SS 316L, SS304, Titanium, Hastalloy C-276, Inconel 625, Monel 400 - End cap: SS 316L, Titanium, Hastalloy C-276, Inconel 625, Monel 400 - Gasket/O-ring: Silicon, Viton, and customized - Types of caps: Both End Open, BSP / NPT threaded, and customized - Filtration rating: 0.2-200 Micron - Outer diameter: 5-300mm - Length: Customized up to 1500mm Features & Benefits: - Low-pressure drops, high dust capacity, and extended service life - Weldable end caps and connectors using Pulse Tig welding techniques - Smooth surface finish facilitating effective backwash for solid cake release - Compatibility with a wide range of process fluids Applications: - Pharmaceutical water, DM DI water - Solvents, fine chemicals, and process fluids - Catalyst recovery and activated carbon filter - Steam spargers, filters, and culinary steam filters - Fluidization, flame arrestors, flow restrictors, and vacuum filters
Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength and other characteristics of different filter materials to develop filter products suitable for users. Product parameters Material: stainless steel powder, brass powder, titanium powder Diameter: Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm) Interface form: M20 M30 222 226 Filtration accuracy: 0.45 micron 1 micron 3 micron 5 micron 10 micron 20 micron 30 micron 50 micron 80 micron 100 micron Features Strong resistance to corrosion An inert metal with exceptional corrosion resistance is titanium. Strong alkali and strong acid media can be filtered using the titanium metal rod filter element. It has a wide range of applications in the chemical industry and in the filtering of the pharmaceutical industry's organic lysozyme production process. Good tolerance to high temperatures The titanium filter element has a high temperature resistance that goes up to 300C. In operational situations with high temperatures, this function is frequently used. The temperature resistance of the filter element made of polymer materials is normally limited to 50 C. The support and filter membranes will alter if the temperature goes beyond 50 C. It is frequently employed in the filtration of high-temperature liquids and steam filtration (steam filtration in fermentation processes), despite having a significant accuracy variance. Superior mechanical qualities With external pressure of 20 kg and internal pressure of 10 kg of destructive force, the titanium rod filter element has strong mechanical qualities and may be utilized in high pressure and quick filtration processes. The pore size of other polymer filter components will fluctuate or even break down when the external pressure is more than 0.5 MPa. Good regeneration Due to its superior corrosion resistance, high temperature resistance, and high strength performance, titanium rod filters have a good regeneration effect. There are two types of regeneration: chemical regeneration and physical regeneration treatment. Physical regeneration method: (1) Pure water recoil (2) Steam blowback (3) Ultrasonic cleaning Chemical treatment method: (1) Alkaline washing (2) pickling Applications Catalyst filtration and separation; Filtration of fluidized bed tail gas in petrochemical facilities and of high-temperature gas in the petrochemical industry; High-temperature flue gas purification in the metallurgical industry;
Supplier: Sintered Powder Metal Filters, Filter Cartridges, Spargers, Carbonation Stones, Flashback Arrestors, Hplc Filters And Frits, Porous Metal Spargers, Solvent Filters
Applicable Industries Manufacturing Plant, filtation system Product name stainless steel 316L powder sintered filter Material stainless steel304/316L, bronze, brass Pore size 3 5 7 10 15 20 40 50 60 70 90um
Filters and Column Frits are made with certified quality materials for uniform pore size distribution and maximum column efficiency. The most important characteristic of a frit, besides the diameter and the thickness, is the porosity. When considering porosity, it is not only the average size of the pore that is of interest, but also the size distribution and the amount of pores available. The size distribution should be a function with narrow tolerances. , we continuously monitor our manufacturing process and maintain strict control of the powders used in our process in order to provide the tightest pore distribution possible. In addition to pore distribution, it is important to consider the pore density, or number of pores available. Although the porosity may be within specification, it is unlikely that this frit would provide adequate flow. Careful control of our powders and process allows Filters to offer the best pore size distribution while maximizing flow properties.
Product Introduction The SUS316L powder sintered filter cartridge is a type of filter cartridge used for filtration in various industries such as pharmaceuticals, food and beverage, electronics, and water treatment. The L stands for low carbon content, which further enhances its resistance to corrosion and makes it suitable for use in environments that are prone to corrosion. The SUS316L powder sintered filter cartridge is made by compressing and sintering stainless steel powder to form a porous structure with uniform pore size and distribution. This structure allows forhigh flow ratesand efficient filtration of particles and contaminants from fluids. Features 1. High filtration efficiency: The multiple layers of stainless steel mesh provide a high filtration surface area, which results in a high filtration efficiency. 2. High-temperature resistance: SUS316L stainless steel can withstand high temperatures, which makes it ideal for applications where high-temperature resistance is required. 3. Long service life: The sintered metal powder structure of thefilter cartridgeresults in a high-strength, durable filter that has along service life. 4. Wide range of applications: SUS316Lpowder sintered filter cartridgesare suitable for a wide range of applications, including in the chemical, pharmaceutical, food, beverage, and water treatment industries. Applications SUS316L powder-sintered filter cartridges are commonly used in applications where high-performance filtration is required, and where the filter cartridge needs to withstand high temperatures, pressures, and corrosive environments. Pharmaceuticals: SUS316L powder sintered filter cartridges are commonly used in pharmaceutical manufacturing processes to filter out contaminants and impurities from liquids, including water, solvents, and drug formulations. Food and beverage: In the food and beverage industry, SUS316L powder sintered filter cartridges are used to filter out impurities from liquids such as juices, beer, and wine, and to remove particulate matter from cooking oils. Electronics: SUS316L powder sintered filter cartridges are used in the electronics industry to filter out particulate matter from chemicals and solvents used in the manufacturing of electronic components. Water treatment: In water treatment plants, SUS316L powder sintered filter cartridges are used to filter out impurities and particles from water, including sediment, bacteria, and other microorganisms.
Sintered Metal Filter Cartridge Feature 1. Sintered metal filter cartridge is surface filtration 2. Sintered metal filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth 3. Sintered metal filter cartridge has uniform pore size distribution 4. Wire mesh will not shed in filtration process 5. High compression strength 6. High mechanical strength 7. High rigidity 8. High abrasion resistance 9. Good durability against most liquids, gases and aggressive steam 10. High temperature resistance 11. High filter rating accuracy 12. High filter efficiency 13. Good corrosion resistance 14. Washable and Cleanable 15. Reusable 16. Long service life Sintered Metal Filter Cartridge Technical Parameter Raw Material: SS 316L, SS 304 Filter Media: ZWEN Sintered Wire Mesh Filter Rating: 0.5-300 Microns Filter Efficiency: > 99.99 % Operation Temperature: â?¤ 816 Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others Gasket: PTFE, Viton, Silicone, Buna-n, EPDM Connector: 1. DOE 2. 220 3. 222 4. 226 5. Thread (NPT,BSP,G,M,R) 6. Flange 7. Special customization Application Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry
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