Operating principle:
The purpose of separation is to separate out substances with different mass ratios from mixed fluid.Separation forms included solid-liquid separation,liquid-liquid separation and liquid-liquid-solid separation.
When mixed fluid enters rotating bowl of centrifuge through feed tube ,solids with larger density would rapidly deposit on inner wall of the bowl,forced by centrifugal acceleration.Then spiral pusher pushed deposited solids to taper end of the bowl,and discharges them out of centrifuge from residual outlet.Meanwhile ,liquid phase with smaller density forms a liquid ring layer and discharges from bowl through overflow port,the bowl and spiral pusher run at a high speed simultaneously ,for there exists speed discrepancy,deposited solids on the wall of bowl could be conveyed to residue outlet by spiral pusher.This separation process carry out continuously.
Separation technique
Feeding-gravitational separation-liquid discharge-sediment discharge.
Separation effect factors Centrifuging factor ,length to diameter ratio of cavity ,depth of fluid pool.
Field control
Bowl rotating speed ,rotative speed difference,between,spiral pusher and bowl depth of liquid pool.
Monoblock pumps - Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. salient features - High operating efficiency resulting in lower power consumption - Good suction lift characteristics - Inbuilt thermal overload protector in al single phase pumpsets upto 2.0 HP - Specially designed for wide voltage operation - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life - Back pull-out design for easy servicing and repair - Double shielded ball bearings, so no need of external lubrication - All Model fitted to Mechanical seal. specification - Power Range : 0.37Kw - 1.5 Kw (0.5 HP - 2.0 HP) - Version : Single Phase, 220-240V, 50Hz AC Supply Three Phase, 380-415V, 50Hz AC Supply - Speed : 2880 RPM - Maximum Total Head : 32 Mtr. - Maximum Flow Rate : 940 LPM - Maximum Suction Lift : 7 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Mechanical Seal - Type of Duty : S1 (Continuous) - Method of Starting : Permanent Split Capacitor (PSC) - Direction of Rotation : Three Phase, Electrically Reversible - Nominal Pumpset Size (Suction X Delivery in inch) : 25 X 25, 32 X 25, 40 X 32, 40 X 40, 50 X 40, 50 X 50, 65 X 50, 80 X 65, 80 X 80 (All size in mm) characteristics of clear cold water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5 Part Name Material Mechanical Seal : Carbon & Ceramic Motor Shaft : EN-8 Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : FG-250 Cooling Fan : Plastic
Monoblock Pumps Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. salient features High operating efficiency resulting in lower power consumption - Good suction lift characteristics - Specially designed for wide voltage operation. - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life. - Back pull-out design for easy servicing and repair. - Double shielded ball bearings, so no need of external lubrication. - Mechanical seal is provided as per customers requirement Specification - Power Range : 2.2 Kw - 11.2 Kw (3.0 HP - 15.0 HP) - Version : Three Phase, 380-415V, 50Hz AC Supply - Speed : 2880 RPM - Maximum Total Head : 65 Mtr. - Maximum Flow Rate : 1450 LPM - Maximum Suction Lift : 7 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Stuffing Box - Type of Duty : S1 (Continuous) - Direction of Rotation : Three Phase, Electrically Reversible - Nominal Pumpset Size (Suction X Delivery in inch) : 50 X 40, 50 X 50, 65 X 50, 80 X 65, 80 X 80 100 X 80 and 100 X 100 (All size in mm) Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 mÃ?/sec (max.) - Ph Value : 6.5 to 8.5 Material of construction - motor Part Name Material Gland Dori : Graphite String Motor Shaft : EN-19 with SS SLEEVE Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : FG-250 Cooling Fan : Aluminium
Monoblock pumps Falcon centrifugal monoblock pumpsets are powered by a totally enclosed fan cooled AC induction two pole motor. Motor stator is made of low watt loss silicon steel laminations assembled under pressure and rigidly locked in the frame. The windings are of high-grade enameled copper wire offer excellent resistance and are varnish impregnated. Construction of motor frame and usage of quality materials result in high performance and low temperature rise thereby increasing the life cycle of the motor. Salient Features High operating efficiency resulting in lower power consumption. - Good suction lift characteristics. - Specially designed for wide voltage operation. - Dynamically balanced rotating parts including rotor and impeller ensures minimum vibration and longer life. - Back pull-out design for easy servicing and repair. - Double shielded ball bearings, so no need of external lubrication. specification - Power Range : 1.5 Kw - 5.5 Kw (2.0 HP - 7.5 HP) - Version : Three Phase, 380-415V, 50Hz AC Supply - Speed : 1440 RPM - Maximum Total Head : 12 Mtr. - Maximum Flow Rate : 3160 LPM - Maximum Suction Lift : 7 Mtr. - Degree of Protection : IP 44 - Class of Insulation : B0 - Maximum Ambient Tem. : 40 C - Sealing : Stuffing Box - Type of Duty : S1 (Continuous) - Direction of Rotation : Three Phase - Electrically Reversible - Nominal Pumpset Size (Suction X Delivery in inch) : 80 X 80, 100 X 100, 125 X 125, 150 X 150 (All size in mm) Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5 Part Name Material Gland Dori : Graphite String Motor Shaft : EN-19 with SS SLEEVE Motor Body : FG-250 Bearing : SKF End Cover : FG-250 Bracket : FG-250 Flange : FG-250 Casing : FG-250 Impeller : FG-250 Cooling Fan : Aluminum
The feed product is pumped into the decanter centrifuge through an inlet. Feed into a horizontal bowl and then rotate. The bowl consists of a cylindrical portion and a conical portion. The separation takes place in the cylindrical part of the bowl. Fast rotation produces centrifugal forces of up to 4000 x g. Under these forces, solid particles with a higher density are collected and compacted on the wall of the bowl. The scroll (also a screw conveyor or screw conveyor) rotates inside the bowl at slightly different speeds. This speed difference is called a differential speed. In this way, the scroll conveys the precipitated particles along the cylindrical portion of the bowl to the conical end of the bowl. At the smallest end of the conical portion of the filter bowl, dehydrated solids leave the filter bowl through the discharge port. The clarified liquid exits through the mating disc (internal centrifugal pump).
Decanter centrifuges process characteristics The separation process in a decanter centrifuge relies on a few process characteristics such as centrifugal force or force, sedimentation rate and separating factor, differential speed between the conveyor and bowl, and clarity of the liquid discharge. Decanter centrifuges require a centrifugal force for the separation of the solids from the liquid. This characteristic is dependent on the radius of the centrifuge and its angular rotational speed. A decanter centrifuge applies a force equivalent to several thousand , which reduces the settling time of the particles. It is also favored to maintain a large force, which will result in an improved separation. The rate at which sedimentation occurs is an important characteristic of the decanter centrifuge separation process. The sedimentation rate is influenced by the particle size, the shapes of the particles, their differential densities and the viscosity between the particles and the liquid. This process characteristic can be improved by utilizing flocculating agents. The sedimentation rate is also dependent on the separating factor of the decanter centrifuge, which is related to the centrifugal force. The exterior bowl and the scroll conveyor rotate at different high speeds. This differential speed between the two is accountable for the sedimentation throughout the decanter centrifuge cylinder. A high differential speed results in a smaller residence time of the cake settlement, so it is necessary to keep the cake thickness to a minimum to avoid impairing the discharge quality. Keeping the cake thickness to a minimum also aids in the improvement of the cake dewatering process. For this reason, it is necessary to obtain an optimal differential speed to balance the cake thickness and quality. The characteristic above all affects the clarity of the liquid output which is dependent on the volumetric throughout rate, where a higher flow rate will result in a poor liquid clarity. Another characteristic that influences the clarity of the liquid output is the differential speed. A low differential speed results in a better clarity, therefore, aiding in the separation process. The Force also plays a role in the clarity of the liquid discharge. Higher force results in an increase in the separation of the solid particles from the liquid and yields a better clarity.
V4 Borewell Submersible Pumpset Falcon Premium 100 mm (4) Borewell Submersible pump is firmly coupled to a submersible electric motor and Operates by being submerged beneath the surface of the water. The optimal design of impeller and diffuser enables the best Possible hydraulic efficiency. Built-in check valve prevents back flow and reduces the risk of water hammering. All Vital components of these pumps are made up of corrosive resistance thermoplastic and the shaft is of SS 410. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - Motor portion covered with corrosive resistance Stainless steel J4 shell - More durability and hygiene - High operating efficiency - Specially designed thrust bearing to withstand high axial thrust load - Extremely hardwearing water lubricated bearing - Thread type motor construction ensures service feasibility - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pump set - Designed for wide voltage operation - Best alternative for JET & Compressor pump set - Additional intermediate bearing in higher stage pumps. Specification Power Range : 0.37 kW to 4.4 kW (0.50 HP to 6.0 HP) - Version : Single Phase 160V to 230V, Three Phase 350 to 415V, 50Hz AC Supply. Single Phase available in 0.5 HP to 5.0 HP Three Phase available in 1.0 HP to 6.0 HP - Speed : 2880 RPM - Head Range : 10 Mtr. To 340 Mtr. - Discharge Range : 450 LPM to 12 LPM - Outlet Size in Inch : 1.0 , 1.25, 1.5 & 2.0 - Degree of Protection : IP 58 - Direction of Rotation Minimum Cooling : Counter clockwise from driving end -1ph: Electrically Reversible -3ph - Thrust Load : 0.37 kW â?? 0.75 kW- 650 lbs, 1.1 kW -1.5 kW -1000 lbs, 2.2kW, 7.5 kW -1500 lbs. - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor Start Capacitor Run (CSCR): 3ph Direct Online (D.O.L) - Maximum Starts Per Hour : 20 Times
V6 Borewell Submersible Pumpset Falcon Premium 150 mm (6) Borewell Submersible Pumpsets are powered by water filled, rewindable submersible Motor suitable for continuous duty. The stator is wound with special water proof synthetic film insulated Copper winding wires and made up of low watt loss silicon steel laminations assembled under pressure. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - SS 304 Grade Investment Casting Bowl and SS-304 Grade Impeller in radial flow series - 60 feet head per stage in radial flow series - Specially designed high performance thrust bearing (SS-420 Tilting Pad with Carbon plate) to with stand axial thrust loads. - Dynamically balanced rotating parts ensures minimum vibration and longer life - Motor portion covered with corrosive resistance Stainless steel J4 shell - More durability and hygiene - High operating efficiency - Extremely hardwearing water lubricated bearing - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pumpset - Designed for wide voltage operation - Additional intermediate bearing in higher stage pumps - Fully SS pump set are available in SS - 304 Grade Specification - Power Range : 2.2 kW to 30 kW (3.0 HP to 40 HP) - Version : Single Phase 180V to 230V, Three Phase 350 to 415V, 50Hz AC Supply. - Speed : 2900 RPM - Head Range : 12 Mtr. To 600 Mtr. - Discharge Range : 1080 LPM to 170 LPM - Outlet Size in Inch : 2.0, 2.5 , & 3.0 - Degree of Protection : IP 58 - Direction of Rotation : Counter clockwise from driving end -1 pH Electrically Reversible -3ph - Thrust Load : 2.2 kW 4.5 kW - 3500 lbs, 5.5 kW - 30 kW - 6000 lbs - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor Start Capacitor Run (CSCR) upto 2.2kW: 3ph -Direct Online (D.O.L) upto 5.5 kW, Star Delta (SD) upto 30 kW - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
Falcon Premium 150 mm (6) Borewell Submersible Pumpsets are powered by water filled, rewindable submersible Motor suitable for continuous duty. The stator is wound with special water proof synthetic film insulated Copper winding wires and made up of low watt loss silicon steel laminations assembled under pressure. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles Salient Features - SS 304 Grade Investment Casting Bowl and SS-304 Grade Impeller in radial flow series - 60 feet head per stage in radial flow series - Specially designed high performance thrust bearing (SS-420 Tilting Pad with Carbon plate) to with stand axial thrust loads. - Dynamically balanced rotating parts ensures minimum vibration and longer life - Motor portion covered with corrosive resistance Stainless steel J4 shell - More durability and hygiene - High operating efficiency - Extremely hardwearing water lubricated bearing - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pumpset - Designed for wide voltage operation - Additional intermediate bearing in higher stage pumps - Fully SS pump set are available in SS - 304 Grade Specification - Power Range : 2.2 kW to 30 kW (3.0 HP to 40 HP) - Version : Single Phase 180V to 230V, Three Phase 350 to 415V, 50Hz AC Supply. - Speed : 2900 RPM - Head Range : 12 Mtr. To 600 Mtr. - Discharge Range : 1080 LPM to 170 LPM - Outlet Size in Inch : 2.0, 2.5 , & 3.0 - Degree of Protection : IP 58 - Direction of Rotation : Counter clockwise from driving end -1 pH Electrically Reversible -3ph - Thrust Load : 2.2 kW 4.5 kW - 3500 lbs, 5.5 kW - 30 kW - 6000 lbs - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor Start Capacitor Run (CSCR) upto 2.2kW: 3ph -Direct Online (D.O.L) upto 5.5 kW, Star Delta (SD) upto 30 kW - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
V5 Borewell Submersible Pumpset Falcon Premium 125 mm (5) Borewell Submersible pump sets are powered by water filled, rewindable submersible motor suitable for continuous duty. The stator is wound with special water proof synthetic film insulated copper winding wires. And, it is made up of low watt loss silicon steel laminations which are assembled under pressure and rigidly locked in stainless steel stators shell. Pump Liquids - Clean - Thin - Non-Aggressive - Non-Explosive - Clear - Cold - Fresh water - Without abrasives - Solid particles. Salient Features - SS 304 Grade Investment Casting Bowl and Impeller in Radial Flow Series.(GRS - Series) - 9 Mtr. Head Per Stage In Radial Flow Series. - Specially designed high performance thrust bearing (SS-420 tilting pad with carbon plate) to withstand axial thrust loads. - Dynamically balanced roating parts ensure minimum vibration and longer life - Motor Portion covered with corrosion resistant S.S. J4 shell - More durability and hygiene - High operating efficiency - Extremely hardwearing water lubricated bearing - Thread type motor construction ensures service feasibility - Specially designed Deep Drawn type pump ensures perfect alignment and Thereby increases the life of the pumpset - Designed for wide voltage operation - Best alternative for JET & Compressor pump set - Additional intermediate bearing in higher stage pumps - Fully SS pumps are available in (GRS - Series) Specification - Power Range : 2.2 kW to 9.3 kW (3 HP to 12.5HP) - Version : Single Phase 180V to 230V, Three Phase 350 to 415V, 50Hz AC Supply (Single Phase available in 3 HP to 5 HP) - Speed : 2880 RPM - Head Range : 12 Mtr. To 640 Mtr. - Discharge Range : 690 LPM to 80 LPM - Outlet Size in Inch : 1.5 , 2.0" & 2.5" - Degree of Protection : IP 58 - Direction of Rotation : Counter clockwise from driving end -1 pH Electrically Reversible -3ph - Thrust Load : 2.2 kW, 4.5 kW- 3500 lbs, 5.5 kW to 9.3 kW -6000 lbs - Flow Along the Motor : 0.15 m/sec. - Type of Duty : S1 (Continuous) - Method of Starting : 1ph-Capacitor Start Capacitor Run (CSCR) up to 2.2 kW, 3ph - Direct Online (D.O.L.) upto 5.5 kW, Star Delta (SD) upto 9.3 kW - Maximum Starts Per Hour : 20 Times Characteristics Of Clear Cold Water - Maximum liquid temperature : 33C max - Permissible amount of sand : 25 g/m - Allowable solids : 3000 ppm (max.) - Chloride ion density : 500 ppm (max.) - Turbidity : 50 ppm silica scale (max.) - Hardness (Drinking Water) : 300 ppm (max.) - Specific gravity : 1.004 (max.) 6 - Viscosity : 6 1.75 x 10 m/sec (max.) - Ph Value : 6.5 to 8.5
