Design Features & Benefits
The spiral plate heat exchanger is made by rolling two long metal plates around a center core to form two concentric spiral flow passages, one for each fluid. The plate edges are welded shut so that each fluid stays within its own passage and there is no flow bypassing or intermixing. Channel plate width and spacing (gap between plates) are optimized for the specified duty, maximum heat transfer, and ease of access. The plate gap is maintained by welded spacer studs although some designs do not require them.
Due to its inherent circular design and large surface area to volume ratio, the spiral heat exchanger offers unique advantages over other types of heat exchangers like the shell and tube.
High Thermal Efficiency
Single and long curving flow passages with a uniform rectangular cross-section ensure superior flow distribution, intense turbulence, and high heat transfer coefficients (50-100% greater than shell & tubes).
Self-Cleaning Passages
The spiral's single-flow passages induce high shear rates that scrub away deposits as they form. This self-cleaning effect reduces fouling and makes spiral heat exchangers ideal for handling tough fluids such as process slurries, sludge, and media with suspended solids or fibers.
Countercurrent or Co-current
Spiral heat exchangers normally operate in true countercurrent flow for close approaches and temperature crosses. Occasionally a co-current flow design has major benefits, especially in cooling or heating fluids prone to gelation, burn-on, freezing or similar skin temperature related fouling.
Small Footprint & Easy Access
The spiral heat exchanger is compact and requires minimal space for installation and servicing. Removable covers provide easy access to interior heat transfer surfaces for field inspections, routine maintenance, or manual cleaning if required.
Welcome to A.S Engineers & Fabricators, where innovation meets excellence. We are thrilled to introduce our latest breakthrough: the Heat Exchanger. Engineered with precision and crafted with care, our Heat Exchanger is poised to redefine the standards of heat transfer efficiency in diverse industrial applications. In today's dynamic industrial landscape, optimizing heat transfer is essential for enhancing productivity, reducing energy consumption, and ensuring the reliability of critical processes. With this in mind, our team at A.S Engineers & Fabricators has developed a state-of-the-art Heat Exchanger that promises unmatched performance and reliability. MOC:- SS304,SS316,SS316l,Carbon Steel Strategies by heat Exchanger Fluid Selection: Choose the right fluids based on their thermal conductivity and heat capacity to maximize heat transfer efficiency. Matching the properties of the fluids to the application ensures optimal performance. Flow Control: Implement proper flow control mechanisms to regulate the movement of fluids within the Heat Exchanger. This ensures uniform heat distribution and prevents the formation of hot spots or cold spots, enhancing overall efficiency. Temperature Monitoring: Utilize advanced temperature monitoring systems to continuously monitor the temperature of the fluids entering and exiting the Heat Exchanger. This allows for real-time adjustments to optimize heat transfer performance and maintain desired operating conditions Efficient Heat Transfer Our heat exchanger ensures efficient transfer of heat between two fluids, allowing you to maintain optimal temperatures in your processes Cost-Effective Solution By effectively utilizing heat exchange principles, our product helps you save on energy costs, making it a cost-effective solution for your operations Enhanced Performance With improved heat transfer efficiency, our heat exchanger boosts the performance of your equipment and processes, leading to increased productivity Customizable Designs We offer customizable designs tailored to your specific requirements, ensuring that our heat exchanger seamlessly integrates into your existing systems Durable Construction Built with high-quality materials and precision engineering, our heat exchanger is durable and reliable, providing long-lasting performance in demanding industrial environments Easy Maintenance Designed for easy maintenance and servicing, our heat exchanger minimizes downtime and ensures smooth operation, allowing you to focus on your core business activities
Shell and Tube Heat Exchanger
Plate Heat Exchanger uses metal plates to transmit heat between two fluids and is available in different specifications. Also, using this modern solution has more advantages over conventional heat exchangers. At Process Engineers And Associates, you will get the unparalleled quality at industry leading prices. Being one of the industryâ??s leading Plate Heat Exchanger Manufacturers In Delhi/NCR, we offer several specifications to choose from. Major Characteristics Of Plate Heat Exchanger Are: Simple And Compact Design: This Industrial Plate Heat Exchanger has a simple fabrication and comes in small and easy-to-use designs to fit in your industry premises. These thin sheets have corrugations and patterns to increase the surface area as well as the efficiency of the products. Quick To Clean And Maintain: These Heat Exchangers are made of good quality metal, which makes it easier to clean and maintain them after completing the application. Easy To Enhance The Capacity: You can simply expand the size and capacity of the sheet by just adding one along with others. Application Areas: Steel Industry Marine Industry Pharma Industry Dairy Industry Beverage Industry
FITZER INCORPORATION, is engage in the field of Design, Manufacturing & Exporting various types of such as, Extruded finned tube, Serrated finned tube, Spiral finned tube, Crimped finned tube, wire wound finned tube, Helical finned tube, welded finned tube, H' type finned tube, Economizer coil, Spiral type Heat exchanger, Finned Tube Heat Exchangers, Oil coolers Fin Fan Coolers Process Gas Cooler, Air Heater, Air Pre Heaters, , Hydraulic oil coolers, Air Cooled Heat Exchangers & various types of Shell & Tube Heat exchangers / Evaporators / Condensers, Industrial Dehumidifiers, Blowers & Evaporative Condenser Other Products: - Block Ice Plant, Tube Ice Plants, Flake Ice Plants. Our brand chooses to stand firm in the Indian & International market with promise, Standard & guarantee. Established by two technocrats vast experience in Stainless Steel Fabrication, Thermal Heat Transfer Systems & Refrigeration HVAC equipment Our team result oriented Qualified Techno-Commercial Staff having spirit of team work, enthusiasm and a passion for excellence to deliver outstanding performance in the field of manufacturing GMP and Non GMP Equipments for Chemical, Pharmaceutical, Paints and Other Process Industries. We design and manufacture as per international standard such as ASME / TEMA Our products can be seen operating in refineries & petrochemical, pharmaceutical, chemical, marine, steel & various process industries.
Tube Bundle Heat Exchangers U Tube bundle Heat Exchangers can duplicate any existing bundle to include dimensions, materials and performance. A heat-exchanger system consisting of a bundle of U tubes hairpin tubes surrounded by a shell outer vessel. One fluid flows through the tubes, and the other fluid flows through the shell, around the tubes. One of the most common applications is the cooling of Hydraulic Fluid. And oil in engines, transmissions and hydraulic power packs. With the right choice of materials they can used to cool or heat other mediums. Such swimming pool water or charge air.
In Heat exchanger system, the new and latest type of compact and effective model Heat exchanger is plate type heat exchanger. Another type of heat exchanger is the plate heat exchanger. One composed of multiple, thin, slightly-separated plates that have very large surface areas and fluid flow passages for heat transfer. This stacked-plate arrangement can be more effective, in a given space, than the shell and tube heat exchanger. Advances in gasket and brazing technology have made the plate-type heat exchanger increasingly practical. In HVAC applications, large heat exchangers of this type called plate-and-frame; when used in open loops, these heat exchangers are normally of the gasketed type to allow periodic disassembly, cleaning, and inspection. There are many types of permanently-bonded plate heat exchangers. Such as dip-brazed and vacuum-brazed plate varieties, and they are often specified for closed-loop applications such as refrigeration. Plate heat exchangers also differ in the types of plates that used, and in the configurations of those plates. The closely spaced metal heat transfer plates have troughs or corrugations. Which induce turbulence to the liquids flowing as a thin stream between the plates. The plates have corner ports. Which in the complete plate pack form a manifold for even fluid distribution to the individual plate passages. As an exclusive feature, parallel flow heat exchanger plates have interlocking gaskets. In which upstanding lugs and scallops are sited intermittently around the outside edges. The seal between the plates is established by a peripheral gasket which also separates the thru port and flow areas with a double barrier. The interspaces vented to atmosphere to prevent cross-contamination in the rare event of leakage. Plate heat exchanger, consists of a stationary head and end support connected by a top carrying bar and bottom guide rail. These form a rigid frame, which supports the plates and moveable follower. The closely spaced metal heat transfer plates have troughs or corrugations. Which induce turbulence to the liquids flowing as a thin stream between the plates. The plates have corner ports, which in the complete plate pack form a manifold for even fluid distribution to the individual plate passages. For further details for plate heat exchanger, please contact our marketing division.
We are the leading manufacturers of Air heat exchangers in India. Brazed Plate Heat Exchangers represent the most compact, rugged and cost-effective means of transferring heat in many industrial and refrigerant applications. Built from 316 stainless steel with copper brazing materials, they provide exceptional corrosion resistance. The SB-Series features corrugated plates that produce highly turbulent flow in a true counter-current direction. This results in high efficiency and a very compact heat exchanger design. Due to the smaller size and reduced material content, they can be the most economical heat transfer choice.API Heat Transfer Brazed Plate Heat Exchangers are available for process and refrigeration applications. Made from stainless-steel plates and copper or nickel brazing materials, they are suitable for a wide variety of heat exchanger applications. Specifications The brazed plates form two separate channel systems. The two media assume a true countercurrent flow, completely isolated from each other. This channel configuration is designed to produce high turbulence, promoting maximum heat transfer. Applications Hydronic heating Domestic hot water heating Radiant heating Snow & ice melting Chilled water cooling Beer & wort chilling Hydraulic oil cooling Outdoor wood furnaces/stoves/boilers and other water to water and liquid to liquid heat transfer applications. Advantages Flexibility to change plate arrangement and to add or remove plate Optimized heat recovery Easy maintenance and suitable for CIP, plate pack easily accessible No mixing of product High heat transfer coefficients Compact constructions
We manufacture Shell & Tube type Heat Exchangers in a wide variety of sizes & materials. We have a complete facility to design (Thermal and Mechanical) and manufactures complete range of Shell and Tube Heat Exchangers for cooling, condensing and heating application. A Shell & Tube Heat Exchanger Consists of a Shell with Traditional plain tubes or enhanced surface tubes for high thermal performance.
A spiral heat exchanger refers to a pair of flat surfaces that are coiled to form the two channels in a counter-flow arrangement. Each of the two channels has one long curved path. The main advantage of this device is its highly efficient use of space.
