Dewaxing Autoclave
Dewaxing autoclave uses the high temperature and high pressure steam to remove wax from ceramic shell mold. FUGE dewaxing autoclave adopts the Siemens control system to automate the dewaxing process. In the whole process of lost wax, our dewaxing autoclave needs no labor to operate the machine. We also installed double safety protection devices on our dewaxing autoclave.
Dewaxing autoclave key features
Efficiency: Designed as an integration of the steam boiler and dewaxing chamber to save space and promote efficiency.
Easy operation Easy to operate in automatic and manual mode.
Fast: Double layers pressure vessel takes short time for pressure balance, and the time can be adjusted on certain conditions.
Stability: Siemens PLC programmable controller with strong anti-interference ability and stable performance.
Traceability: Paperless recorder to monitor the whole working status, and allow user downloads the technical process data for analysis.
Green Optional Heat Recovery Unit to save cost.
Parameter list
1 MODEL FG-TLF1000 FG-TLF1200 FG-TLF1400
2 Design pressure 1.0 1.0 1.0
3 Design temperature 183.2 183.2 183.2
4 Working pressure 0.9 0.9 0.9
5 Working temperature 179 179 179
6 Pressure
Balance Time 5s(at the pressure of 0.6 ) 5s(at the pressure of 0.6 ) 5s(at the pressure of 0.6 )
7 Inner Dimension 10001200 12001500 1400 1600
Leaching Autoclave
The Ceramic Core Leaching Autoclave is designed for removing the silica-based ceramic cores. We have delivered many sets of core leaching autoclave to the aerospace turbine blades manufacturers all over the world. Except for the ceramic core leaching autoclave, we also can customize the core leaching autoclave for aluminum core.
The core leaching autoclave is widely used in high end precision castings manufacturing, and turns to be the most important core equipment during the investment casting.
Key features
Efficiency : FUGE core leaching autoclave completes core leaching within several hours
Safety : FUGE core leaching autoclave has no caustic liquid and air leaking to ensure the safety of environment and operator during its running .
Stability : FUGE core leaching autoclave uses international brand key parts to ensure the reliable and stable running.
Saving cost: FUGE core leaching autoclave use caustic and water circulating system aims to save costs.
APC: FUGE core leaching autoclave is easy to operate and maintain through Siemens PLC control system and FUGE Advanced control technology.
Telecommunication: FUGE core leaching autoclave has remote monitoring system facilitates the diagnosis and maintenance of the autoclave .
Parameter list
No. Name Specification
1 Model FG-TXF600 FG-TXF750 FG-TXF1065
2 Diameter 600mm 750 mm 1065mm
3 Depth 1200mm 1200 mm 1800mm
4 Effective working diameter 520mm 700 mm 990mm
5 Effective working depth 1000mm 1000 mm 1400mm
6 Maximum design pressure 10 bar 10bar 10bar
7 Normal working pressure 6 bar 6 bar 6 bar
8 Control system Siemens PLC Siemens PLC Siemens PLC
Ceramic Core Leaching Autoclave
The Ceramic Core Leaching Autoclave is designed for removing the silica-based ceramic cores. We have delivered many sets of core leaching autoclave to the aerospace turbine blades manufacturers all over the world. Except for the ceramic core leaching autoclave, we also can customize the core leaching autoclave for aluminum core.
The core leaching autoclave is widely used in high end precision castings manufacturing, and turns to be the most important core equipment during the investment casting.
Key features
â?¢ Efficiency : FUGE core leaching autoclave completes core leaching within several hours
â?¢ Safety : FUGE core leaching autoclave has no caustic liquid and air leaking to ensure the safety of environment and operator during its running .
â?¢ Stability : FUGE core leaching autoclave uses international brand key parts to ensure the reliable and stable running.
â?¢ Saving cost: FUGE core leaching autoclave use caustic and water circulating system aims to save costs.
â?¢ APC: FUGE core leaching autoclave is easy to operate and maintain through Siemens PLC control system and â??FUGEâ?? Advanced control technology.
â?¢ Telecommunication: FUGE core leaching autoclave has remote monitoring system facilitates the diagnosis and maintenance of the autoclave .
Parameter list
No. Name Specification
1 Model FG-TXF600 FG-TXF750 FG-TXF1065
2 Diameter 600mm 750 mm 1065mm
3 Depth 1200mm 1200 mm 1800mm
4 Effective working diameter 520mm 700 mm 990mm
5 Effective working depth 1000mm 1000 mm 1400mm
6 Maximum design pressure 10 bar 10bar 10bar
7 Normal working pressure 6 bar 6 bar 6 bar
8 Control system Siemens PLC Siemens PLC Siemens PLC
Mechanical hose forming machine contains 2 machine working scopes: DN6-25/ DN 32-50mm.
The remarkable advantage of mechanical hose forming machine lies in the combination of tube mill and hose forming portion. The coil is welded into round pipe and goes directly into the hose forming head, and then comes out as flexible hose.
This kind of hose forming machine can rapidly produce massive flexible hose, and its capacity can rise up to 50m/ hr.
We supply a wide range of hydraulic hose bellow forming machines.
One is common hydraulic bellow forming machine which covers DN25-150mm, DN50-300mm, DN80-400mm and forms max double layers of hose and bellow.
The other version is updated to form hose and bellows without any scratch on the surface of the bellow and hose.
Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine.
Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers.
Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine.
Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status.
There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam.
We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves.
Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.
We supply a wide range of hydraulic hose bellow forming machines.
One is common hydraulic bellow forming machine which covers DN25-150mm, DN50-300mm, DN80-400mm and forms max double layers of hose and bellow.
The other version is updated to form hose and bellows without any scratch on the surface of the bellow and hose.
Vacuum Precision Casting Furnace
Vacuum precision casting furnace is designed for Melting heat-resistant high-temperature alloy material,and Casting of Equiaxed under vacuumed condition as well as for directionally solidified (DS) or single crystal (SC) structures .
Efficiency :Crucible Basket to ensure fast crucible exchange and continuous operation.
Easy operation: Humanized operation interface; rotary tower charging and temperature measuring devices to freely switch between load charge material and read temperature.
The auto punch bellow forming machine is divided into several ranges: DN100-1200mm, DN100-1600mm, DN1500-5000, customized.
Auto expansion joint machine adopts our patent technology of rotating salver and the cones retract system; FUGE bellow forming machines use Siemens PLC and German Balluff sensors and servo motors to be more precise; the punch bellow forming machine owns 3 working positions and can form 3 bellows at the same time.
The mechanical expansion joint forming machine is powerful enough for multiple layers of bellow and different materials, such as SS, Inconel.
tube mill
(1)welding pipe diameter: 8-150,.
(2)Thickness 0.2-1.2mm
(3)Speed: 1.5-3m/ min
(4)Accessories welding unit:Panasonic TIG150.
(5)Welding pipe diameter:50-300mm.
(6)Thickness 0.2-1.5mm
(7)Speed: 1.5-3m/ min
(8)Accessories welding unit:Panasonic TIG150.
The auto punch bellow forming machine is divided into several ranges: DN100-1200mm, DN100-1600mm, DN1500-5000, customized.
Auto expansion joint machine adopts our patent technology of rotating salver and the cones retract system; FUGE bellow forming machines use Siemens PLC and German Balluff sensors and servo motors to be more precise; the punch bellow forming machine owns 3 working positions and can form 3 bellows at the same time.
The mechanical expansion joint forming machine is powerful enough for multiple layers of bellow and different materials, such as SS, Inconel.
Wax injection machine
FUGE wax injection machine is special designed for producing small size, high precision and complicated wax patterns in the investment casting process. Our wax injection machine was widely used in aerospace investment casting and high end precision casting area.
FUGE wax injection machine features :
Advanced Control System:
Independent temperature control partitions(control temperature for wax of partitions);Accurate wax flow and Injection Pressure.
Convenience : Maximum memory is 50 sets parameters .
Safety : Auto alarm system to fix faults in time.
No. Description Specification
1 Model FG-ZLJ10 FG-ZLJ25 FG-ZLJ50 FG-ZLJ100
2 Construction Double Station/Pillars Single
Station /C type Single
Station /C type Single
Station /C type
3 Clamp Force 10 ton 9-25 ton 9-50 ton 100 ton
4 Wax Reservoir Capacity 113L 113L 113L 113L
5 Single Shot Capacity 1.2 L/station 0ï½?2.5 L 0ï½?6.5 L 0ï½?6.5
6 Injection Pressure 3.5 â?? 70 bar 3.5 â?? 70 bar 3.5 â?? 70 bar 3.5 â?? 70 bar
7 Electrical Standard 380V�±10%,
50�±2Hz, 3ph 380V�±10%,
50�±2Hz, 3ph 380V�±10%,
50�±2Hz, 3ph 380V�±10%,
50�±2Hz, 3ph
8 Power 19.5 KVA 14.5 KVA 14.5 KVA 17 KVA
9 Air requirement 5.3 bar 5.3 bar 5.3 bar 5.3 bar
10 Telecommunication Optional Optional Optional Optional
uge wax injection machine has types like 10T double position column type, 25T single position type, 50T single position C type, 100T single position C type and other specifications, the wax storage cylinder volume is able to reach 113L.
And we also offer customization according to customers specific parameters .
Our equipment has the following advantages
Advanced control system the machine is equipped with independent temperature control area, wax temperature partition control area, accurately controlling the wax material�¢??s pressure and wax inflow amount
Convenient the parameter data of injection process of 50 sets of molds can be stored at the same time, which greatly saves the time of repeated input and improves the overall efficiency
Safety this model has the automatic alarm function, in any part during the production which is beyond its control limit, it will automatically send warning or immediately prohibit the equipments operation.
user friendly optional automatic wax box, automatic wax absorption and wax melting, reduce manual operation, convenient and quick.
This figure below is the model 25T wax injection equipment
Ceramic injection machine
FUGE ceramic core injection machine can helps you to build the most solid and precise ceramic core pieces. Our ceramic core injection machine owns 7 independent temperatures control zone. The ceramic core pattern out of our ceramic core injection machine has been tested by many turbine blades manufacturers. They highly prized our core injection machine for its precise and steady performance during work.
Operation: Easy to operate in manual and automatic modes .
Reasonable structure: C-Frame to save space .
Convenience : HMI is to display the parameters of auto setting pressure .
Multi-protection: It equipped with multi-protection for nozzle position , overpressure, dual temperature , pinch hand .
Advanced Control System: Precisely control temperature,flow and pressure for injecting , to ensure the qualify of ceramic cores.
Description Parameters
Model FG-TXJ35T FG-TXJ50T
Max. Clamp force 35T 50T
Platen stroke 535mm 535mm
Injection Pressure 0.35-8MPaï¼?Adjustableï¼? 0.35-8MPaï¼?Adjustableï¼?
Single Shot Capacity 3.2Lï¼?Adjustableï¼? 3.2Lï¼?Adjustableï¼?
Ceramic Reservoir Capacity 76L 76L
Air pressure 0.6MPa(Dry and clean air ) 0.6MPa(Dry and clean air )
Electrical Standard 380V 50Hz 3ph 18KW 380V 50Hz 3ph 30KW
Dimension LXWXH 1450mmX2224mmX2996mm 150mmX2355mmX3016mm
The auto punch bellow forming machine is divided into several ranges: DN100-1200mm, DN100-1600mm, DN1500-5000, customized.
Auto expansion joint machine adopts our patent technology of rotating salver and the cones retract system; FUGE bellow forming machines use Siemens PLC and German Balluff sensors and servo motors to be more precise; the punch bellow forming machine owns 3 working positions and can form 3 bellows at the same time.
The mechanical expansion joint forming machine is powerful enough for multiple layers of bellow and different materials, such as SS, Inconel.
Multi-layer square & ellipse bellow forming machine can form the square and ellipse bellow with only 1 seam line.
Rectangular expansion joint is usually welded by 4 pieces of rectangular bellow corner, but such structure sacrifaces its power and flexibility. To solve such outcoming, we developped a one time forming machine to make multiple plies of square expansion joints.
Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine.
Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers.
Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine.
Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status.
There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam.
We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves.
Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.
Diameter of spring bellow machines are divided 5 machines to cover DN10-150.
The spring bellow forming machine is used for making highly precise bellows, efficient and easy. The bellows made out of spring bellow forming machine features for its high flexibility.
Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine.
Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers.
Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine.
Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status.
There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam.
We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves.
Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.
Bellow re-rolling machine includes DN100-1200mm,DN 860-3000mm
Bellow re-roller is used to modify the bellow shape after convolution formed by the auto punch bellow forming machine. It can increase the convolution height and narrow the pitch.
There are 2 types of bellow re-roller: one type is auto controlled with Siemens control system, the other one is manually controlled by operator.
Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine.
Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers.
Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine.
Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status.
There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam.
We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves.
Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.
1. Auto trimming and Vanstone machine applies to DN150-1000
2. Max thickness for auto trimming function: 3.5 mm
3. Max angle for auto Vanstone function: 90.
Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine.
Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers.
Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine.
Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status.
There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam.
We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves.
Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.
1. Range : DN8-50mm
2. The segmented spiral hose forming machine specification can be customized due to requirement.
3. Machine is equipped with length counter and auto cutting device.
4. The sprinkler hose is made of the the segmented spiral hose forming machine
Wax injection machine
FUGE wax injection machine is special designed for producing small size, high precision and complicated wax patterns in the investment casting process. Our wax injection machine was widely used in aerospace investment casting and high end precision casting area.
FUGE wax injection machine features :
Advanced Control System:
Independent temperature control partitions(control temperature for wax of partitions);Accurate wax flow and Injection Pressure.
Convenience : Maximum memory is 50 sets parameters .
Safety : Auto alarm system to fix faults in time.
No. Description Specification
1 Model FG-ZLJ10 FG-ZLJ25 FG-ZLJ50 FG-ZLJ100
2 Construction Double Station/Pillars Single
Station /C type Single
Station /C type Single
Station /C type
3 Clamp Force 10 ton 9-25 ton 9-50 ton 100 ton
4 Wax Reservoir Capacity 113L 113L 113L 113L
5 Single Shot Capacity 1.2 L/station 0 2.5 L 0 6.5 L 0 6.5
6 Injection Pressure 3.5 70 bar 3.5 70 bar 3.5 70 bar 3.5 70 bar
7 Electrical Standard 380V ±10%,
50 ±2Hz, 3ph 380V ±10%,
50 ±2Hz, 3ph 380V ±10%,
50 ±2Hz, 3ph 380V ±10%,
50 ±2Hz, 3ph
8 Power 19.5 KVA 14.5 KVA 14.5 KVA 17 KVA
9 Air requirement 5.3 bar 5.3 bar 5.3 bar 5.3 bar
10 Telecommunication Optional Optional Optional Optional
Ceramic injection machine
FUGE ceramic core injection machine can helps you to build the most solid and precise ceramic core pieces. Our ceramic core injection machine owns 7 independent temperatures control zone. The ceramic core pattern out of our ceramic core injection machine has been tested by many turbine blades manufacturers. They highly prized our core injection machine for its precise and steady performance during work.
Operation: Easy to operate in manual and automatic modes .
Reasonable structure: C-Frame to save space .
Convenience : HMI is to display the parameters of auto setting pressure .
Multi-protection: It equipped with multi-protection for nozzle position , overpressure, dual temperature , pinch hand .
Advanced Control System: Precisely control temperature,flow and pressure for injecting , to ensure the qualify of ceramic cores.
Description Parameters
Model FG-TXJ35T FG-TXJ50T
Max. Clamp force 35T 50T
Platen stroke 535mm 535mm
Injection Pressure 0.35-8MPa Adjustable 0.35-8MPa Adjustable
Single Shot Capacity 3.2L Adjustable 3.2L Adjustable
Ceramic Reservoir Capacity 76L 76L
Air pressure 0.6MPa(Dry and clean air ) 0.6MPa(Dry and clean air )
Electrical Standard 380V 50Hz 3ph 18KW 380V 50Hz 3ph 30KW
Dimension LXWXH 1450mmX2224mmX2996mm 150mmX2355mmX3016mm
Dewaxing Autoclave
Use the high temperature and high-pressure steam to dewax from ceramic shell mold
Key features
Efficiency Designed as an integration of the steam boiler and dewaxing chamber to save space and promote efficiency.
Easy operation�¯ Easy to operate in automatic and manual modes .
Fast Double layers pressure vessel takes short time for pressure balance, and the time can be adjusted on certain conditions.
Stability : Siemens PLC programmable controller with strong anti-interference ability and stable performance.
Traceability Paperless recorder to monitor the whole working status, and allow user downloads the technical process data for analysis.
Green Optional Heat Recovery Unit to save cost.
Parameter list
1 MODEL FG-TLF1000 FG-TLF1200 FG-TLF1400
2 Design pressure 1.0MPa 1.0MPa 1.0MPa
3 Design temperature 183.2 183.2 183.2
4 Working pressure 0.9 MPa 0.9 MPa 0.9 MPa
5 Working temperature 179 179179
6 Pressure
Balance Time 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa)
7 Inner Dimension 1000-1200120 1500 1400 1600
8 Dewaxing Time 0 60min (Adjustable 0 60min (Adjustable 0 60min (Adjustable
9 Heat Recovery Unit Optional Optional Optional
10 Overall Size 3600(L) 2200(W) 2400mm(H) 3930(L) 2300(W) 2910mm(H) 4350(L)*2460(W)*3100mm(H)
it can produce DN8-50mm.
With or without braid.
-
Ceramic Core Leaching Autoclave
The Ceramic Core Leaching Autoclave is designed for removing the silica-based ceramic cores. We have delivered many sets of core leaching autoclave to the aerospace turbine blades manufacturers all over the world. Except for the ceramic core leaching autoclave, we also can customize the core leaching autoclave for aluminum core.
The core leaching autoclave is widely used in high end precision castings manufacturing, and turns to be the most important core equipment during the investment casting.
Key features
â?¢ Efficiency : FUGE core leaching autoclave completes core leaching within several hours
â?¢ Safety : FUGE core leaching autoclave has no caustic liquid and air leaking to ensure the safety of environment and operator during its running .
â?¢ Stability : FUGE core leaching autoclave uses international brand key parts to ensure the reliable and stable running.
â?¢ Saving cost: FUGE core leaching autoclave use caustic and water circulating system aims to save costs.
â?¢ APC: FUGE core leaching autoclave is easy to operate and maintain through Siemens PLC control system and â??FUGEâ?? Advanced control technology.
â?¢ Telecommunication: FUGE core leaching autoclave has remote monitoring system facilitates the diagnosis and maintenance of the autoclave .
Parameter list
No. Name Specification
1 Model FG-TXF600 FG-TXF750 FG-TXF1065
2 Diameter 600mm 750 mm 1065mm
3 Depth 1200mm 1200 mm 1800mm
4 Effective working diameter 520mm 700 mm 990mm
5 Effective working depth 1000mm 1000 mm 1400mm
6 Maximum design pressure 10 bar 10bar 10bar
7 Normal working pressure 6 bar 6 bar 6 bar
8 Control system Siemens PLC Siemens PLC Siemens PLC
Stainless steel braiding machine
(1)No.of carrier: 20,24,36, 48, 64, 72, 96.
(2)Braiding diameter: 6-13, 10-31, 15-45, 30-75, 51-110, 80-150, 150-400mm.
(3)We provide wide range of hose and bellow products. By using own-designed expansion joint forming machine, our products possess excellent quality and absolute price advantage.
Bellow re-rolling machine DN100-1200-3500mm.
(1)Re-rolling machine DN100-1200-3000mm. Re-rolling machine is used for re-rolling the bellow convolutions, make the height higher, the pitch smaller,thus to improve the bellow quality and capacity.
(2)We provide wide range of hose and bellow products. By using own-designed expansion joint forming machine, our products possess excellent quality and absolute price advantage.
Tube expander
(1)tube expander is used for expanding the bellow cuff into the required size, so that it is easy to fix flange and weld pipes.
(2)DN56-300mm, DN300-1450mm.
1. Expansion joint machine series:
---Automatic punch expansion joint forming machine DN100-7000mm
---Bellow re-rolling machine
---Tube expander
---Rubber expansion joint forming machine
---Elastic elements machine
2. Flexible hose series:
---Annular hose machine DN6-350
---Helix hose machine DN8-50
---Tube mill and seam welder
3.Braiding machine
As the founder of super flexible metal hose,
the first generation hose's production process and parameters at the end of the last century ,This parameter has passed the rigorous pressure endurance test, and is currently the most widely used and authoritative industry standard data inside the international market, Around the year 2010, designed and developed our continuous hose forming machine DN6 50mm according to this parameter
The parameter for hose shown above can satisfy most applications scenarios such as gas, bathroom, and fire protection. However, with the increasing demand of the usage of hoses, users have higher requirements for the performance of hoses. for example in Vacuuming, instrumentation, aerospace and other complex applications , so they require more flexible and durable hoses, also known as ultra-flexible hose
The common production process of compressed mechanical in China is firstly the hydraulic forming and then compressing. its a simple process and requires low technology standards. but its Disadvantages are low efficiency, hoses' length is limited and the high operating cost.
On the basis of the original parameters, our company redesigned the compressed mechanical hose DN6-50mm. The wave distance is 13 smaller than the data as in the parameter table shown above. It is one of the world's most flexible and difficult type of hose to produce
our compressed mechanical hose forming machine is using flow forming technology, combining welding and forming in one automatic production. Without even compressing, its elasticity and bending radius can reach more than two times that of ordinary hoses. With the high efficiency and low operating cost, it is so far the most efficient technology to produce dense wave hose.
Due to the irresistible advantages of high pressure, high elasticity, durability and high efficiency, our ultra flexible continuous hose has become a new star in the high end bellow hose market. As the continuous hoses are being applied to gas piping industry and more , it is believed that more and more industries will have the opportunity to apply our compressed mechanical hoses with better performance in their field
Dewaxing Autoclave
Dewaxing autoclave uses the high temperature and high pressure steam to remove wax from ceramic shell mold. FUGE dewaxing autoclave adopts the Siemens control system to automate the dewaxing process. In the whole process of lost wax, our dewaxing autoclave needs no labor to operate the machine. We also installed double safety protection devices on our dewaxing autoclave.
Dewaxing autoclave key features
Efficiency: Designed as an integration of the steam boiler and dewaxing chamber to save space and promote efficiency.
Easy operation Easy to operate in automatic and manual mode.
Fast: Double layers pressure vessel takes short time for pressure balance, and the time can be adjusted on certain conditions.
Stability: Siemens PLC programmable controller with strong anti-interference ability and stable performance.
Traceability: Paperless recorder to monitor the whole working status, and allow user downloads the technical process data for analysis.
Green Optional Heat Recovery Unit to save cost.
Parameter list
1 MODEL FG-TLF1000 FG-TLF1200 FG-TLF1400
2 Design pressure 1.0MPa 1.0MPa 1.0MPa
3 Design temperature 183.2 183.2 183.2
4 Working pressure 0.9 MPa 0.9 MPa 0.9 MPa
5 Working temperature 179 179 179
6 Pressure
Balance Time 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa)
7 Inner Dimension 1000 1200 1200 1500 1400 1600
8 Dewaxing Time 0 60min (Adjustable 0 60min (Adjustable 0 60min (Adjustable
9 Heat Recovery Unit Optional Optional Optional
10 Overall Size 3600(L) 2200(W) 2400mm(H) 3930(L) 2300(W) 2910mm(H) 4350(L)*2460(W)*3100mm(H)
Seam welder is used to weld a short piece of coil into pipe.
FUGE designs the seam welder applicable to various material. It's also installed with auto wire feeder for thick pipe, and also configured with option for auto alignment device as to help operator handling the seam welder easier.
Seam welder contains many different models based on different welding length. The longer the seam welder is, the stronger the welding shaft will be, and then the bigger its minimum applicable diameter.
it can produce DN8-50mm.
With or without braid.
The machine can produce DN6,16,20,25,32, 40,50,65,80, 100, 125, 150, 200, 250, 300, 350mm.
With or without braid.
Type 500mm 1000mm 1500mm 2000mm 2500mm 3000mm 3500mm
Min cylinder dia (mm) 110 150 180 230 280 340 400
Welding thickness 0.2-6mm 0.4-6mm 0.5-8mm
Welding speed(mm/min) 150-1500mm
shear machine
(1)thickness : 0.3-3mm
(2)Max width : 1300mm
(3)Limit of tensile strength for the sheared material : less than 500 N/m*m
