Pellet mill
Pellet fuel is made mainly of sawdust, shavings and fines leftover after processing trees for lumber and other wood products. At a pellet mill the material is dried, compressed, and formed into small eraser-sized bits they are clean, pleasant smelling and smooth to touch.
Working principle,
Adopt gear transition, and make pellets
Advantages of wood pellets,
* reduces our dependence on oil and gas.
* pellet fuel cost is not dictated by world events; therefore cost is more affordable and predictable.
* since pellet stove emissions are so low they can be burned in most areas even those with burning restrictions.
* pellet fuel has been proven to provide the cleanest burn of any solid fuel.
* only minimal clearance is needed for appliance installation. Because of the near total combustion (around 98.5%) pellet stoves produce virtually no creosote. This also allows installation of a pellet stove by direct vent... Without a chimney!
* sustainable source of fuel.
* reduces waste destined for landfills and the cost of disposing waste is greatly reduced.
* one ton of wood pellets has the heat value of about one and a half cords of wood and stacks easily in one third the space! this makes it possible to easily store fuel for the entire season.
* wood pellets are a clean, environmentally friendly, natural, renewable fuel resource.
pellet machine, with the advantages of low noise, easy and stable operation, high automation, can make pellet dia size from 6mm to 12 mm and the output capacity from 1.5t/h to 2.5t/h. We can offer you the complete solution for making pellets, from crushing, drying to pelletizing. Features : 1. This machine adopts gear first stage driving system, with ideal drive ratio and enormous driving force, its transmission us stable with low noise, operate simply, no blocking is happened to the machine easily. 2. The maximize design if pinch roller can lower the requirement to moisture content of materials in particle molding. 3. The motor and gear cases are installed at the heavy pedestal, pin coupling is used to realize direct connecting, which can exempt from foundation installation and easy to repair and maintain. 4. The machine is equipped with patented water circulation; the cooling system can be used to control the temperature rising of each part efficiently, to guarantee the continuous, stable, reliable running of the machines. 5. The machine adopts advanced variable frequency motor to feed, which equipped with overload intelligent protection.
Pellet mill You may look at on our company web. It's packed with sheet iron.
Flat-die pellet mill Packed in steel box
This is a new patent of pellet mill special for wood sawdust. But it can also apply to the stalk, straw, and son on. It is adopted the technology from Europe. The output volume is high, energy consumption is low and the operation is convenient. A) The materials are pressed by the 3 rollers at one time, so the pressed area increases 1 more roller, so the output is improved. B) The three rollers are designed fan-shaped and slanted to reduce the friction between the roller and the plate. Therefore the consumption is lower. Packed in steel box
1. Material can be dried in and stock - out, without drying, using differential, universal joint transmission, self-equipped motor or diesel engine, low energy consumption, high output, easy operation, low noise. 2ã??It has the characteristics of easy operation and simple process. It can be granulated with powder feed and grass meal without (or a little) liquid pouring Therefore, the moisture content of pellet feed is basically the moisture content of material before granulation, which is more conducive to storage. 3ã??Competitive price, good quality, dry material processing, high hardness, smooth surface and internal ripening of feed particles produced can improve the digestion and absorption of nutrients. 4ã??The new technology of extrusion granulation and polishing has completely solved the problems of low organic material addition and difficult granulation.
Pellet Mill Parts Pellet mills are essential machines used in the production of pellets from various raw materials, and they consist of several critical components that require regular maintenance and replacement. Key Components of Pellet Mills 1. Die and Rollers: The die is a crucial component that shapes the pellets. It has holes through which the raw material is pressed to form pellets. Dies can be made from various materials, but high-quality alloy steel is preferred for durability and resistance to wear. Rollers are used to push the material into the die. They come in different configurations depending on whether the mill is a flat die or a ring die type. Regular replacement of dies and rollers is essential due to their wear over time. 2. Bearings: Bearings reduce friction and support the moving parts of the pellet mill. High-quality bearings, such as those made by SKF, are crucial for the efficient operation and longevity of the machine. 3. Gearbox: The gearbox is responsible for transmitting power from the motor to the mill. It must be robust and designed to handle the operational stresses of the pelletizing process. Gearboxes made from high-quality materials ensure stable transmission and long service life. 4. Pellet Cutting Knives: These knives cut the formed pellets to the desired length. They are typically made of stainless steel to resist corrosion and are designed for easy adjustment. 5. Other Components: Additional parts include the principal axis, various nuts and screws, and the frame of the mill. Each of these parts plays a role in the overall functionality and stability of the machine. Importance of Quality Parts Using original and high-quality spare parts is crucial for maintaining the efficiency and effectiveness of pellet mills. Original parts are designed to fit perfectly and perform reliably, reducing the risk of breakdowns and extending the life of the equipment. Future Fortune emphasizes the use of wear-resistant materials and rigorous quality control in its parts production.
Pelleting animal feed for optimal nutritional feed and high feed conversion ratio The pellet production line consists of multiple steps, of which the pellet press is the main machine. At Future Fortune, we offer complete granulation solutions, including high-quality granulators and equipment such as crushers, screens and coolers. Pelleting lines connected to feed pellet machines have many advantages. Animal feed pelleting has the following advantages: High feed hygiene: During the feed pelleting process, it is easy to obtain temperatures of 81�° or higher, thereby removing salmonella. This temperature is obtained by adding steam and the frictional heat generated as the feed is pressed through the mold. High temperatures also destroy the most common bacteria and fungi. Increased nutritional value: Thermal treatment and subsequent cooling during feed pelleting increases the digestibility of the feed, thereby improving livestock performance (feed conversion ratio) Reduced waste: The transportation of pellet feed is cleaner and produces less dust than the transportation of powdered feed. Easy batching: Use an animal feed pellet machine to make batching easier and more accurate. No separation: Minerals and other heavy particles do not separate, so there is no possibility for animals to be selective. Increased Density: Generally speaking, the bulk density of pellets is 15% higher than that of meal. Shipping and Storage: Pellets are easier to ship because they donâ??t get stuck in pipes, bins, etc. The storage durability of pellet feed is also longer than that of powder feed. Animal feed pelleting machine is used to convert dry ground meal into small and medium-sized pellets for animal consumption. This process makes the feed tasty and easy to digest, which is very beneficial for poultry/animals. It can make pelleted feed for chickens, geese, pigeons, rabbits, cattle, sheep, yellow cattle, pigs, rabbits, etc. They make pelleted feeds because they are a balanced combination of various nutrients for better growth of animals such as livestock and poultry. Future Fortune can provide compact solutions for animal feed pellet production lines as well as single animal feed pellet manufacturing machines. We have various models of animal feed processing machinery for small, medium and large animal feed processing projects! If you have any questions, please contact us directly!
Animal Feed Pellet Mill Future Fortune's Animal Feed Machinery Services At Future Fortune, we take pride in being your dedicated partner in the animal feed industry. With a steadfast commitment to excellence, we offer a comprehensive range of services aimed at ensuring the success and efficiency of your animal feed production endeavors. Our mission is to provide you with innovative technical solutions, impeccable design, seamless installation, extensive training, expert guidance, and holistic production management suggestions and concepts. With our support, you can rest assured that your animal feed production will run smoothly and yield high-quality results.
Biomass ring-die pellet mill is a nationally pioneering product designed by the technical team from Dingli. The design of the molds is unique. The press rollers are made of wear-resistant alloy material, The working life of wearing parts is several times of similar products. Transmission structure can realize the automatic filtering process of grease. This product with unique design, proper structure, low energy cost, and strong wear resistance, which fills the domestic technical blank of vertical ring-die pellet feeding equipment. This palletization equipment is applicable to materials that are difficult to mold and bond, such as rice husk, sunflower seed husk, and peanut shell, branch, trunk, wood rind, crop straw, rubber, cement, ash, and other chemical materials. The pelletized product can be used in the biomass fuel plant, power plants, timber processing plants, fertilizer plant, and chemical plants. This product is a satisfying compression molding equipment with low capital cost, quick profits, and free risk.
