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Furnace Manipulator For Pressing Scrap

Supplier From China
Jul-11-20

1.Product Introduction
Furnace front manipulator is applied in the intermediate frequency induction furnace steelmaking workshop of the steel plant and is installed between the two furnace shells.
It can easily compact the large volume of steel scrap or too loose light material when feeding, which makes the volume of steel scrap shrink rapidly and the compactness increases, thus improving the energy conversion and greatly improving the smelting efficiency of induction furnace. At the same time can quickly, flexible induction furnace around the scrap and packaging block sweep into the furnace. with remote control operation to keep the operator away from the furnace opening area and reduce the hidden danger of safety.

2. Main functions
1) a large volume of scrap steel or too loose and lightweight material that can be easily compressed into the material.
2) The volume of scrap is reduced rapidly and the compactness is increased; thus, the energy conversion is improved greatly Melting efficiency.
3) can quickly and flexibly sweep the scrap and packing blocks around the induction furnace into the furnace body, and solve the manual many, low efficiency, unsafe operation problems.
4) Instead of the original manual operation, it solves the high intensity labor under the high temperature environment (about 1500�°C temperature radiation), and realizes the remote control operation, which greatly reduces the casualties of the workers.
5) Rapid pressure reduction, so that the furnace phosphorus is not easy to produce high temperature, reduce the corrosion of quartz sand, greatly lift high furnace refractory life.


3. Advantages: the equipment has high quality and high reliability, stable and continuous operation.
(1) The whole mechanism uses the hydraulic cylinder to drive the telescopic, lifting and rotating functions of the manipulator, the driving force is large and the operation is stable.
(2) The front and end lever of the inner beam is designed as a fast-mounted structure, which can be replaced quickly.
(3) The hydraulic components are concentrated in the rear of the equipment, which can keep away from the heat source and increase the reliability of the operation of the equipment.
(4) Use local and remote control (remote control) two control mode, and can switch freely. Remote control operation can be free to shut down and emergency power cut off.
(5) The equipment is small in size and takes up less space.

4.The equipment includes: manipulator body, hydraulic system, electric control system.


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Product Description:

Electric arc furnace (EAF) is steel making equipment untilizing the thermal engergy of arc generated between electrodes and scrap of metallic material, it is widely used for production of top quality carbon steel, alloy steel, stainless steel in steelmaking works and steel casting plant, we have EAF capacity from 0.5t to 125t.

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* Furnace body
* Busbar system
* Furnace tilting mechanism
* Electrode lifting mechanism
* Roof up and rotating mechanism
* Water-cooling system
* Hydraulic system
* High voltage system
* Low-voltage system
* Electric arc furnace transformer

Features:
-Electric arc furnace is roof lifting rotation and scrap top charging .
-It is divided into common power, super power, ultra high power according to the adaption.
- It is divided into left operation and right operation according to the operation mode.
-Hydraulic tilting system
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- Copper-steel composite steel conductive arm
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-The tapping form includes: tapping from spout tapping and EBT tapping.
-Tubular water-cooled wall and roof
-Manipulators with water cooled lances for blowing oxygen and carbon
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High impedance electric arc furnace
 
Usage: 
It is used to melt plain steel, high-quality carbon steel and kinds of alloy steel. It's used to scrap steel operation, scrap steel and molten iron charging operation, scrap and pellet, pre-heating scrap, hot-pressing reduced iron, sponge iron, etc. 
Features:
The primary loop series reactor can improve the system impedance to realize the secondary higher voltage. It operates with long arc and low current. The electric arc is stable and the arc power is high. Various performance indicators approach direct current arc furnace. On-load voltage regulation is adopted during the operation of arc furnace. The structure of furnace body is frame type water cooling structure. The furnace shells up and down can be taken down. Proportional value is used to control electrode lifting, the rotary of furnace lid and the furnace body tilting. This device is installed with the whole set PLC system and computer control system, computer image monitoring system and neuron network artificial intelligent electrode control adjustment system. The device is also set with oxygen lance of furnace door, speed oxygen lance of furnace wall, burner and carbon injection system.
 
Constitution:
furnace body, tilting device, electrode lifting device, furnace lid lifting and rotary device, cooling water and its alarming display device, hydraulic station, compressed air system, feeding system, high-voltage switch system, transformer, series reactor, low-voltage power supply system, computer control system and picture monitoring system, neuron network artificial intelligent electrode control adjustment system. 
 
Main performance parameter:
Smelting period/tap-to-tap cycle: 60min (ultra high power)
Power consumption: ?¤ 380 KWh/t (scrap)
Consumption of electrode ?¤ 2.5Kg/t (scrap)
Service life of water cooling furnace wall ?¥ 3500 ( per furnace)
The average oxygen consumption: 25-50 M3/t
Feb-14-17
 
High impedance electric arc furnace
 
Usage: 
It is used to melt plain steel, high-quality carbon steel and kinds of alloy steel. It's used to scrap steel operation, scrap steel and molten iron charging operation, scrap and pellet, pre-heating scrap, hot-pressing reduced iron, sponge iron, etc. 
Features:
The primary loop series reactor can improve the system impedance to realize the secondary higher voltage. It operates with long arc and low current. The electric arc is stable and the arc power is high. Various performance indicators approach direct current arc furnace. On-load voltage regulation is adopted during the operation of arc furnace. The structure of furnace body is frame type water cooling structure. The furnace shells up and down can be taken down. Proportional value is used to control electrode lifting, the rotary of furnace lid and the furnace body tilting. This device is installed with the whole set PLC system and computer control system, computer image monitoring system and neuron network artificial intelligent electrode control adjustment system. The device is also set with oxygen lance of furnace door, speed oxygen lance of furnace wall, burner and carbon injection system.

 
Constitution:
furnace body, tilting device, electrode lifting device, furnace lid lifting and rotary device, cooling water and its alarming display device, hydraulic station, compressed air system, feeding system, high-voltage switch system, transformer, series reactor, low-voltage power supply system, computer control system and picture monitoring system, neuron network artificial intelligent electrode control adjustment system. 
 
Main performance parameter:
Smelting period/tap-to-tap cycle: 60min (ultra high power)
Power consumption: ?¤ 380 KWh/t (scrap)
Consumption of electrode ?¤ 2.5Kg/t (scrap)
Service life of water cooling furnace wall ?¥ 3500 ( per furnace)
The average oxygen consumption: 25-50 M3/t
Feb-14-17
 
High impedance electric arc furnace
 
Usage: 
It is used to melt plain steel, high-quality carbon steel and kinds of alloy steel. It's used to scrap steel operation, scrap steel and molten iron charging operation, scrap and pellet, pre-heating scrap, hot-pressing reduced iron, sponge iron, etc. 
Features:
The primary loop series reactor can improve the system impedance to realize the secondary higher voltage. It operates with long arc and low current. The electric arc is stable and the arc power is high. Various performance indicators approach direct current arc furnace. On-load voltage regulation is adopted during the operation of arc furnace. The structure of furnace body is frame type water cooling structure. The furnace shells up and down can be taken down. Proportional value is used to control electrode lifting, the rotary of furnace lid and the furnace body tilting. This device is installed with the whole set PLC system and computer control system, computer image monitoring system and neuron network artificial intelligent electrode control adjustment system. The device is also set with oxygen lance of furnace door, speed oxygen lance of furnace wall, burner and carbon injection system.
 
Constitution:
furnace body, tilting device, electrode lifting device, furnace lid lifting and rotary device, cooling water and its alarming display device, hydraulic station, compressed air system, feeding system, high-voltage switch system, transformer, series reactor, low-voltage power supply system, computer control system and picture monitoring system, neuron network artificial intelligent electrode control adjustment system. 
 
Main performance parameter:
Smelting period/tap-to-tap cycle: 60min (ultra high power)
Power consumption: ?¤ 380 KWh/t (scrap)
Consumption of electrode ?¤ 2.5Kg/t (scrap)
Service life of water cooling furnace wall ?¥ 3500 ( per furnace)
The average oxygen consumption: 25-50 M3/t

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