1.Product Introduction
Furnace front manipulator is applied in the intermediate frequency induction furnace steelmaking workshop of the steel plant and is installed between the two furnace shells.
It can easily compact the large volume of steel scrap or too loose light material when feeding, which makes the volume of steel scrap shrink rapidly and the compactness increases, thus improving the energy conversion and greatly improving the smelting efficiency of induction furnace. At the same time can quickly, flexible induction furnace around the scrap and packaging block sweep into the furnace. with remote control operation to keep the operator away from the furnace opening area and reduce the hidden danger of safety.
2. Main functions
1) a large volume of scrap steel or too loose and lightweight material that can be easily compressed into the material.
2) The volume of scrap is reduced rapidly and the compactness is increased; thus, the energy conversion is improved greatly Melting efficiency.
3) can quickly and flexibly sweep the scrap and packing blocks around the induction furnace into the furnace body, and solve the manual many, low efficiency, unsafe operation problems.
4) Instead of the original manual operation, it solves the high intensity labor under the high temperature environment (about 1500�°C temperature radiation), and realizes the remote control operation, which greatly reduces the casualties of the workers.
5) Rapid pressure reduction, so that the furnace phosphorus is not easy to produce high temperature, reduce the corrosion of quartz sand, greatly lift high furnace refractory life.
3. Advantages: the equipment has high quality and high reliability, stable and continuous operation.
(1) The whole mechanism uses the hydraulic cylinder to drive the telescopic, lifting and rotating functions of the manipulator, the driving force is large and the operation is stable.
(2) The front and end lever of the inner beam is designed as a fast-mounted structure, which can be replaced quickly.
(3) The hydraulic components are concentrated in the rear of the equipment, which can keep away from the heat source and increase the reliability of the operation of the equipment.
(4) Use local and remote control (remote control) two control mode, and can switch freely. Remote control operation can be free to shut down and emergency power cut off.
(5) The equipment is small in size and takes up less space.
4.The equipment includes: manipulator body, hydraulic system, electric control system.
1. High-quality heat source Under common-pressure liquid, the oil transfer heating system can output hot oil of maximum 350 celsius degree for the heat user; our heat-conducting oil heating systems applied the fuji temperature control instrument and the intelligent self-tuning temperature control technology. The control precision is about ía 1 celsius degree and accurately control in the range of the used temperature; the main power for the heating used the solid-state modules non-contact switch circuit in order to adapt to the frequent switching and have no interference to the power supply. Dry combustion can also be avoided. The hot oil cooling system can be designed according to the end user requirement, so that it can satisfy the process requirement of rapid cooling after heating up; 2. To save energy and low operating costs Heat-conducting oil heating system is the liquid phase closed cycle. The temperature difference between the output oil temperature and the return oil temperature is 20-30 celsius degree, that is only to heat a temperature difference of 20-30 celsius degree can the working temperature be reached. Meanwhile, no water treatment equipment is required for this device. No lose of steam running, steam reeking, steam dropping and steam leakage as the steam boiler. The utilization ratio of heat is very high. It can save about 30% energy compared with the steam boiler. 3. Low equipment investment Due to the reason that the system of the heat-conducting is simple, no water treatment equipment and more auxiliary equipment , low pressure bore by the boilers etc., the investment for the whole system is comparatively low; 4. Safety Because the system only withstands the pump pressure and there is no explosion risk for the heat conduction oil heating system, it is more secured; 5. Environmental protection The environmental effect of the organic heat carrier heating system is mainly reflected in the minimal fume emissions, no sewage pollution and no thermal pollution;
Vacuum hot press furnace is widely used for all kinds of composite materials, high conduct thermal material, SiC/Si3N4/B4C ceramic materials, copper base iron power materials, iron base materials, iron-copper base power materials shaping, densification. And the max sintering temperature can be 2500°C, such as the iron-copper base brake disc of the plane, bullet train brake-shoe, armor, armored car backplane, bullet against armor of the helicopter.
It is used for HIP and rapid cooling gas quench treatment of various metal, copper base, iron base powder, friction resistant material ceramic material and etc.
Hydraulic Dishing Press (System with Manipulator) are machines used in the production of dished covers for cylinders. The hydraulic system, which is the functional core of the dishing unit, fulfils the main functions of the press and precisely controls the manipulator movements. Developed as a result of R&D studies, this system offers a smooth and highly responsive production process. You can access information such as â??pressing power, inter-press distance, maximum pressure, cylinder diameter, engine power, dimensions and weightâ?? from the models in the table at the bottom of this article of SBFM Makina, so you can determine which machine you need. With this technical information and features such as pressing force and distance between columns, you can choose the machine suitable for the rolled steel plate you will use according to your production scale.
Continuous Coconut Shell Carbonization Furnace This machine is equipped with:Auto-feeding Conveyor, Biomass Gasifier equipment, Dust-Removal Device, Gas cleaner system, PLC controlled and manual / automatic dual- control System, Cooling and Discharging conveyor, Carbonization Furnace and other equipments. While Carbonization of the raw material inside of the Carbonization Furnace (like coconut shell, sawdust, Palm shell, rice husk, straw, wood scrap etc.), the produced Flue Gas is recirculated in pipeline and is fed back to Heating System after purification, becomes combustible gas (carbon monoxide, methane, ethane). When the temperature reached, Carbonization furnace starting carbonizing the raw materials fed, producing the flue gases, which becomes a combustible gas after spray pour, cooling purification by the cooling purification system, to continue the carbonization Process, then Gasifier stops working or set on the minimal use. Temperature is been regulated and controlled by control system. The Feeding of the Raw Material is also regulated for the Qualified End Product. Based on the requirement of the Plant ie output of the finished Product, we can deploy a set of Furnace or Bank of furnace to yield the desired production quantum. Plant Capacities : 300 kg/hr to 2000 Kgs/hr continuous type.
Supplier: Providing metal founders, processors, turners, forgers, drawers, rollers and re rollers of steel shafting, bars, rods and etc in different shapes and sizes from scraps, billets, ingots including wire, nails, screws, metal hinges, plates, sheets, strips, hoops, nuts, rounds, circle, angles and to alloy steel, stainless steel and any other product from steel, brass, copper, lead, zinc, nickel and any other ferrous and non ferrous metals of all sizes, specifications and descriptions including ingot casting in electric furnace, ms flat bars and ss flat bars, iron rods, aluminium rods.
rail scrap r50 r65, heavy melting scrap 1 & 2
Buyer: Carbon steel sheets
Supplier: Waste paper, metal scraps, furnaces
Product Description: Electric arc furnace (EAF) is steel making equipment untilizing the thermal engergy of arc generated between electrodes and scrap of metallic material, it is widely used for production of top quality carbon steel, alloy steel, stainless steel in steelmaking works and steel casting plant, we have EAF capacity from 0.5t to 125t. Composition of EAF: * Furnace body * Busbar system * Furnace tilting mechanism * Electrode lifting mechanism * Roof up and rotating mechanism * Water-cooling system * Hydraulic system * High voltage system * Low-voltage system * Electric arc furnace transformer Features: -Electric arc furnace is roof lifting rotation and scrap top charging . -It is divided into common power, super power, ultra high power according to the adaption. - It is divided into left operation and right operation according to the operation mode. -Hydraulic tilting system - Electrode regulation controlled by Siemens PLC - Furnace operation controlled by Siemens PLC - Copper-steel composite steel conductive arm -Energy saving busbar system -The tapping form includes: tapping from spout tapping and EBT tapping. -Tubular water-cooled wall and roof -Manipulators with water cooled lances for blowing oxygen and carbon -Advanced designs of the furnace ensure operation reliable and performance excellent.
High impedance electric arc furnace Usage: It is used to melt plain steel, high-quality carbon steel and kinds of alloy steel. It's used to scrap steel operation, scrap steel and molten iron charging operation, scrap and pellet, pre-heating scrap, hot-pressing reduced iron, sponge iron, etc. Features: The primary loop series reactor can improve the system impedance to realize the secondary higher voltage. It operates with long arc and low current. The electric arc is stable and the arc power is high. Various performance indicators approach direct current arc furnace. On-load voltage regulation is adopted during the operation of arc furnace. The structure of furnace body is frame type water cooling structure. The furnace shells up and down can be taken down. Proportional value is used to control electrode lifting, the rotary of furnace lid and the furnace body tilting. This device is installed with the whole set PLC system and computer control system, computer image monitoring system and neuron network artificial intelligent electrode control adjustment system. The device is also set with oxygen lance of furnace door, speed oxygen lance of furnace wall, burner and carbon injection system. Constitution: furnace body, tilting device, electrode lifting device, furnace lid lifting and rotary device, cooling water and its alarming display device, hydraulic station, compressed air system, feeding system, high-voltage switch system, transformer, series reactor, low-voltage power supply system, computer control system and picture monitoring system, neuron network artificial intelligent electrode control adjustment system. Main performance parameter: Smelting period/tap-to-tap cycle: 60min (ultra high power) Power consumption: ?¤ 380 KWh/t (scrap) Consumption of electrode ?¤ 2.5Kg/t (scrap) Service life of water cooling furnace wall ?¥ 3500 ( per furnace) The average oxygen consumption: 25-50 M3/t
