Many CNC machining companies can make simple parts quickly. But rapid manufacturing of complex parts is a different matter. Our rapid manufacturing capabilities can handle parts that other companies find difficult to manufacture quickly, such as parts that involve multiple machining and secondary operations.
Our Rapid Turning CNC machining utilizes 3- and 5-axis, conventional and high-speed CNC equipment and the latest CAM software. It is the most cost effective process for producing prototypes, models and short run production parts. We can make machined parts from solid aluminum, steel, plastics, composites and many other materials, allowing us to machine a wide variety of designs with high precision, complex geometry and milled parts with very tight tolerances with minimal tooling.
About CNC Machining
CNC machining allows for high volume output as well as rapid prototyping. CNC machining uses a computer to direct the machinery and tooling during the manufacturing process. Once the CNC machine is started, all cutting and movement is controlled by software. There is no need to manually operate tools, which helps reduce manufacturing costs and prevents accidents.
CNC machining is used in many industries, including aerospace, electronics, metalworking, manufacturing, transportation, agriculture, automotive, construction, oil and gas, and more.
CNC Milling and CNC Turning
CNC milling and CNC turning are different processes. A major difference is that turning is primarily used to make cylindrical parts, while milling can be used for a variety of shapes. CNC milling uses specific tools that rotate to cut and shape components. In CNC turning, the material itself rotates to allow the cutting machine to shape and form the final product. In the end, each process has its benefits. It all depends on the details and needs of your final part.
Rapid injection molding, also known as rapid tooling or rapid prototyping, is a manufacturing process used to quickly produce low-volume plastic parts. It is a variation of traditional injection molding, which is a widely used manufacturing technique for producing high volumes of plastic parts.
The main advantage of rapid injection molding is its ability to accelerate the production cycle for low-volume parts. It involves using aluminum or soft steel molds instead of the more durable and expensive steel molds used in traditional injection molding. These molds can be manufactured much faster and at a lower cost, making rapid injection molding a viable option for prototyping and small production runs.
The process typically involves the following steps:
Design and prototyping: The part design is created using computer-aided design (CAD) software. A prototype of the part may be created using techniques such as 3D printing to verify the design before proceeding to production.
Mold production: The mold is fabricated using aluminum or soft steel, which can be machined or 3D printed. This step is usually faster and more cost-effective compared to the production of steel molds used in traditional injection molding.
Injection molding: The mold is mounted in an injection molding machine, and molten plastic material is injected under high pressure into the mold cavity. The material quickly solidifies and takes the shape of the mold.
Part removal and finishing: Once the plastic has solidified, the mold is opened, and the part is removed. Any excess material or imperfections are trimmed or smoothed to achieve the desired final appearance.
Rapid injection molding services offer several advantages compared to traditional injection molding methods.
Finding the most suitable plastic manufacturing solution for your project is your goal. So, that's the passion of our experienced technologists and designers. Collectively, we have been in the mold and injection molding industry for many years. Our team of engineers provides you with expert insights on your parts. Starting with design and manufacturability, all the way to flow analysis. Molding your parts and finding solutions to assemble them, including extensive testing to ensure quality, is nothing new to us!
In conclusion, we have successfully set up injection molding and assembly lines for many of our partners. At the same time, we improve their existing processes through testing and expertise. It is our aim to bring the renowned quality of Wintech-T to all continents. Apart from that, we ensure successful plastic molding projects and outstanding service everywhere.
Highlights:
Our professional services include engineering design, mold making, prototyping and tooling
From single prototypes to OEM and ODM high professional volume production, we can meet all customers' injection molding requirements.
In addition to making moulds, we also offer injection molding services, compression molding services (especially for silicone rubber materials in various colors and production work for specific product requirements) or die production services.
According to the needs of each project, we also design and provide jig and fixture making services to stabilize the needs of some easily deformed parts.
We also provide chrome plating, painting, ultrasonic welding, assembly or packaging/printing services according to customer needs.
We offer our customers small batches, pilot production work and series production.
An automotive interior mold, also known as an injection mold or tooling, is a specialized mold used in the injection molding process to produce plastic components for the interior of automobiles. These molds are designed to create parts such as dashboards, door panels, center consoles, trim pieces, instrument panels, and other interior components.
Advantage
Design freedom: Automotive interior molds allow for intricate and complex part designs. Manufacturers can create parts with precise geometries, intricate features, and fine details, enabling a high level of design freedom. This allows for the production of visually appealing and aesthetically pleasing interior components that enhance the overall vehicle design.
Consistency and precision: Automotive interior molds ensure consistent and precise reproduction of parts. The molds are designed and manufactured to strict tolerances, resulting in parts with consistent dimensions, shapes, and surface finishes. This level of precision is crucial for achieving a seamless fit and finish within the vehicle interior.
Efficient production: Automotive interior molds enable efficient and high-speed production cycles. The injection molding process allows for the rapid production of parts, and multi-cavity molds can produce multiple identical parts in a single molding cycle, maximizing productivity. This efficiency is particularly important for high-volume production, where fast cycle times are essential.
Material versatility: Automotive interior molds support a wide range of thermoplastic materials commonly used in automotive applications. These include ABS, PC/ABS, PP, PVC, and more. The versatility in material selection allows manufacturers to choose the most appropriate material for the specific interior component, considering factors such as mechanical properties, aesthetics, and regulatory requirements.
Enhanced part quality: Automotive interior molds contribute to the production of high-quality parts. The molds are designed to minimize defects and imperfections, resulting in parts with excellent surface finish and dimensional accuracy. This high level of quality is crucial for meeting the demanding standards of the automotive industry and ensuring customer satisfaction.
Cost-effective production: Once the automotive interior molds are fabricated, the per-unit production costs become relatively low. Injection molding offers cost advantages for high-volume production runs, as the molds can produce a large number of parts efficiently. Additionally, the ability to produce multiple parts simultaneously with multi-cavity molds further contributes to cost-effectiveness.
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As a plastic injection molding manufacturer and supplier, specializing in thermoplastic injection molding technology. Our expertise also includes gas injection molding technology, high gloss and electronic molding. Our injection molded automotive exterior and interior parts for the automotive industry are mainly made of: - Polystyrene (PS), - Polypropylene (PP), - ABS, - PC, - PC / ABS, - PC / PMMA.
Advantages of injection molding in automotive applications
Injection molding is a well-established production process in which an automotive mold maker injects molten plastic material into a mold cavity. The molten plastic then cools and hardens, and the manufacturer removes the finished part. While the mold design process is critical and challenging (poorly designed molds can lead to defects), injection molding itself is a reliable method for producing solid plastic parts with a high-quality finish.
Here are a few reasons why the process is beneficial for the production of automotive plastic parts:
1. Repeatability
In the automotive industry, repeatability - or the ability to consistently produce the same part - is critical. Because automotive plastic injection molding typically relies on a robust metal mold, the final molded automotive part produced using that mold is virtually identical. Some factors can affect injection molding, but if the mold has good design and finishing, injection molding is a highly repeatable process.
2. Size and Cost
The injection molding process can be an expensive process due to the cost of the mold. However, it is still a highly scalable process, and as manufacturers make more parts, their overall cost decreases. Therefore, for mass production applications, injection molding can be beneficial to the manufacturer. However, for any non-mass-produced product, injection molding tooling costs may limit the cost efficiency of the process.
3. Material Availability
A significant advantage of using injection molding in automotive production is the wide variety of rigid, flexible and rubber plastics that the process is compatible with. Manufacturers use a variety of different polymers for various applications in the automotive industry, including ABS, polypropylene, acrylic, acetal, nylon, polycarbonate and more.
Plastic Injection Molding Company
Looking for a partner to take your company's design, manufacturing and distribution to the next level? Wintech-T is a full-service custom plastic injection molding facility. Our goal is to be your partner. We make it possible to design, manufacture, store and distribute products in China at internationally competitive prices. We can take your concept from sketch to reality and deliver it to your customers.
Whether your product is still just a concept, an enhancement to an existing product or part, or currently in production but you are working with multiple suppliers from design to distribution, we can streamline the process for you.
Services
From design to delivery, Wintech can help you bring your next great idea to life. Our team of in-house technical designers and engineers can design, deliver prototype parts, build molds and run production. We can use your existing tools to start producing parts immediately, or turn your concept into a real product.
Custom Injection Molding
Our plastic molding company specializes in producing 100 to 100,000 pieces per order. Our complimentary services to you on each project will include free part design advice, help with plastic material selection, and a target cost plan for your tooling and production.
Injection Molding Tools
As a plastic molded parts manufacturer, all of our molds are manufactured in-house and maintained by our mold builders. Lead times for building molds and sending samples range from 5 days to 5 weeks. Our unlimited tool life warranty means you will never see another tooling cost for the life of your project.
Prototype Injection Molding
Our prototype molds deliver production quality plastic prototypes quickly. Prototypes can help you reduce design risk before building multi-cavity molds, and they can bridge small production runs to reduce overall costs.
Design and Engineering
With our knowledge of plastic part design, we offer CAD services to produce 3D files from your 2D drawings or sketches. These support services are usually free of charge for all our purchasing customers.
Vacuum Casting Service
We offer a complete turnkey solution for creating master models and casting copies from your CAD designs. Not only do we make high quality molds, we also offer a full range of finishing services including painting, sanding, pad printing, and more. We'll help you create parts for showroom quality display models, engineering test samples, crowdfunding campaigns, and more.
Do you need to produce high quality plastic prototypes quickly? Polyurethane vacuum casting may be the ideal solution for you. wintech's vacuum casting services are known for producing showroom quality display models, engineering samples, crowdfunding prototypes, and more. Of course, all of your parts are professionally painted, printed and finished.
What is Vacuum Casting?
Polyurethane vacuum casting is a specialized technique for making high fidelity master mold copies using inexpensive silicone molds and castable resins. Copies made in this manner demonstrate the same quality as plastic injection molded parts, while requiring a fraction of the time and expense to produce.
Advantages of Vacuum Casting
Low mold cost
Molds can be made in a matter of days
Many types of polyurethane resins are available for casting, including overmolding
Casting copies are very accurate and have excellent surface texture
Molds are durable and can be made in 20 or more copies
Ideal for engineering models, prototypes, rapid prototypes, bridges for production
Rapid Tooling China
We are also your best small batch manufacturing partner. wintech-T is the leading rapid tooling and rapid injection molding manufacturer in China. We make aluminum 7075 and soft steel P20 molds inserted into our reusable universal or MUD mold holders. Rapid tooling can be completed in as little as 5-7 days, while saving 30%-40% over traditional production tools. Our other low volume manufacturing services include rapid injection molding, rapid die casting, low volume CNC machining, and low volume metal stamping, all with excellent surface finishes.
Prototyping tools and production tooling - Free design support
Rapid Tooling
Wintech-T applies rapid tooling technology to meet the needs of our customers from small to large production runs. In order to provide our customers with the best solution, we use three main processing methods.
1. Prototype tooling: Prototype tooling with a life of up to 5,000 cycles for prototyping and low volume production.
2. Bridge Tooling: Tool life up to 100,000 cycles for medium volume production.
3. Rapid Production Tooling: Tool life up to 1,000,000+ shots for mass production.
Our experienced sales engineers provide expert advice on your part construction and on-demand quantities. Our goal is to provide high quality parts at the lowest possible cost.
Auto parts low volume production
The biggest advantage of low-volume manufacturing is that the practice of small batch manufacturing can be more efficient, increasing the flexibility of the design process, minimizing the occurrence of risk, and shortening the time to market.
Low Volume Tooling
Low volume tooling refers to the process of creating tooling or molds for the production of a relatively small number of parts or components. This is in contrast to high volume tooling, which is used for the mass production of large quantities of parts.
Low volume tooling is often used in situations where the cost of high volume tooling is prohibitive, or where the production volume is not high enough to justify the cost of high volume tooling. Low volume tooling can also be used to quickly produce small quantities of parts for prototyping or testing purposes.
There are a number of different low volume tooling techniques that can be used, depending on the specific requirements of the project. Some common techniques include:
3D Printing: 3D printing can be used to create molds or tooling for small production runs. This is particularly useful for creating complex shapes or designs that would be difficult or expensive to produce using traditional machining techniques.
Soft Tooling: Soft tooling refers to the use of molds or tooling made from materials such as silicone or urethane. Soft tooling is typically less expensive than hard tooling and can be produced more quickly, making it a good option for low volume production runs.
Rapid Tooling: Rapid tooling involves the use of rapid prototyping techniques to quickly create tooling or molds for low volume production runs. This is a good option for situations where time is a critical factor and quick production is required.
CNC Machining: CNC machining can be used to create low volume tooling for the production of small quantities of parts. This is a good option for situations where the parts require a high degree of accuracy and precision.
What Is Low-Volume Manufacturing
Low-volume manufacturing refers to the production of a relatively small number of products or parts, typically between 50 and 10,000 units, using traditional manufacturing processes such as injection molding, CNC machining, or casting. It is an ideal solution for companies that need to produce small quantities of products, prototypes, or components for testing, marketing, or initial production runs.
Compared to high-volume manufacturing, which is used to produce millions of products at a low cost per unit, low-volume manufacturing is more flexible and can quickly adapt to changes in design or product specifications. It is also more cost-effective than high-volume production for small runs, as it avoids the high tooling and setup costs associated with large-scale production.
