The Non broken Elevator is used in the production line for convenient and cost effective transportation of materials. This elevator model as the name suggests comes with zero broken rate thanks to the transportation driven by chains. This occurs at a slower speed as to prevent any contact between materials and the system. This product is applicable to hoisting a wide range of materials like sunflower seeds, kernels, grains, foods, herbal materials and other easily breakable materials. This product is used for both horizontal and vertical conveying of materials, and is compatible to work in the production line as a single unit or multiple units combined in to one that is suitable for more feeding or discharging. The height of lifting and length of horizontal delivery is customizable, and the structure can be built by steel - carbon or stainless.
One of the most efficient ways to elevate bulk materials vertically is a bucket elevator. This bucket elevator is suited for transportation of cereals, seeds, fertilizers of granular products. A bucket elevator consists of a series of buckets attached to a belt with sprockets located at the top and bottom of the unit. Bulk materials are loaded into each bucket as the bucket moves past an inlet point. As the bucket goes over the head sprocket, materials pour out of the bucket into a discharge. It is worth noting that our bucket elevator is greatly flexible as it meets the construction requirements of individual plant layouts, i.e. height, bucket width, and carbon or stainless steel build. With weather-proof & dust-proof construction and security measures that are carefully fitted to maintain product integrity and work environment. Thus, that is the reliable bucket elevator of maximum grain throughput and less grain damage base on stable operation in processing production.
The KTF5-3000 Sunflower Seeds Shelling Machine is our patented product with the exclusive proprietary rights and having 80% of market share in China. The highest perfect kernel rate and maximum yield capacity of sunflower and black oil sunflower seeds are ensured by systematic shelling procedures, non-broken transportation, and efficient separating sieves assembly. The production begins with raw materials being fed in the dehullers and then shelled materials, the mixture consisting of kernels, husks and unshelled product is discharged to suspended separator. At this stage, a cyclone sucks and then removes hulls and dust, followed by separation of hulled kernels and unhulled seeds with vibrating screens. The unshelled seeds will be returned to dehullers. After passing of all of the stages, the finished product is ready and is deposited in the hopper. This product adopts bucket elevator to transport raw materials, which can avoid blockages effectively. Return processing system of non-broken hoist greatly reduces damages. Furthermore, the overall system of equipment is intelligentized with PLC electronically control system which is more efficient and convenient for regulation.
The Grain Impurity Screen is used for cleaning different size of the impurities in the materials, such as seeds, wheat, nuts, corn, etc. Raw materials after fed into machine by elevator, light impurities and dust were sucked out through double direction of gravity catcher; The left materials enter into vibratory sieving trunk, there are two layers of sieves and the first layer can separate coarse impurities (large pieces of wood, strings and straw) bigger than the grain, while the second layer can separate fine impurities (sand and broken grain) smaller than the grain. The sieves has vibration mechanism to ensure better cleaning process by adjustable angle of engine, and rubber balls inside for the self-cleaning. This product is widely used in agricultural product processing industry of various materials, and it has become the preferred choice for a grain cleaning machine. It can be applied to the assembly line to achieve the automatic work with cyclone dust separator or pulse-jet bag filter dust collector protect working environment.
175 Model Grain De-stoner have greatly higher capacity basic on the model of 125 Grain De-Stoner, through optimization of the screen and transmission parts.This De-stoner is designed for effective removal of stones and iron, dirt, glass and other heavy impurities from crops, i.e. sunflower seeds, kernels, water melon seeds and wheat, etc. The materials passes on an inclined vibration screen with fish-skin. Materials and high density waste are separated using upward current air passed with the help of a dust removal. The heavy impurities (stones) fall through the air stream and are discharged from stone outlets. Grains suspended then sink down to grains outlet. Air volume and angle of screen can be adjusted to meet an optimal degree of separation according to different materials, and matched with cyclone can achieve the best processing effect. In addition, the excellent removal of high-density impurities like stones protects the downstream processing equipment and thus perceptibly reduces its wear and tear.
The Grain De-Stoner is designed for effective removal of stones and iron, dirt, glass and other heavy materials from crops, i.e. sunflower seeds, kernels, water melon seeds, wheat and rice, etc. The materials passes on an inclined oscillating fish-skin like screen. Materials and high density waste are separated using upward current air passed with the help of a blower. The heavy materials (stones) fall through the air stream and are discharged from stone outlet. Grains sus pended then sink down to grains outlet. Air volume and angle can be adjusted to meet an optimal degree of separation according to different materials. In addition, the excellent removal of high-density impurities like stones protects the downstream processing equipment and thus perceptibly reduces its wear and tear.
The Positive Type of Gravity Separator is a new gravity machine of positive pressure independently developed by our company. The structure of the equipment is optimized and the capacity have greatly improved basis on previous machine. Blowing gravity table produce specific gravity segregation phenomenon according to air movement and vibration, through adjusting wind pressure, amplitude and other technical parameters, larger proportion materials sink down and smaller proportion drift upward, then different proportion finished products discharge from corresponding outlets. gravity separator can effectively remove mildew grain, Shrivelled seeds, empty seed, moth eaten grain, immature grain and other impurities, widely used in wheat, corn, watermelon seed, sunflower seed, pumpkin seed, all kinds of beans and various oil crops selection processing.
This Blow/Draw Type Gravity Separator is a practical solution for screening materials that are identical in physical characteristics(length, width, thickness and shape), but where there are finer differences in the specific gravity or weight from one to another. This product is most suitable for gravity separation of beans, seeds, nuts and some dried flower, effectively remove straw, branches, stone, and imperfect seeds or grains. It utilizes blow and draw types specific gravity of positive and negative pressure to produce specific gravity segregation phenomenon under fluidization of graininess material. Through adjusting wind pressure and eccentric shaft, different proportion materials are classified l.e. large proportion materials sink down and smaller proportion drift upward, then different proportion finished products discharge from corresponding outlets while an extra outlet for stone dispatchment is also included. So, the equipment can meet the desired thousands seeds weight(TSW) and uniformity for different materials processed. The finest cooperation with relative pulse-jet bag filter dust collector is connected through axial flow fans. We recommend it in coordination with our other equipment for the best results.
The Grain Grade Cleaner is mainly used to sizing the different sizes of seeds, kernels, nuts, beans, etc. Automatic cleaning & grading procedure adopts dual vibrating motors, rubber shock absorber, different sizes of sieves and rubble balls. Materials are vibrated along sieving deck which has multi-layers, then are graded to different levels by size, while oversized and under sized impurities get removed. Customized various screen mesh and amount of sieve layers that make the vibrating grader has wide range of applications and high grading efficiency. Carbon steel or stainless steel can be chosen for quality standard of the screen materials. The product is installed behind the colour sorting machine for a final quality control, or in front of the seeds shelling machine for pre-cleaning. An optimal design, efficient grading operation and compact structure makes it an ideal grading equipment.
Color sorter is a kind of equipment which can sort out bad color particles in granular materials automatically by photoelectric detection technology according to the difference of photometric characteristics of materials. The material feeding to vibration feeder from the inlet, then into the chute evenly, the materials which have Irradiated by light exposed macro CCD camera lens, and selecting materials through chip of calculation with the microkernel architecture, the impurity put into vice-materials channel by leading electromagnetic levitation solenoid valve, finished product into the next process through the outlet. Multi-channel color sorter with more groups of channel, there is not only more materials processing capacity but also higher classification efficiency for different standard finished products. A deviceâ??s operation with a primary cleaning and check, or a primary cleaning and check plus secondary check. On the premise of increasing the output of finished material, it can also ensure that the ratio of impurities taken out is greatly reduced.
The 5XF-2000-80 Air-Screen Cleaner is a multi-purpose machine with pre-cleaning and sorting unit for mostly commercial crops. The operation of the machine is divided into two parts. In the first screening system with gravity separator, raw materials fall to the screen, then blight seeds are let to fall out using the eccentric shaft generated by the positive air pressure. Desired materials and larger impurities are moved forward to the top of the screen. Larger impurities are discharged from the outlet. Undersized contaminants and soil in materials fall by the next screen, while the desired materials continue to move ahead. Finally, all of the good materials are categorized into specific size dimensions i.e. big, medium and small sizes through grading screens. The cleaning system has elastic balls moving for preventing screen blockages. This product is the most sensitive screening and cleaning equipment with gravity separator and vibrating grader. Moreover, this product is equipped with proprietary elevator for transferring materials to the air screen cleaner, the materials are passed through the screen and cyclone that are attached to the elevator.
The Vibration Impurity Separator is mainly used for sunflower seed & kernel, pumpkin seed & kernel and other finished materials processing in end of production line, which can remove broken materials generated in the upstream processing efficiently, and process final product kernel with higher complete kernel rate with higher product value. The equipment is composed of two layers of screen, with fish scale screen and double vibration motor to achieve the best separation effect. At the same time, the machine is equipped with a cyclone dust removal for impurities cleaning effect in some extent. The product has simple structure and excellent sorting effect, and it is an important part of seed and kernel product processing line.
The CS150/300-2 MODEL Vibration Grader is our new vibration grader which is company developed independently, it is mainly used to sizing the different sizes of seeds, kernels, nuts, beans, etc. There is two layers of screen for processing by reciprocating movement of eccentric swing, to achieve cleaning and grading automatically for different type of screen through elastic ball. Materials are processed along sieving deck which has multi-layers, then are graded to different levels by size, while oversized and under sized impurities get removed. Customized sieve of mesh and building materials that make the vibration grader has wide range of applications and high grading efficiency. The product is installed behind the color sorting machine for a final quality control, or in front of the seeds shelling machine for pre-cleaning. An optimal design, efficient grading operation and compact structure makes it an ideal grading equipment.
The Grain Polisher is used to polish ground seeds, pumpkin seeds, watermelon seeds and other beans. This product provides polishing process and removes the dust, moldy spots and surface soil of materials, thus contribute to high sales value with cleaning, shiny, smooth and dust free seeds. Desired polishing effect is achieved through rotation of the screw shaft, cleaning with polishing brushes, mutual displacement, and movement and friction with each other in the fluidized process. Polishing Machine can process as a single unit or a set when attached to a unit. It is also possible to attach a dust chamber to collect cuticle and other impurities during production process.
The Sunflower Seed Hulling Machine Line is a convenient processing line with high efficiency and less labor designed by our company for customers with large capacity requirements. It is a combined production line led by KTF5-3000 sunflower seeds shelling machine.
It involves a great deal of preparation to have a beautifully decorated design. We start with measuring the workshop area to get its length, width and height, then according to the entrance or exit of workshop, we are to plan the starter in the processing line. That includes how the materials are to be fed, pit making or feeding platform, and storage tank for materials reserving or processing directly. We need to consider how many materials would you be processing? And what is the degree of quality that you need? Where is the proper place for storage finished products? Where is the good exit for finished products transportation by truck? When all these information are gathered then we will be contributing to processing equipment.
There's the unified feeding system, shells gathering system and kernels collecting system in one grain processing line. Manual workload is greatly reduced, and increase processing capacity. Moreover, itâ??s free for this tailored production line design. Materials are turned from seeds to perfect kernels, in a smooth flow of operation that ensures lower broken rate and higher capacity.
The overall system is intelligentized with PLC electronically control system which makes the regulation work convenient and much more efficient.
The Color sorting production line is a processing line for different kinds of materials, and select high-quality finished products from raw materials with impurities, mildew, and lower quality raw materials.
It involves a great deal of preparation to have a beautifully decorated design. We start with measuring the workshop area to get its length, width and height, then according to the entrance or exit of workshop, we are to plan the starter in the processing line. That includes how the materials are to be fed, pit making or feeding platform, and storage tank for materials reserving or processing directly. We need to consider how many materials would you be processing? And what is the degree of quality that you need? Where is the proper place for storage finished products? Where is the good exit for finished products transportation by truck? When all these information are gathered then we will be contributing to processing equipment.
From first Z-type of non-crushing elevator to first processing machine that may either be a de-impurity or grain polisher. Then materials through the Z-type of non-crushing elevator into the de-stoner, and pass the Z-type of non-crushing elevator go to gravity separator. Discharging of the material to the first T-type elevator of color sorter. The platform of color sorter is provided by us. The color sorter is selecting bad colored seeds by the double direction cameras, like white color seeds (scuffed seeds),
Scratched seeds, yellow color seeds and blotch seeds. In the middle of the C-type of elevator transport, the returning or the unfinished materials in first round is sent back to the color sorter. Then sorting remaining materials again from last C-type elevator, the final bad colored seeds have been separated, the good colored seeds go to the next vibrating grader. The quality products are ready to be collected from the vibrating grader, or additionally they can be passed through a X-ray machine and metal detector if optimum quality is desired. The finished products can be handled by a packer, We do provide you with supporting facilities of packer.
In the whole production line, we have excellent dust removal system with cyclone and pulse-jet bag filter dust collector, keeping the workshop environment clean and pleasant. The production line need to match the air compressor and relative gas collector when using color sorter, pulse-jet bag filter or the packer.
If we have the right opportunity, we would be truly honored to offer our service for general PLC electricity control, but if that's not case, then you need to produce the general electricity control cabinet in your local market, possibly safe and convenient for you
The device is an automatic quantifying, weighing and packaging device. The material is put into weighing box of machine from inlet, when the weight reaches preset amount, the inlet is closed. After the control system receives the signal that bag is prepared, the material is discharged from outlet into the bag. When all the material enters the bag, the control system opens pneumatic valve, transports the bag by the conveyor and brings it to the sewing machine for sewing.
Product characteristics:
�· High efficiency. It adopts three-speed feeding mode with fast, medium and fast speed;
�· High accuracy with high-precision control instrument, auto-error correction, auto-overfault alarm, and parameter settings backup in power failure;
Wide range of weighing, customized bag-sewing machine with auto package sewing and auto-shearing, innovative optical fiber sensing technology.
The Pulse-jet bag filter dust collector is environmental protective product in our company. The dust collector designed to collect and store dust and particulate from production and operation, it is widely used to clean air, recover valuable pollutants and remove dust in many different industries including grain processing, woodworking, mine excavating. As dust accumulates on the filter bags, periodic cleaning of the bags in order to maintain continuous operation. This periodic cleaning of bags is achieved by introducing a timed, momentary pulse of compressed air through a blow pipe, with nozzles mounted above each filter bag; An equal amount of compressed air is blown vertically downwards into each bag, the high pressure compressed air creates a shock wave down each bag causing it to release the majority of dust formed around the outside, the removed dust is then collected in the hopper. This product is constructed from a series of modular components which allows for standardization yet retains the ability to be completely flexible with selection, sizing, materials of construction, filter media, and equipment arrangement.
The broken kernel screener is mainly used to separating the different type of broken kernels which were from sheller processing operation. It is often placed behind the shelling production line for broken kernel control and perfect kernel rate improvement of finished products, and achieve higher market value. Automatic cleaning procedure adopts dual vibrating motor, rubble balls and one piece of high density sieve. For materials quality standard, build of these screens are available both in carbon and stainless steel. In the kernel processing line, it is an important component with simple structure and efficient screening operation.
