Sonic Soot blower is based on the principle of kinetic activation of the dust particles, using sound waves generated by a sound generator, operated by compressed air. a microprocessor-based programmer controls the complete operation of system.
Sonic Soot blower is based on the principle of kinetic activation of the dust particles. The sound generator sent out powerful sound signals, of low frequency & high intensity, at suitable intervals, inside the boilers or separators which cause the soot and other deposits to loosen and break away the bonds from the heated surfaces. These loosen deposits may then drop down into the collection hoppers or be carries away with the flue gas. It can save thermal energy when use in Boiler Fire tube path or save electrical energy when use in Bag filter.
It applicable at Package Boilers, Water tube boilers, Waste heat recovery boiler, Super heaters, Economisers, Air Heaters, Gas Heat Exchanger, Bag houses, Electrostatic Precipitators, fans, Soils, Hoppers & Ductwork.
Benefits
One time installation
Best to control pollution
Increased equipment service life
Lower operating cost
Low maintenance
Effective cleaning
Fully automatic operation
Continuous cleaning
Reduced the frequency of Boiler maintenance
Why Boiler condensate pump must be used instead of conventional electrically operated pumps?
Presently in some of industry, condensate is collected in the collection tank and there after it is being pumped by conventional electrically operated centrifugal pumps. In this process 15-20�° C temperature reduce as it is stored in collection tank. While in Boiler condensate pump condensate water is pumped as soon as it is filled. So there is not significant temperature drop.
Electrical pump require frequent maintenance, while Boiler condensate pump have only float type moving part which is fit and forgot type.
Electrical pump faces the problem of dry running due to high vapour pressure while Boiler condensate pump will never have these problems.
Electrical pump faces the cavitations and pitting problems while Boiler condensate pump will never have this problem.
Features
1. Boiler condensate pump having no moving part assured zero maintenance.
2. Boiler condensate pump utilise of flash steam.
3. Boiler condensate pump Suitable for high temp. Application. No cavitations problem
4. In Condensate recovery pump less steam consumption at low pressure.
5. Boiler condensate pump Can be operated on compressed Air.
6. Boiler condensate pump Automatic venting of Air & Non - Condensable gases
7. Easy monitoring of Boiler condensate pump operation can be checked in sight glass.
8. Boiler condensate pump of Various sizes for different capacities.( max. cap.12,000 kg/hr )
9. Boiler condensate pump skid Mounted so easy to install.
Application :
Boiler condensate pump use for tracing line, radiator, cyclinder, dryer, heat exchanger, vessels, jacketing, Oven, heating tank
Condensate recovery pump use for Industries like Pharma, Textile, Automobile, Petro chemical, Paper mill, Sugar mill, Processing unit, chemical etc
Acoustic horn for boiler based on the principles of kinetic activation of dust particles using sound waves at low frequencies that are normally between 75-240 Hz 140 db high intensity. The sound waves are generated by a special bell shaped sound generator powered by air and controlled electrically by a solenoid valve. The kinetic energy imparted to the dust particles cause them to vibrate, break their bonds with other particles and the surface to which they cling. These fluidized particles are then dispersed by gravity or by gas stream pressure.
Benefits of Acoustic horn for boiler
1
No requirement of costly steam - works on pressurized service air ( at 5-6 kg/ cm2 )
2
Fully Automatic continuous cleaning - controlled by a microprocessor, the system works on-line continuously, as per designed program & keeps on cleaning the equipment with increased efficiency.
3
Effective cleaning - Acoustic horn for boiler achieves a uniform cleaning effect & cleans the inaccessible areas also.
4
Reduced operating costs -operating cost of Acoustic horn for boiler is very less, it requires compressed air only during the isolation period & rest of the time air is not required.
5
Increased equipment availability - Acoustic horn for boiler drastically reduces the equipment downtime by keeping clean the system.
6
Low maintenance - there are no moving parts & design features are very simple so the Acoustic horn for boiler requires very minor service.
Applications Of Acoustic horn for boiler
1. Acoustic horn for boiler is used for remove soot from Boilers different zone to improve efficiency.
2. Acoustic horn for boiler is used for Soot blowing in Economiser for improve efficiency.
3. Acoustic horn for boiler is used for Soot blowing in Air preheater for improve efficiency.
4. Acoustic horn for boiler is used for Soot blowing in super heater for improve efficiency.
5. Acoustic horn for boiler is used for Soot blowing in Remunerators for improve efficiency
6. Acoustic horn for boiler is used for Cleaning Electro static precipitators distribution plates, collecting plates & wires.
7. Acoustic horn for boiler is used to eliminate ratholing & bridging in silos, bins & hoppers
Acoustic horn for boiler is used for Reducing pressure drop in baghouse & increasing bag life.
Industrial environment can get a little tricky and Oxygen Analyzer and Controller ensures that the gas levels are within the safe margin. It measures the gas level injected in food and pharmaceutical industries. It comes with Zirconium Oxygen sensor that senses the presence of oxygen with high efficiency. The response time of one second is calibrated automatically. We comply with the best industrial standards to ensure comprehensive service. Features: Accurate readings and stats Reliable and high quality parts Enhances safety in industrial readings Technical Specification: Zirconium Oxygen Sensor Made in UK 4 to 20 mA RS 232 Probe Length 220 mm / 400 mm 0.1 to 25% O 2 , Auto Calibration response time 1 sec 100C to 400C. Oxygen Controller with Display. Features: No Moving Parts No need for Temperature Stabilization Functional Testing and Calibration in Ambient Air. Long Life. Potential Applications: Furnace/Heating boiler Control Industrial Process Control Combustion Systems Compost systems Environmental Control Benefits: Up to 3.5% fuel Savings & up to 20% Power Saving in ID Fan power. Reduced Co 2 emissions. Optimization of fuel to air ratio Improved Boiler Efficiency.
Main function of any steam trap is to trap the steam and drain out the condensate water. In industry there are many types of steam trap like thermodynamic steam trap, float steam trap, inverted bucket steam trap & Venturi Orifice steam trap. There is huge difference in working principle of Venturi float Steam trap and other regular steam trap.
There are mainly two problems in other regular mechanical operating steam traps are as under so preventive testing and maintenance required frequently.
1. Steam traps fail in open condition ( Occur mostly in TD steam trap):
2. Steam traps fail in closed condition so backing up condensate causing (Occur mostly in Float and Bucket steam trap):
Note : In float steam trap there are permanent steam loss through SLR.
All these problems are eliminated in Venturi Float Steam trap due to there are Ventury and float two orifice are in working.
In Venturi float Steam Trap there are two orifice working to remove condensate from Steam System. One is Venturi orifice which is design as per client condensate load and pressure at inlet of trap and second is float valve orifice. Ventury orifice nozzle is sized to handle 100% of the condensate load produced by a particular application. Normally ventury orifice is in working condition. Float orifice is in closed condition. Some time at starting of process and low pressure condition there are float orifice is open and remove excess water from system. So this Venturi Float steam trap can cope up efficiently the condensate load at start up, normal running and pick load condition.
DESIGN FEATURES
Two orifice mechanism control condensate flow at all levels
Tailor made Venturi orifice design control condensate flow automatically
Continuous discharge of condensate
Efficient condensate discharges due to 0.001 kg/cm2 differential pressure against 0.1 kg/cm2 of other make trap
Built in air vent for quick start up
Wear resistance construction as SG iron cover and base & stainless steel internals part
Advantages and Benefits
No SLR so no steam wastage due to miss setting of SLR
Moving parts is rarely work and so no required maintenance for long time
Permanently eliminate the need of steam trap survey and repairing cost
CO2 emissions are reduced by reducing steam consumption and boiler fuel usage.
Environment Friendly
Save water and water treatment chemicals
Permanent steam savings about 10 to 45%
Increased heat transfer typically 10%
Unaffected by thermal shock or water hammer so increasing plant life.