Specification
While specializing in the production of super hard material (PCD/PCBN) tools and other products,
we can produce non-standard complete sets of composite tools, tool holders, non-standard tooling fixtures and other products according to the different use of various machining manufacturers.
For rough and finishing camshaft holes, the PCD material is not only used as the cutting edge, but also as the material of the guide strip, making full use of the low friction coefficient of PCD.
The high-precision fine-tuning mechanism design can quickly and simply adjust the tool size to the required state.
The high-rigidity locking plate provides strong pressing force and higher process safety.
Coupled with the special design of the water outlet hole, not only the tolerance, roundness and coaxiality of the camshaft hole can be guaranteed in the processing of deep and long holes, but also good surface roughness can be obtained.
You can find a variety of tool holders and boring bars here, they are especially hardened, high precision and with a replaceable head system.
Specification
While specializing in the production of super hard material (PCD/PCBN) tools and other products,
we can produce non-standard complete sets of composite tools, tool holders, non-standard tooling fixtures and other products according to the different use of various machining manufacturers.
For rough and finishing camshaft holes, the PCD material is not only used as the cutting edge, but also as the material of the guide strip, making full use of the low friction coefficient of PCD.
The high-precision fine-tuning mechanism design can quickly and simply adjust the tool size to the required state.
The high-rigidity locking plate provides strong pressing force and higher process safety.
Coupled with the special design of the water outlet hole, not only the tolerance, roundness and coaxiality of the camshaft hole can be guaranteed in the processing of deep and long holes, but also good surface roughness can be obtained.
You can find a variety of tool holders and boring bars here, they are especially hardened, high precision and with a replaceable head system.
Specificationï¼?
While specializing in the production of super hard material (PCD/PCBN) tools and other products,
we can produce non-standard complete sets of composite tools, tool holders, non-standard tooling fixtures and other products according to the different use of various machining manufacturers.
For rough and finishing camshaft holes, the PCD material is not only used as the cutting edge, but also as the material of the guide strip, making full use of the low friction coefficient of PCD.
The high-precision fine-tuning mechanism design can quickly and simply adjust the tool size to the required state.
The high-rigidity locking plate provides strong pressing force and higher process safety.
Coupled with the special design of the water outlet hole, not only the tolerance, roundness and coaxiality of the camshaft hole can be guaranteed in the processing of deep and long holes, but also good surface roughness can be obtained.
Backed by highly educated and knowledgeable workforce, we provide our customers a high quality range of PCD Reamer. Widely used for cutting the components in accurate shape, the offered reamer is available in various specifications as per need of our customers. This reamer is manufactured by vendorâ??s professionals using quality-approved raw material and modern techniques. Apart from this, our precious clients can avail the provided reamer from us at market-leading prices.
Supported by our vast industrial experience in this sphere, we are engaged in providing a wide array of PCD Tools The offered array is precisely fabricated by the assistance of quality approved raw material coupling with cutting-edge technology under the strict direction of skilled personnel. This product is precisely tested on well-defined parameters of quality in order to eliminate flaws.
order to cater to the numerous necessities of the patrons, we have been able to provide a wide range of PCD Reamer.
Features:
- Easy to operate
- Long service life
The hardness of cubic boron nitride (CBN) is second only to PCD and single crystal diamond.
It can still maintain the hardness of cemented carbide at 25 degrees Celsius at a high temperature of 1000 degrees Celsius.
Specificationï¼?
Introduction of CBN inserts
The hardness of cubic boron nitride (CBN) is second only to PCD and single crystal diamond.
It can still maintain the hardness of cemented carbide at 25 degrees Celsius at a high temperature of 1000 degrees Celsius.
The high strength of CBN comes from its intercrystalline bonds.
Equipped with a hardness alloy matrix with very good hardness and toughness, the tools made with it can withstand great cutting forces when deep cutting materials with high hardness and high toughness.
The intergranular bond also provides acceptable impact strength. This is very necessary when cutting continuous and discontinuous sections.
We provide superabrasive diamond and CBN honing stone for honing machines of almost all renowned honing brands
(Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment ).
Our diamond and CBN honing stones are available for precisiom bore finishing.
Applications Of Diamond And CBN Honing Stone:
Materials of workpiece: carbide, glass and ceramic, cast iron, alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
Applicable area: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve, oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.
Applicable honing machine: Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment.
For die-cast aluminum gearbox housing, we recommend PCD milling cutters. It can reach high-speed milling with the advanced machine, you can get sharp cutting, and also save your time of changing tools.
Project: Rough boring for D59 & D85 hole
Workpiece: Gearbox housing, Die-cast aluminum
RPM: S = 5,000 r/min
Feed rate: F = 1500m/min, 600m/min
Life time: 20,000 pieces
Honing head is a vital part in honing processing technology which can process traditional honing pieces and reticulate by working with honing machine.
Honing bar is a type of high-tech tool to achieve high-precision surface finish.
Honing head is widely used in processing high precision holes of
*internal combustion cylinder,
*hydraulic oil pressure,
*brake;
The roundness of IT7~IT6 holes and cylinder tolerance can be controlled in 3~5um.
Honing bar can be divided into PCD (Polycrystalline diamond) type and cubic boron nitride (CBN) type by material that processing durability is 300~500 times longer than traditional honing bars
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.Milling machines are very versatile. They are usually used to machine flat surfaces, but can also produce irregular surfaces. They can also be used to drill, bore, cut gears, and produce slots. The type of milling machine most commonly found in student shops is a vertical spindle machine with a swiveling head. In vertical mills, milling cutters with solid shafts are usually used. Milling cutters with keyed holes are predominantly for use in horizontal mills. End mills are designed for cutting slots, keyways and pockets. Two fluted end mills can be used to plunge into work like a drill. End mills with more than two flutes should not be plunged into the work. Ball end mills can produce a fillet. Formed milling cutters can be used to produce a variety of features including round edges.
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots
Milling is a machining process that uses a milling cutter (grooving drill, end mill or reamer) to cut material from a workpiece. There are many different types of milling cutters for different applications.Milling cutters are usually used for smaller diameters from 0.1 mm to 32 mm. They come in the form of high-speed steel, solid carbide or powder metal matrix, used in milling machines, machining centers or milling machines. Knife, corner blade cutters and hole cutters from YG-1, Korloy, Kanash and Mammut are suitable for a wide range of applications and materials.
Wire Cut EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, military, light industry, and household appliance.
Specification
Wire Cut EDM, also known as (wire electrical discharge machining or wire EDM) is a high-precision method for cutting nearly any electrically conductive material. A thin, electrically-charged EDM wire held between upper and lower mechanical guides forms one electrode, while the material being cut forms the second electrode. Electrical discharge between the wire and the workpiece creates sparks that rapidly cut away materials.
Application of Wire Cut EDM:
The wire cut EDM is suit to cut the metal stamping mould, plastin mould, super abrasive materials, precious metals and cutting sheets, gear cutter hob, mechanical parts processing ,etc
EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, military, light industry, and household appliance
Advantages of Wire Cut EDM:
* The process is burr-free, distortion-free and can be used to machine exotic materials which are work-hardened, ductile or brittle.
* High Precision. It is capable of making cuts that match your designs within �± 0.0001â??.
* Less set up time. EDM manufacturing reduces the need for tooling, which in turn lessens the amount of time that it takes to set up.
* Tapers. EDM machining is useful for cutting long tapers that other machining methods cannot produce.
* Accurate internal cuts. Square-edged internal cuts are difficult to produce with other machining methods, but Wire EDM makes it possible.
* Fine hole drilling. EDM drilling is capable of producing tiny holes that are difficult to produce with other methods.
Wire Cut EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, military, light industry, and household appliance.
Specification
Wire Cut EDM, also known as (wire electrical discharge machining or wire EDM) is a high-precision method for cutting nearly any electrically conductive material. A thin, electrically-charged EDM wire held between upper and lower mechanical guides forms one electrode, while the material being cut forms the second electrode. Electrical discharge between the wire and the workpiece creates sparks that rapidly cut away materials.
Application of Wire Cut EDM:
The wire cut EDM is suit to cut the metal stamping mould, plastin mould, super abrasive materials, precious metals and cutting sheets, gear cutter hob, mechanical parts processing ,etc
EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, military, light industry, and household appliance
Advantages of Wire Cut EDM:
* The process is burr-free, distortion-free and can be used to machine exotic materials which are work-hardened, ductile or brittle.
* High Precision. It is capable of making cuts that match your designs within �± 0.0001â??.
* Less set up time. EDM manufacturing reduces the need for tooling, which in turn lessens the amount of time that it takes to set up.
* Tapers. EDM machining is useful for cutting long tapers that other machining methods cannot produce.
* Accurate internal cuts. Square-edged internal cuts are difficult to produce with other machining methods, but Wire EDM makes it possible.
* Fine hole drilling. EDM drilling is capable of producing tiny holes that are difficult to produce with other methods.
Features:
Increase the chip baffle to effectively prevent iron chips from falling into the water jacket;
Parameter:
Linear velocity Vc(m/min): 450
Cutting tools diameter(mm): 35
Rotate speed (1/min): 4095
Teeth number: 2
Feed per teeth fz(mm): 0.15
Feed F(mm): 1228
Cutting-in Ap(mm): --
Features: Rough machining serrated design to reduce vibration; Finishing adds supporting blades to ensure stability;
Parameter:
Linear velocity Vc(m/min): 350
Cutting tools diameter(mm): 22
Rotate speed (1/min): 5067
Teeth number: 2
Feed per teeth fz(mm): 0.15
Feed F(mm): 1520
Cutting-in Ap(mm): --
Features:
The integrated design of the handle increases rigidity; Unequal design to avoid vibration;
The blade is effectively connected, the effective number of blades is 3;
Parameter:
Linear velocity Vc(m/min): 1200
Cutting tools diameter(mm): 54
Rotate speed (1/min): 7077
Teeth number: 3
Feed per teeth fz(mm): 0.12
Feed F(mm): 2548
Cutting-in Ap(mm): --
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.
Features: The integrated design of the handle increases rigidity; Unequal design to avoid vibration; Highly compound tool; milling face and milling holes are formed at one time;
Parameter:
Linear velocity Vc(m/min): 1200
Cutting tools diameter(mm): 80
Rotate speed (1/min): 4777
Teeth number: 3
Feed per teeth fz(mm): 0.1
Feed F(mm): 1433
Cutting-in Ap(mm): --
Features: The integrated design of the handle increases rigidity; 5+1 design, in order to ensure Rz40-60, one blade is a broken blade; Reaming + chamfering + countersinking; Unequal design to avoid vibration;
Parameter:
Linear velocity Vc(m/min): 450
Cutting tools diameter(mm): 48
Rotate speed (1/min): 2986
Teeth number: 6
Feed per teeth fz(mm): 0.1
Feed F(mm): 1791
Cutting-in Ap(mm): --
From MoreSuperHard, you can get a MCD Arc cutting tools with high accurate, reliable quality and economic to solve your problems in machining. With a highly educated and knowledgeable workforce, we provide customers with high-quality MCD Arc cutting tools.
It is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece
PCD forming tool is your professional and accurate tool in batch processing.
Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications.
It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency.
With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used.
Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production.
Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD forming tool is your professional and accurate tool in batch processing.
Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications.
It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency.
With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used.
Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production.
Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
From More Super Hard, you can get a MCD Non-standard turning tools with high accurate, reliable quality and economic to solve your problems in machining. With a highly educated and knowledgeable workforce, we provide customers with high-quality MCD Non-standard turning tools.
Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.1~0.05m, and the cutting depth during processing does not exceed 0.05mm
From More Super Hard, you can get a MCD Non-standard turning tools with high accurate, reliable quality and economic to solve your problems in machining. With a highly educated and knowledgeable workforce, we provide customers with high-quality MCD Non-standard turning tools
The usage is the same as that of the square rod turning tool. This kind of tool only needs to mount the blade on the square rod, and replace the new blade when the blade is worn, which greatly saves the cost of the tool.
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC).
Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher.
Specification
95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper.
Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher.
Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish.After processing, generally do not need to grinding,polishing and other subsequent processes.
Specification
Advantages Of Mono Crystal Diamond Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
PCD sintering drill bits products are suitable for different grades of aluminum alloys and CFRP/GFRP materials.
And can be used in abrasive materials in the automotive, aerospace and all composite material processing industries to meet the high quality requirements for drilling.
Application of PCD drilling tools
-Different kind of CFRP materials
-GFRP materials
-Very abrasive material
-High quality holes
Specification
CFRP is notoriously difficult to machine without delamination, uncut fibers and fiber pullout.
Compared with traditional coated tools, even at higher cutting parameters, not only the process is more reliable but also the blade life is longer
Using advanced PCD sintering technology to achieve a high degree of process reliability and stability
The outlet of the processed hole has almost no breaks and burrs, and the surface quality of the hole wall is good; For composite materials processing, minimize the risk of delamination
PCD sintering drill bits cutter body are made of fine-grained carbide material, PCD cutting edge is sharper, while bringing higher machining quality and longer tool life.
PCD Reamer From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining.
Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Specification
*For single through hole and blind hole processing,
the reamer is standardized and highly efficient.
The blade is polished, which can bring higher surface roughness Ra0.2 and service life.
The cutting speed can reach 200-1000m/min, which can handle high speed, high feed and high precision machining with excellent performance.
*For deep hole processing,
the special water outlet structure design of the tool can effectively prevent the problem that aluminum chips are not easy to break and wrap around the tool body during aluminum profile processing.
Guiding design of the tool body
It can ensure that the tool has good dimensional accuracy and stability at high speed.
PCD grooving tools are used for finishing processing ring grooves of piston.
Specification
More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs.
Applications of PCD grooving tools:
Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces.
Advantages of PCD grooving tools:
* The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing.
* PCD grooving tools with high precision, good wear resistance.
* The PCD ring grooving tools' precision can reach 3 -4 �¼m .
* Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process.
* The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools.
* Ewag precision Manual grinding machine
* Technical team with over 10 years experience
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools.
Applications of PCD boring tools:
PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.
Advantages of PCD boring tools:
* high abrasive resistance and thermal conductivity
* good surface finish
* Long service life. The service life is 20-30 times more than carbide boring tools.
PCD Wear Resistant Parts
Polycrystalline Diamond is a professionally applied clear diamond thick layer which is extremely hard .Due To Extremely Low Friction And High Wear Resistant Make PCD The Ideal Material For Support And Reference Parts Submitted To Wear.
PCD wear parts are used for workpiece support and reference, such as Dead Centre and Centre points, Support pads for lathe machines, Centring and positioning components, Measuring probes and points, Master gauges, others PCD wear parts
Application of PCD wear resistant parts
PCD Bearing, Bearing. Such As Front PlatePressure RotorLoading ShoeBacking Plate.
Electronic Components. Such As Punch ToolRounded Shaped DieRectangular Shaped DieDiamond Chip Heater, Bonding Of IC Chips.
Machine Tools. Such as Collet, Centerless Blad, Fixed Lathe Centres, Gauge Heads. and Support pads for lathes.
Automible Industry (Camshaft, Crankshaft, spray nozzles), Measuring fixtures, Measuring probes and points, Etc.
Tool specification: non-standard
Materials: Element 6 single crystal diamond, South African natural diamond
Cutter rod size: ISO standard
Tool rod material: tungsten steel
Speed: 800-10000 r/min
Feed: 200-1000 - mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum, copper, plastic, resin, etc
Features: highly polished, high cost performance
Application area
Watch industry, aluminum products industry, mobile phone digital industry, plexiglass and other industries.
Blade material: single crystal diamond, MCD and CVD
Tool rod material: tungsten steel, white steel, stainless steel
Speed: 800-10000 r/min
Feed: 200-1000 - mm/min
Cutting depth: 0.05-0.2mm
Suitable for processing materials: aluminum alloy, copper alloy, plastic, resin, etc
Features: good effect, long life, high cost performance
Suitable for processing materials: resin, aluminum alloy, copper, plastic.
Specification: 0 to 90 degrees
Materials: Element 6 single crystal diamond, South African natural diamond
Tool rod size: 3 -20
Tool rod material: tungsten steel
Speed: 5000-100000 r/min
Feed: 1500 ~ 5000 mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other nonferrous metals and nonmetallic
Features: good finish, high cost performance, long life
Specification: end mill
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: �¦3â??�¦20
Tool holder material: tungsten steel
Per second: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum, copper, plastic, resin, etc.
Features: good finish, high cost performance, long life
Specification :0 to 90 degrees
Materials: Element 6 single crystal diamond, South African natural diamond.
Tool rod material: tungsten steel
Speed: 5,000-100000r /min.
Feed: 1500-5000mm/min.
Cutting depth: 0.05-0.2mm.
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and nonmetallic.
Features: high finish, high cost performance, long life
Specification: R0.3~R100.
Materials: Element 6 single crystal diamond, South African natural diamond.
Tool rod size: customized.
Tool rod material: tungsten steel.
Speed: 5,000-100000r /min.
Feed: 1500-5000mm/min.
Cutting depth: 0.05-0.2mm.
Processing materials: aluminum alloy, copper, acrylic and other nonferrous metals and nonmetallic.
Features: good effect, long life, highly cost effective.
Specification: R0.3~R100
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: 620
Tool holder material: tungsten steel
Speed: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and non-metals
Features: good finish, highly cost effective.
Specification: R0.3~R100
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: 320
Tool holder material: tungsten steel
Speed: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and non-metals
Features: good finish, highly cost-effective, long life
Specification: R0.3~R100
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: 6-20
Tool holder material: tungsten steel
Speed: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and non-metals
Features: good finish, high cost performance
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.
PCD milling cutter performance advantage
(1) The tool service life is extremely long, is the common alloy tool life 20-100 times, saves the frequent tool change, the time occupied by the knife;
(2) Suitable for high-efficiency processing, high-speed (8000-40000 RPM), dry processing, modern high-efficiency processing is the first choice, and no cutting fluid, environmental protection and reliable;
(3) The dimension of the parts is stable after processing, and the surface roughness is high. Due to the super abrasion resistance of PCD material, the size of the tool is guaranteed to remain unchanged during the processing of the parts, and the dimension and shape and position tolerance of the workpiece are guaranteed. The roughness of PCD milling cutter can reach RA0.8-RA0.16, which can completely replace the traditional grinding process with milling, greatly improving the processing efficiency and processing cost!
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Precision reamers are designed to slightly enlarge the size of a previously formed hole with a high degree of accuracy that leaves the sides smooth. Youll find the reamer tool you need for a variety of applications and materials here.
A reamer is a tool that is used to widen the size of a pre-existing hole in metal by a small amount to leave smooth sides and edges removing any burrs or rough edges. Its a pointed round file with a tip thatâ??s typically coated in diamond dust to create a hard, durable surface thats great for filing. Reamer tools are ideal for those who are looking for a more precise hole, as they take the pre-drilled hole made by a drill bit and make it truly round and of an exact diameter size.
Gearbox housing is the basic parts of transmission. Its main function is to support each transmission shaft, to ensure the center distance and parallelism between each shaft, and to ensure the correct installation of the gearbox housing parts and the other parts which connected to them. It also affects the working accuracy and service life of the car, so the quality of the gearbox housing should be very good. It is particularly important to use the proper and superior tools.
Specification
Project: Fine reaming for D13.85
Material: Gearbox housing, Die-cast aluminum
RPM: S = 6000 r/min
Feed rate: F = 2500 m/min
Life time: 30,000 pieces
From â??More Super Hardâ??, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Features and Advantages of PCD Reamerï¼?
1.The PCD reamers have significantly higher cutting speeds and feed rates.
2.Increased dimensional accuracy and process reliability.
3.Fewer process steps which mean extensive freedom from burrs.
4.Through and blind holes for the integrated expanding screw in the tool point.
5.Optimal coolant delivery to the cutting edges.
6.The PCD reamers can facilitate fast clamping.
7.Ultra-long life of PCD tools.
8.Fewer tool changes which mean the combination of multiple operations in one tool delivers savings on machine costs.
9.Tool cost can be reduced by up to 50 % which means regrinding and reconditioning.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Features and Advantages of PCD Reamer:
1.The PCD reamers have significantly higher cutting speeds and feed rates.
2.Increased dimensional accuracy and process reliability.
3.Fewer process steps which mean extensive freedom from burrs.
4.Through and blind holes for the integrated expanding screw in the tool point.
5.Optimal coolant delivery to the cutting edges.
6.The PCD reamers can facilitate fast clamping.
7.Ultra-long life of PCD tools.
8.Fewer tool changes which mean the combination of multiple operations in one tool delivers savings on machine costs.
9.Tool cost can be reduced by up to 50% which means regrinding and reconditioning.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
The reamer is a rotary tool with one or more teeth to cut the thin metal layer on the processed surface of the hole. The holes processed by the reamer can obtain accurate size and shape. The reamer is used to ream the drilled (or reamed) hole on the workpiece, mainly to improve the machining accuracy of the hole and reduce the roughness of its surface. It is a tool used for hole finishing and semi-finishing, The machining allowance is generally small. Reamers used to machine cylindrical holes are more commonly used. The reamer used to process tapered holes is a tapered reamer, which is less used. According to the use situation, there are hand reamer and machine reamer, and machine reamer can be divided into straight shank reamer and taper shank reamer. The hand type is straight-handled.
Reamer:
There are two kinds of coarse reamer and fine reamer. Coarse reamer has fewer blades and larger chip holding space. Meanwhile, a spiral chip dividing groove is opened on the blade to prevent excessive chip cutting and blockage in rough hinge.The number of blades of the reamer is large, and there is a small edge to ensure the quality of the taper hole.The specifications of common reamer are 1:50, 1:20 and 1:5.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
Description:
The cutter head is welded to the alloy rod, and high-end CNC equipment is used to process high-precision EDM cutting edges and angles. The PCD step drill reamer has been strictly inspected in the constant temperature room, and the quality is guaranteed. Therefore, the milling cutter has the characteristics of high precision and long service life. Our company MoreSuperHard uses advanced technology to ensure the stability of cutting tools, the consistency of each batch of tools and the smooth operation of the production line.
Material: PCD step drill reamer is made of high-quality imported alloy material and equipped with PCD tool bit.
Application: PCD step drill reamer is mainly used for machining engine cylinder heads and carburetors in the motorcycle industry, as well as precision machining of non-ferrous metals, ferrous metals and non-metal inner holes in other industries.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming.
Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine.
PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming.
Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine.
PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available.
The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming.
Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine.
PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer.
Features of PCD welding integrated face milling cutter:
-Close-tooth design;
-Layered cutting can effectively suppress the generation of burrs;
Parameter
linear velocity Vc(m/min)3000
Cutting tools diameter(mm) 125
rotate speed (1/min) 7643
Teeth number 25
Feed per teeth fz(mm) 0.08
Feed F(mm) 15286
cutting-in Ap(mm) 0.5
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.
Features and Advantages:
Complete cutting, complete chip removal.
Can be made accordingto the requirement of customers.
High quality PCD material.
Fit for all kinds of cutting processing.
The PCD milling tool features high processing precision and high processing efficiency.
The PCD milling tool can realize high speed cutting and hard material cutting. With the features of high abrasive resistance and thermal conductivity, PCD milling tool has a long service life. Its service life is 10 to 20 times that of a tungsten carbide milling tool
More SuperHard PCD cutting tool blanks in the size of 5�¼mã??10�¼m and 25�¼m can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm.
PCD Cutting Tool Blanks Application Recommendation
* W5 fine grain size(excellent surface finish)
Characters: Average grain size: 5�¼m, High diamond content over90%, Laser cutting ,wire EDM cutting
Applications:Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic
* W10 medium grain size (excellent resistance, good surface finish)
Characters:Average grain size: 10�¼m, High diamond content over 90%, Laser cutting ,wire EDM cutting
Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
* W25 coarse grain size(Long life, extremely high wear resistance)
Characters:Average grain size: 25�¼m, High diamond contentover 90%, Laser cutting ,wire EDM cutting.
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.Slot milling is a preferred operation for end milling over end milling. A slit or groove may be short or long, closed or open, straight or non-straightï¼?deep or shallow, wide or narrow.
A slotted cutting is used much like a saw to create small grooves and grooves for joinery and biscuits. You can cut grooves on a table saw, but using a slotting knife in a doing planer has certain advantages. For one thing, you'll get the perfect flat cut, which not all saw blades can do. A slotting mill cutter is just a 2-edged end mill for cutting grooves. As the name implies, a larger clearance allows the chip to come out from the back without clogging, and then a groove is cut in the center, which can also be used to cut into a small distance to start cutting in the middle of the material.
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.
PCD tools have been widely used in aluminum production. The system is characterized by the minimum work required to increase the number of mounting teeth, long service life and low roughness.
However, if areas of surface roughness are required, or even rougher than the very good standard surface produced during PCD processing, PCD tools often reach their limits.
This can be remedied by using PCD auxiliary tools that can be adapted individually to the application or retroactively installed in existing standard tools.
