Cast films produced on chill roll lines have become an indispensable product in the packaging industry. They provide versatile and high-quality options for safe and economic packaging of products.
To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films, and Blister films.
Technical Specifications :
MODEL SCREW DIA (mm) L/D Ratio Die Size Finish Film Width Output (Kgs/Hr.)
JP-COEX-CF 1350 (Three Layer) 70 | 90 | 70 30 : 1 1350 mm 1050 mm 250 to 300
JP-COEX-CF 1800 (Three Layer) 70 | 100 | 70 30 : 1 1800 mm 1500 mm 285 to 400
JP-COEX-CF 2300 (Three Layer) 70 | 100 | 70 30 : 1 2300 mm 2000 mm 380 to 500
JP-COEX-CF 2300 (Three Layer) 80 | 120 | 70 30 : 1 2300 mm 2000 mm 600 to 650
JP-COEX-CF 3300 (Three Layer) 80 | 120 | 80 30 : 1 3300 mm 3000 mm 570 to 745
JP-COEX-CF 2300 (Five Layer) 80 | 120 | 100 | 80 30 : 1 2300 mm 2000 mm 950 to 1000
PP/PET Box Strapping Lines
PET box strap line is suitable for 100% PET Flakes or PET Virgin Granules equipped with Dehumidified air dryer with Crystallizer.
PP Box strap line is suitable for fully automatic heat sealable straps having inbuilt single colour printing unit & two station embossing unit.
Technical Specifications
MODEL JP 70 BST JP 80 BST JP 80 PET-ST JP 100 PET-ST
Processing Materials PP/HDPE PP/HDPE PET FLAKES/GRANULES
Screw Dia (MM) 70 80 80 100
L/D Ratio 30:1 30:1 30:1 30:1
No. of Straps Two Four Two Four
Straps Size (MM) 9, 12, 15, 19 9, 12, 15, 19 9, 12, 15, 19 9, 12, 15, 19
Max. Output (Kg./Hr.) 75 to 80 150 to 160 100 to 120 200 to 250
Inline Printing Single Color Single Colour
No. of Winders 3 5 3 5
High output and outstanding quality Monofilament Lines
JPEL has in range of products highly efficient Monofilament Lines to produce HDPE / PP / Nylon
Monofilament for manufacturing of :
Ropes and Twines
Tooth brush bristles
Fishing Net
Mosquito Net
Doll hair & Wig hair
Threads
Knitting yarn
Artificial grass
Carpets
Salient Features :
Extruder having L/D 30:1 for an output up to 250 Kgs./Hr. (Higher capacity lines also can be designed and supplied)
Multi Strand Die
Air knife
Goddets with Movack Design.
5 meter long orientation hot air oven, hot water bath.
Cheese winders for bunch winding.
JPEL has also supplied Jumbo Winders for winding of Monofilaments /Fibrillated tapes required for manufacturing ropes and FIBC Jumbo bags.
Technical Specifications
Model JP 70 MONO JP 80 MONO JP 90 MONO
Screw Dia (MM) 70 80 90
L/D Ratio 30:1 30:1 30:1
Max. Output (Kg./Hr.) PP 150 200 250
HDPE 135 180 200
Godet Width (MM) 320 MM 320 MM 320 MM
Godet Dia (MM) 800 MM 1100 MM 1200 MM
Dimension (L X W X H) Meters 18 X 2.5 X 2.5 18 X 2.8 X 2.5 19 X 3 X 2.5
Optional Equipments
Flange / Bobbins Winders
Jumbo Winders
Melt Pump
Monofilament / Dunline Die Plate
Extrusion Coating Lines
J P Extrusiontech Ltd has a wide range of Extrusion Coating Lines Models to meet a variety of applications.
For coating thin layer of polyolefin’s (Mainly LDPE / PP) on substrates like Paper, Cotton Cloth, Woven Fabrics, Jute fabric, Aluminum foil, BOPP film, Polyester film, etc. up to 5200 mm Web width applications.
For coating thin layer of polyolefin’s (Mainly LDPE / PP) on substrates like Paper, Cotton Cloth, Woven Fabrics, Jute fabric, Aluminum foil, BOPP film, Polyester film, etc. up to 5200 mm Web width applications.
Tandem Lamination Plant For coating Circular Woven fabric, for producing multilayer laminates up to 5 layers along with the various substrates like Paper, Aluminum foil, Polyester film etc.
Woven Bag Lamination Technical Specification :
MODEL
JP 70 CR 850
JP 80 CR 1450
JP 80 CR 1600
JP 80 CR 2000
Screw Dia (MM)
70
80
80
80
L/D Ratio
30:1
30:1
30:1
30:1
Die Width (MM)
900
1500
1650
2000
Maximum Coating Width (MM)
750
1350
1500
1850
Minimum Coating Width (MM)
400
800
800
1200
Coating Thickness (Micron)
20 - 80
20 -80
20 - 80
20 - 80
Max. Line Speed (M.P.M.)
110
110
110
110
Tape Stretching Line with Tape Winders (Inverter cheese winders:
J P Extrusiontech Ltd having a comprehensive range of tape extrusion lines for producing high-quality PP/HDPE tapes for a wide range of applications.
Tape Stretching Lines available from output 150 Kg/Hr to 900 Kg/Hr capacity. 450 to 900 Kh/Hr lines having godet diameter of 450 mm and imported screw, barrel, die, melt pump options are available. Die width available (MM) 800, 900, 1000, 1100, 1300, 1400, 1500, 1600, 1750, 2200
End applications such as woven & leno bags, jumbo bags i.e. Flexible Intermediate Bulk Containers (FIBCs), tarpaulins, carpet backings, geotextiles, wrapping fabrics, ropes and twines etc.
Technical Specifications :
Specification 70R,80R,90R,105R,105R HS,120R,150R
Screw Dia (MM),70,80,90,105,105,120,150
Max. Output PP (Kg/Hr),150,250,350,450,450,600,900
Max. Output HD (Kg/Hr),135,230,300,400
Max. Line Speed (MPM),350,350,350,350,425,425,425
Godet Dia (MM),320,320,320,320,450,450,450
Nos. of Godet Rolls,3 / 6,3 / 6,3 / 6,3 / 6,2 / 6,2 / 6,2 / 6
Die Width (MM) : 800, 900, 1000, 1100, 1300, 1400, 1500, 1600, 1750, 2200
For manufacturing HIPS/ ABS/ PP/ PET/ PVC mono and multilayer sheets for various applications like thermoforming/vacuum forming, Office files, Luggage, Office furniture, Roofing, and other applications.
SHEET LINE | Technical Specifications :
Extruder Ø mm Die (mm) Out put kgs/hr Calender Dia X Length (mm) Max. Sheet Width (mm)
70 640 HIPS 100-120 PP 70-80 200 X 700 540
70 + 40 640 HIPS 100-120 PP 70-80 200 X 700 540
70 + 40 850 HIPS 100-120 PP 70-80 200 X 900 700
80 + 40 640 HIPS 180-200 PP 130-150 310 X 700 540
80 + 40 850 HIPS 180-200 PP 130-150 310 X 900 700
80 1000 HIPS 180-200 PP 130-150 310 X 1050 850
90 1000 HIPS 225-250 PP 150-180 400 X 1050 850
80 1150 HIPS 180-200 PP 130-150 310 X 1200 1000
90 1150 HIPS 225-250 PP 150-180 400 X 1200 1000
90 V 1400 HIPS 225-250 ABS 225-250 400 X 1600 1250
120 V 1400 HIPS 350-400 ABS 350-400 400 X 1600
120 V + 75 V + 50 1400 HIPS 600-650 ABS 600-650 400 X 1600 1250
80 V 640 PET 120-150 310 X 700 540 1250
PET/PE Washing Lines
Thanks to the experience acquired year by year in the markets of competence, JP offers itself as your partner for forefront solutions in the plastic recycling field, increasing the value of the waste materials.
JP understands the needs of the customer for a throughout Quality compliance with the addition of high output and cost efficient machinery. Ranging from a tiny bolt to the final finished product everything undergoes strict compliance policy. Our customers rely on our quality product for fast and punctual delivery, reliably easy operation, systems, machines and services and their long life-time even with intensive usage of the machines.
We at JP offer the most economical machine configuration with optimal connection for further processing systems and maximum quality through in-depth requirement analysis and exact target specifications.
JP INDUSTRIES introduces a line capable of sorting, grinding, washing and cleaning with drying post consumer plastic waste. The end use of the plastic waste is supposed to be either in the field of injection molding textile fiber, monofilament or sheet with different thickness for thermoforming. The complete line is for an accurate clearing of plastic material especially suited for LLDPE, LDPE, HDPE, PP, PET, PC.
JP’s washing line is built with the best materials for less wearing of the bodies of the machine and consequentially less maintenance and less lost in time. Also, the experience of JP has developed a system that is matching the European standard but with a better price.
JP’s engineering department can give to their customers the support on finding also a customized solution because JP Industries know that every country has his own traditions and his own post consumer material to treat. For this, we will be glad to give you the right solution for your business.
Ancillary Machines
FIBC Belt Cutting Machine Model: AFBC6
FIBC Mouth Punch Cutting Machine Model: FIBCM-2200
Recycling lines to reclaim plastic out of waste like oriented HDPE / PP Tapes, cuttings of woven fabric, industrial plastic wastes and general purpose wastes like LDPE / LLDPE / HIPS / PP / HDPE etc.
Technical Specification
Model JP 65 RP (P) JP 75 RC JP 100 RC JP 120 RC
Screw Dia (mm) 64, 75, 100, 120
L/D Ratio 26:1, 20:1, 20:1, 20:1
Max.Output (Kg/Hr.) 42 to 50, 140 to 150, 300 to 350, 400 to 450
Extruder / Shredder Drive KW 11 | , 37 | 37, 75 | 37, 90 | 45
Dimension L X W X H (Meters) 6 X 2 X 2, 7.3 X 2.5 X 2.2, 7 X 5.5 X 2.5, 7 X 5.5 X 2.5
Additional Grinder Agglomerator, Offline Shredder / Grinder for woven sack, Offline Shredder / Grinder for woven sack, Offline Shredder / Grinder for woven sack
All above Models are suitable for in-house plant wastage and the same for non-printed wastage only.
Specifications are subject to change without prior notice, due to due to continuous development. These details are indicative and not binding. Extreme values indicated are not achievable simultaneously. The picture may show optional equipment’s that are not part of the standard supply. For detail, refer to the quotation.
Printing and Cutting / Rewinding Machines :
High speed, PLC base 4/6/8 color flexo printing machine for Woven Sack having inline Corona Treatment, micro perforation, twist gusseting, cutting/winding system, for HDPE / PP laminated and un-laminated woven fabrics.
Features :
Turret Unwinder with Online Manual Splicing
Specially designed Micrometric adjustment system provided at each Printing Station to have fine pressure from Anilox Roll to Printing Drum and from Printing Drum to the final product (Fabric). This will improve the better sharpness of Printing.
Individual Gearbox system consists of hardened and ground oil dipped gears with the inbuilt planetary arrangement at each printing station. This increases the sturdiness of the machine which reduces maintenance and downtime.
Online print registration adjustment provided in that gearbox for easy operation.
Easy changeover for a change of direction of printing with the help of same gearbox system is also incorporated.
Infeed and outfeed driven nip roll system to maintain constant tension of fabric for proper Print registration. It will not elongate the fabric or loosen the fabric between printing station.
Anilox and Ink Rubber Rolls are of special design. This prevents splashing and scattering of Ink at higher operating speeds.
Access to each printing station for ease of monitoring and cleaning.
Operator Friendly and space-saving vertical gusseting unit.
Control panel with PLC
6 COLOUR PRINTING MACHINE: MODEL JPFLEX
Advance Features :
Line Speed: 150 MPM Maximum
Each Printing Stations are individually driven by Servo Motor resulting Quick & High Stability of Print Registration.
Doctor Chamber Blades + Ceramic Rolls to Print High-Quality Halftone Image.
Fast Drying of Ink because of effective Air Drying System.
To Save consumption of Ink and Solvent.
Online Both Side Web Video System for Print Inspection.
Electrical Hoist System for easy assembly of plate cylinder (Drum).
Reduction in Start and Stop Wastage due to Slow Rotation of Ceramic Rolls and Automatic Hydraulic Elevation of Drum Rolls while machine stops.
Control Panel with PLC.
ValveTech is the most modern conversion line with an advanced automation and control system that offers high productivity and efficiency with its indigenous design. It produces both side stitched bags with a valve at one corner of the bag.
The valve type bags are used in packing of various materials such as Cement, Salt etc. The material is filled through the valve using a hose and once the bag is filled the valve shuts automatically providing a locking system.
ValveTech is best suitable for non-laminated woven fabric with an option for laminated fabric. ValveTech 35 model has the capacity to produce up to 35 Valve Type bags/min.
ValveTech conversion line, with servo & PLC control ensures high efficiency with minimal wastage and considerable savings in manpower & materials.
Technical Specifications
Width of unwinding fabric roll 470 mm to 520 mm Maximum
Cutting Length 850 mm to 1050 mm Maximum
Cutting length accuracy ± 5 mm
Folding unit 1 20 to 30 mm adjustable
Folding unit 2 40 to 45 mm adjustable
Output Bags/min Up to 35 bags
JP developed Conversion lines for producing bottom folded and sewing woven sack made from a roll of tubular woven PP/HDPE fabric. JPBCL 850 model from J P EXTRUSIONTECH LIMITED is a high-speed machine suitable for conventional bag application and is designed for cutting the tubular fabric, bottom folding, sewing, and stacking. This new generation machine with servo and PLC controls is designed for fabric width up to 850 mm and cut length up to 1400 mm with speeds up to 30 to 40 bags/min. Depending upon the material, width of the fabric, length of the bag, number of folds, stitches etc. This bag making machine is most appropriate for working with un-laminated fabric but can also be converted to use laminated fabric.
Advantages of this conversion Line:
State of the art automated operation & consistent quality of end product (cut & sewn bags.)
Reduced space requirement in finishing department for converting the roll of fabric to the finished bag.
Reduced manpower requirement for producing the same quantity of bags.
Technical Specifications : JPBCL 850
General Parameters
Diameter of Unwinding Cloth 1400 mm Maximum
Width of Unwinding Cloth 300 to 850 mm Maximum
Cutting Length 500 to 1400 mm Adjustable
Cutting Length Accuracy ± 1 mm
Production Capacity 30 40 Bag/Minute (depending upon the bag size).
1st IN-FEED NIP
Driven Motor 0.75 KW AC Motor with Inverter Control
Feeding Type Auto Control, Non-Stop Feeding Type
Tension Contro By Dancing Rollers
2nd CUTTING IN-FEED NIP
Driven Motor 2.25 KW Servo Motor
Feeding Speed Synchronized with Production Settings.
Bag Mouth Auto Opening Bag mouth auto opening arrangement through reversing nip.
CUTTING STATION
Cutting Knife
(Heat Cutting) Flat Type (Straight Line) Special Alloy Steel Cutter.
Cutting Knife
(Cold Cutting) Cutting through Rodless Cylinder.
Heat Cutter Operation Through pneumatic cylinder with sensor
Circular Looms
Jaiko Industries (A JP Group Company) offers a range of circular looms for weaving light to heavy weight tubular or flat PP/HDPE fabrics for a wide variety of end applications.
Jaiko’s loom ranges from 4 shuttle for open mesh (leno weave) packaging fabric for fruits & vegetable, to 6 shuttle for a wide range of packaging applications such as cement, fertilizer, polymer granules, chemicals, grains, animal feed, seeds and husk and 8 shuttle for the production of wide width fabric for Jumbo bags (FIBC’s), tarpaulins and Geo & agro textiles. It has advantages of the latest technology higher operating efficiencies, excellent weaving quality, lower wastage, lower energy consumption, lower maintenance etc.
Our looms are available under machine models: Jaiko 4, Vega 6, Vega HS, Jaiko 6 LN, Jaiko 608, Jaiko 810, Jaiko 811, Jaoko 812 LF, Jaiko 812 HF, Jiko 814 LF and Jiko 814 HF
Jaiko Vega 6 & Vega 6 HS Technical Specification
Technical Specification Vega 6 Vega 6 HS
Working Width (Double Flat) 30 to 90 cms 30 to 90 cms
Nos. of Shuttles / Loom 6 6
Weft Insertion 1000 ppm* 1100 ppm*
Core Diameter (Inside) 35 mm** 35 mm **
Warp / Weft Core Length 218 mm** 218 mm**
Warp Bobbins Diameter (Maximum) 160 mm** 160 mm**
Weft Bobbins Diameter (Maximum) 115 mm 115 mm
Nos. of Warp Bobbins 576 / 720 nos. 576 / 720 nos.
Winding Roll Diameter (Maximum) 1500 mm 1500 mm
Dimension (Length / Width / Height) mm 10227 / 2797 / 3037 10227 / 2797 / 3037
