Our MIM process advantages:
5, High precision: the size precision for one shot process can reach +/- 0.1~0.5%. For some higher precision requirement, can machined by CNC.
6, Various materials: MIM parts can be made of iron, stainless steel, steel, hard alloys etc..
7, Low cost: to make complex shape and mass quantity parts, MIM can save quite a lot of cost.
8, Minimizes scrap losses by typically using more than 97% of the starting raw material.
Fe8Ni standard have high strength, hardenability and toughness, is more strict than Fe4Ni which is often used in our military industry.
If you use 17-4PH, stainless steel, could save the surface treatment nickle plating becasue they are rustless and donnot need to do surface coating. So the cost would be less.
We could quotebest price list according drawings as price ladder . We want to you know our factory ability, quality,service.
Lock filler plateMaterial: Fe2Ni0.5MoDensity: â?¥ 7.55g/cm3Hardness: â?¥150HV10 Featureï¼?This is one of the main parts for a smart lock. Normally, a customized lock filler plate has several stages and injection pins. MIM is the best process to make this item. There are 3 reasons. 1, Metal injection molding is very proper to make stainless steel, iron and steel parts, especially those complex shape ones like the lock filler plate. This item has several stages that traditional powder metallurgy cannot make. 2, Although the lock filler plate by MIM technology is not the essential part, it also requires high dimension precision. Compared with traditional technology, Metal powder injection molding technology has the following characteristics: high precision, uniform organization, excellent performance, low production costs etc. Its products are widely used in electronic information engineering, medical equipment, office equipment, automobiles, machinery, sports equipment, watches and clocks, weapons and aerospace and other industrial fields. MIM technology can make various kinds of metal parts. If your part is made of stainless steel, steel, iron and the shape is complex, MIM is the best choice. If you want to make metal components by MIM, you need to send us the parts drawings, including PDF and 3D files in which, we can see the shape, sizes, tolerance and other requirements such as surface treatment, hardness(HRC). Also, we need to know the quantity for the part. Because to make MIM items, the mold is important. To make a mold is around 3000--5500USD that based on the shape, so if the customer have several parts to produce, we suggest to put them in one mold to save cost.  Â
Material: ironDensity: â?¥ 7.6g/cm3Hardness: 40-45HRCTensile strength: 300mpaYield strength: â?¥180mpaSurface treatment: vibrate grinding + bluingFeatureï¼?The shifting fork 's function is connection. To make this item, after sintering, we need to do heat treatment and nickel plate treatment.Advantage: Most advanced smart lock parts are made by MIM. Advanced smart lock requires high intensity. Thus, compared with traditional technology, using MIM to make this part can meet such requirement because MIM material density is high and the part hardness is much better than forge and powder metallurgy. Meanwhile, lock parts usually need to have wonderful surface. The surface for MIM parts is smooth enough to do any high demand surface treatment such as oxidation, galvanization, nickelage etc., so as to pass the salt spray test.MIM technology can make various kinds of metal parts. If your part is made of stainless steel, steel, iron and the shape is complex, MIM is the best choice. If you want to make metal components by MIM, you need to send us the parts drawings, including PDF and 3D files in which, we can see the shape, sizes, tolerance and other requirements such as surface treatment, hardness(HRC). Also, we need to know the quantity for the part. Because to make MIM items, the mold is important. To make a mold is around 3000--5500USD that based on the shape, so if the customer have several parts to produce, we suggest to put them in one mold to save cost. Â
Material: SUS316L
Density: â?¥ 7.8g/cm3
Hardness: â?¥ 120 HV10
Tensile strength: â?¥500mpa
Yield strength: â?¥180mpa
Elongation: â?¥50%
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Featureï¼?The lock cylinder is the heart part of the door lock. Even if it is a smart lock,Website:http://www.no2-machinery.com, the safety level of the lock cylinder is still very important. Its main function is to transfer the torsion from the head, so as to drive other parts to open and lock. The head structures of padlocks, drawer locks, door locks and bicycle locks are different, and the ways of transmitting torsion are different, but the functions are the same.
Advantage: MIM is the best way to make a lock cylinder. Not only MIM can make various kinds of complex shape parts, but also it can meet the requirements of the size precision. If the tolerance has high demand, after MIM, we need to do extra CNC process. As to the surface, most lock parts have no further requirement, because stainless steel can resist the rust. Its surface is bright enough.
MIM technology can make various kinds of metal parts. If your part is made of stainless steel, steel, iron and the shape is complex, MIM is the best choice. If you want to make metal components by MIM, you need to send us the parts drawings, including PDF and 3D files in which, we can see the shape, sizes, tolerance and other requirements such as surface treatment, hardness(HRC). Also, we need to know the quantity for the part. Because to make MIM items, the mold is important. To make a mold is around 3000--5500USD that based on the shape, so if the customer have several parts to produce, we suggest to put them in one mold to save cost.
Material: SUS316L
Density: â?¥ 7.8g/cm3
Hardness: â?¥ 120 HV10
Tensile strength: â?¥500mpa
Yield strength: â?¥180mpa
Elongation: â?¥50%
Â
Featureï¼?The lock cylinder is the heart part of the door lock. Even if it is a smart lock,the safety level of the lock cylinder is still very important. Its main function is to transfer the torsion from the head, so as to drive other parts to open and lock. The head structures of padlocks, drawer locks, door locks and bicycle locks are different, and the ways of transmitting torsion are different, but the functions are the same.
Advantage: MIM is the best way to make a lock cylinder. Not only MIM can make various kinds of complex shape parts, but also it can meet the requirements of the size precision. If the tolerance has high demand, after MIM, we need to do extra CNC process. As to the surface, most lock parts have no further requirement, because stainless steel can resist the rust. Its surface is bright enough.
MIM technology can make various kinds of metal parts. If your part is made of stainless steel, steel, iron and the shape is complex, MIM is the best choice. If you want to make metal components by MIM, you need to send us the parts drawings, including PDF and 3D files in which, we can see the shape, sizes, tolerance and other requirements such as surface treatment, hardness(HRC). Also, we need to know the quantity for the part. Because to make MIM items, the mold is important. To make a mold is around 3000--5500USD that based on the shape, so if the customer have several parts to produce, we suggest to put them in one mold to save cost.
Our factory shandong no2 machinery company is professional on MIM process. We have military standard cerficates, quality certificates. And raw material powder could be adjust by our researcher.
The items is perfectly made by MIM process( Metal injection moulding), with the surface treatment Nickle coating, gold plating. It is no any problem we could make them surface coating because our MIM parts have high density above 7.65g/cm3. This is our MIM biggest advantage or merit. Material: Stainless steel-304. It is one of the most welcome material in MIM technology. It is a Cr-Ni stainless steel, which has wonderful corrosion resistance and heat resistance. It is normally used below temperature 650C. It is an environmental material. Besides, it is easy to be machined. High precision: the size precision for one shot process can reach +/- 0.1~0.5%. For some higher precision requirement, can machined by CNC. We had produced many kinds of deadbolt for European manufactures by PIM. If any need, please contact us www.no2-machinery.com or email us. We could quote you with our best choice. A dead bolt, deadbolt or dead lock is a locking mechanism distinct from a spring bolt lock because a deadbolt cannot be moved to the open position except by rotating the key. The more common spring bolt lock uses a spring to hold the bolt in place, allowing retraction by applying force to the bolt itself. This MIM part can therefore make a door more resistant to entry without the correct key.A deadbolt is often used to complement a spring-bolt lock on an entry door to a building. The double cylinder design raises a safety issue. In the event of a fire, occupants will be prevented from escaping through double-cylinder locked doors unless the correct key is used. This is often an avoidable cause of death in house fires
