Adopting hearing-medium conduction technology with heating oil as medium,the plant is a new generation product developed exclusively in China based on the advanced structure of existing plants from domestic market and abroad.If offers an ideal solution for lower power consumption and overall production cost,and keeping the same surface color for all biscuits.The plant mainly consists of mixing system,automoatic feeding system, tunnel-type oven, sheet feeding and cooling device,coating machine,cutter and organic heating medium boiler, ect.With compact structure and unique reliability, the plant is one of the most preferred equipments in foodstuff industry.
1. Blender Machine:
The machine is the mixing system, the first technology processing equipment in wafer manufacturing. It adopts the separate delivery and automatic circulation system.
Material: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm
Twin mixing barrels made of imported 304 stainless steel plate with thickness of 3mm, Mixture pump (Guangzhou)
Electrical appliance switch (Schneider of Germany), Electrical machine (SEW of Germany)
Main technical parameters:
Mixture quantity per time: 60kg/flour 25kg
Power consumption: main electrical machine 380V 3KW 2900r/min
Mixture pump electrical machine: 380V 0.75kw
2. Cream Mixer:
The machine mixes the sugar, butter and other matters abundantly according to the technology prescription.
Materials: the machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness
Cream barrel adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany), Decelerating machine (SEW of Germany)
Main technical parameters
Drive electrical machine for cream spreading roller: GGWB-0.75-40
Drive electrical machine for convey belt and wafer block pressing roller: GGWB-0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: GG802-4 0.75KW
Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW2
3. Mainframe Oven:
As the most important equipment of full-automatic wafer production line, tunnel gas baking machine has extraordinarily outstanding performances with the main characters as follows:
1. Unanimous heat colors of wafer block. Thanks to the scientific selection of heating components, superior material selection for baking plate and reasonable die carrier structure, the heat colors of the center and periphery of the wafer block having been baked are unanimous.
2. High rate of certified products with finished product rate of not less than 98%. Because of uniform heating and unanimous heat colors, the demoulding rate of biscuit is high with improving rate of certified products accordingly.
4. Wafer Sheet Cooling Machine:
The machine runs slowly to cool down and convey the wafer block.
Materials: The machine frame is made of steel with international standard and the cover adopts imported 304 stainless steel plate with thickness of 1.2mm and ¦µ6 stainless raw material.
The machine runs slowly to cool down and convey the wafer block
5. Cream Spreading Machine:
The cream is applied, laid up and laminated automatically and regularly before the wafer block is sent to the conveying belt.
1 Frame: Material with international standard
2The cover adopts imported stainless steel plate
3 Convey belt:Italy
4 Continuously variable transmission: Germany SEW
5 Converter: Japan's Mitsubishi
6 Process controller: Siemens of Germany
7 Photoelectric switch: German Schneider
Main technical parameters
Drive electrical machine for cream spreading roller: GGWB-0.75-40DII
Drive electrical machine for convey belt and wafer block pressing roller: JWB-0.75-40DII
Drive electrical machine for to-and-fro laminating machinery: Y802-4 0.75KW
Power of thermoelectric tube for cream spreading roller and cream mixing roller: 220V 0.3KW2
6. Conveyor:
Wafer conveyor:delivering the wafer which has passed through the cream spreading,layup and lamination procedures to the cutting machine.
Technical parameters£º
electric motor£º380V 0.25kw
7. Wafer Cutting Machine:
The machine is equipped with to-and-fro conveying belt and it can cut the wafer block to all sizes.
Materials: the machine frame is made of steel with international standard and the cover adopts imported stainless steel plate
Procedures controller (Siemens of Germany)
Proximity switch German Schneider
Electrical machine (German SEW), Electrical machine power: 380 0.75W N=1400r/min
Decelerating machine type: I=24:1
a. The largest cutting height 55mm
b. Cutting the minimum height
c. Cutting Size : Each cutting machine of the two specifications, the other may choose
d. cutting by Steel wire ,the Line diameter of the steel wire:
0.3mm and 0.5mm can be Optional
8. Swashing Machine:
This machine is a kind of supplementary equipment and utilized for waste recycling.
Material: the machine frame is made of steel with international standard, and adopts imported 304 stainless steel plate with thickness of 3mm
Electrical machine (SEW of Germany)
Electrical machine power: 380V, Y112-4, 4kW, 50Hz
9.Packing Machine:
Model: GGPA-2005
Packing Speed: Maximal 15-100 package/Minute
Packing Width: Maximal 400mm
Cutting Length: 90-9999 mm
Packed 'size: Width :140mmHeight :60mm
Weight: About 450 kg
Voltage : Three phase ,380V,50HZ
Power : 4 kw
wooden packing as export standard.
Automatic Instant Noodle Product Line
The total length of the line is 20 meters and this line can be installed turning right-angle. The line consist of dough mixing machine/host machine/boiling machine/ automatic electric fryer and cooler.
TECHNICAL PARAMETERS:
1. Dough Mixing Machine
rotating paddle diameter: 490mm
rotating paddle speed: 140r.p.m
power: 3Kw
maximum capacity: 25kg/one time
2. Host Machine
1. Rolling and Pressing Machine
width: 210mm
capacity: 150kg/h
power: 2.2kw
dimension: LWH:14006001250mm
2. Automatic Cutting and Shaping Machine
technical parameters:
cutting knife diameter: 37.5mm
speed: 101r/min .
3. Boiling Machine
1. boiling part
effective convey length: 5m
convey speed: infinite variable speed
boiling time: 70«90 seconds
boiling temperature: 96«98
capacity: 180kg/h
power: 45Kw
dimension: LWH:80004401250mm
2. cutting part
cutting knife diameter: 80mm
speed: 28 round/minute
4. Automatic Electric Fryer
speed: adjustable
temperature: 150
frying time: 60«90 seconds
power: 36Kw
oil consumption ratio: 20«22%
dimension: LWH:33006001300mm
5.Cooling Machine
effective length: 3m
convey speed: adjustable
power: supplied by fryer
cooling power: 330W
gas release quantity: 328m3/min
dimension: 30805001100mm.
wooden packing as export standard.
Feeding Sticks Automatically , Coating and Cutting are both automatically . The machine is with character of high working efficiency , easy operation .
Motor : 2.2 kw ,380V
Weight : 450 kg
Dimension : 1200*1000*1000 mm ( feeding machine)
1000*1000*1200 mm ( Incense machine)
Capacity : 140-150 pcs/min ( sticks )
30-40 kg/h ( incense powder )
Stick's Diameter : < 4 mm
Stick's Length : < 60cm
Wooden packing as export standard.
Automatic Sugar Cube production line
1. 200L copper cooker
Description: This product has the feature of melting sugar,good insulation , simple/easy operation, convenient maintenance, low failure rate and long service life, It is an indispensable equipment in the candy production line
Parameters:
CapacityL/pot:200L
Total power:0.75kw
External dimensions:1000, 1000, 800mm
Weight:150kg
2.Storage Tank :
heating system is heating the water ,then keep the temperature of the syrup at the demanded temperaure. This part operate easily and convenient
Material: stainless steel304£»Joint pints: stainless steel.Valve included.
Function: Converying the dissolving syrup to the storage tank and keep the temperaturer at 100 for preparation of the depositing.
Volume: 200L
Dimension: 800*1500 mm
Power: 0.37kw
weight: 150kg
3.Continuously vacuum cooker
This cooker is comprised of an insulated steel steam pressure vessel, one variable speed product dosing pump, a syrup heating coil, s steam extraction chamber and two receiving vessels,all of which are mounted on a common base plate.The special designed continuously vacuum cooker can guarantee the quality of the condensed syrup with stably running,sanitary and humanization designing, and easy to operate and maintain
Parameters:
capacity: 300kg/hr
Heating area: 2.45©O
Steam requirement: 0.5-0.7Mpa ,about100kg/hr
Temperature of the syrup before cooking: 110-115
Temperatureof the syrup after cooking: 135-145
Dimension: 1900, 1700, 2300(mm)
power: Dosing pump 0.75kw vacuum pump 5.5kw
weight: 800kg
4. Cooling platform
Description: It is used for cooling the sugar after cooking by circulating water.
Parameters:
External dimensions:2000*1000*700mm
Weight: 450kg
5.Double roll flattening machine
Description: This machine can presses evenly cream candy, peanut cream candy, sesame sheet, chewing gum.
External dimensions:1350*980*1100mm
Power:3kw
Weight:800kg
6.Sugar Cube Shaping and splitting machine
Description: This machine can shape and split cream candy, peanut cream candy, sesame sheet, chewing gum, such as: rectangular, square etc. It is featured with continuous production and high output.
Parameters:
Production capacity:350-400kg/h
Powerkw:3(380v)
External dimensions:11700*1800*800mm
Weight:600kg
7.6 meters cooling belt conveyor
Power:4kw
External dimensions:6000*700*700mm
Weight:380kg
wooden packing as export standard.
Automatic Mosquito Coil Making Machine
GG-18IV Automatic Mosquito Coil Making Machine adopted advanced systems as the servo motor used by precise machine tool and big tonnage high speed hydraulic system.Mitsubishi PLC main control circuit and intellectualized touch screen operating panel,It has the advantages of tight and reasonable structure,stable operation,precise positioning of chain and better permeability of mosquito coil.The equipment only need four person to operate,which improved the automatic degree and work efficiency,reduce the labor intensity of workers and greatly improve the working safety¡£
The main technical parameters
Name: Automatic mosquito coil making machine
Model : GG-18
Max pressure: 20ton
Power : 23kw
Stamping frequency : 16-21times/min
Voltage : Three-phase 380V
Operating board : Touch screen
Main control circuit : PLC
Size : 4900*6000*2450mm
Wooden packing as export standard.
