KHODIYAR INDUSTRIA PVT LTD is an ISO-9001:2015 certified Hot Forging & Machined Components manufacturing facility produce all grades of Brass, Copper & Alloys, Aluminium & Alloys, Carbon Steels, Alloy Steels & Stainless Steel in the weight range of 50 GMS to 35KG as a single part to suit your production requirements. We were established in 2014 & produce Forged & Machined components for OEMs in Heavy Engineering, Pump, Valve, Wind turbine, Automotive, Electrical, Aerospace Industry, Oil, Power & Gas, Material Handling, Construction & Mining Equipments, Defense etc., to list a few applications. Our Forge shop includes : a. 100 MT Screw Press Product weight:0.050 0.500 Kgs. + Equivalent Trimming Press (40 MT) b. 200 MT Screw Press Product Weight: 0.100 Kg to 2.000 Kgs. + Equivalent Trimming Press (75 MT) (Non-Ferrous 4 Kg.) c. 300 MT Screw Press Product Weight: 0.100 Kg to 3.000 Kgs. + Equivalent Trimming Press (100 MT) (Non-Ferrous- 5 Kgs.) d. 1 Ton Drop Hammer & 2 Drop Hammer e. Furnace : Oil, Electric, Gas & Coal. MACHINE SHOP 1. Vertical Machining center - BFW ( 800*550*500 MM ) BED SIZE with 4th axis 2. Vertical Machining center - HAAS make ( 800*550*500 MM ) BED SIZE with 4th axis & 3. Turning centers - up to 350 MM DIA. Jobs can be turned
Supplier: Sand Casting, Investment Casting, Die Casting, Ferrous Non Ferrous Casting, Open Forging , Close Die Forging , Finish Machined Parts Etc.
Since 36 Years, we JAY KHODIYAR INDUSTRIES are recognized as a trustworthy manufacturer, Exporter and supplier of cast iron product. In order to manufacture high-quality cast iron our professionals employ advanced machines and utilize quality tested material procured from the authentic vendors. In addition, our clients can avail these cast iron from us at a reasonable price.
Ring rolling component
The aim of fly drop forge is the continuous improvement of our closed die forgings and manufacturing processes to ensure that we remain the preferred supplier of quality custom forgings. A commitment from every person within the organisation is encouraged by means of participation in improvements in our products and our closed die forging process. All products are manufactured in a way that when used in the normal accepted manner shall comply with all statutory requirements and acceptable standards of quality using the recommended reference systems and business objectives.
Closed die drop forging, or closed die forging, is a forging way that presses heated round metal bar into the shape we need under the pressure of the dies. It will ensure the accuracy of dimensions and little machining allowance, no structure limit, high production efficiency. General steps of closed die drop forging are: mould developing-raw material cutting-heating material-forging-trimming cutting-heat treatment-shot blasting-machining-surface treatment-package. Materials that applied in drop forging process can be stainless steel, alloy steel, carbon steel, copper and other forged materials.
Closed die forging is one of the main process for manufacturing steel forgings. Closed Die Forging is a forging process in which dies move towards each other and covers the workpiece in whole or in part. The heated raw material, which is approximately the shape or size of the final forged part, is placed in the bottom die. The shape of the forging is incorporated in the top or bottom die as a negative image. Coming from above, the impact of the top die on the raw material forms it into the required forged form.
Material: carbon steel, stainless steel, alloy steel, aluminum alloy, copper alloy, etc. The scope of weight: 0.2 kgs-50 kgs Output per year: 3000ton Surface finish: rust proofing, painting, galvanizing, power coating
Closed die forging A heated workpiece is placed in a stationary mold half. The upper mold half is pushed against the workpiece with an applied pressure force and deformed and shaped by the two mold halves. It often requires several strokes before the mold cavity is fully filled. To ensure that such a material is sufficient to fill the mold the workpiece volume is slightly larger than the mold. The design allows for excess material to flow outside the required shape and is trimmed away in a subsequent operation. In some cases, the part is repositioned in the mold to apply further strokes to achieve final size and volume. The closed die forging method allows for Precision forging where ingot size is carefully controlled. More information about closed die forging, refer to closed die forging vs open die casting. -
