Hbj-plc automatic welding positioner Olivet has a comprehensive range of positioner for automatic welding. These very versatile handling tools enable welding to be carried out in the optimum positions to benefit the quality of the work Light-duty positioner - hbj-plc series Pratical and versatile Olivet has a comprehensive range of positioner for automatic welding. These very versatile handling tools enable welding to be carried out in the optimum positions to benefit the quality of the work. Olivet's hbj-plc series light duty welding positioners are with capacities ranging for 100 to 300kgs. Light duty welding postioner, pipe positioner, small positioner, welding positioner Features For annular welding, cutting, polishing and assembly. Easy to set up a small welding center equipped withquick chuck, torch holder and roller supports. Plc + touch screen to ensure fully auto welding control. 4 welding models and 2/4 cycles for free choose. Kinds of extended devices, pneumatic torch holder, coneand welder connecting delay control High frequency protection on electric box Compact and robust design, easy to operate. Scope of delivery A. 1 body B. 1 plc + tourch screen electric box 1 control foot switch Main technical parameters Modelhorizontal loadvertical loadrotation speedtilting rangetable dia.Table centerhole Hbj-plc100100kg50kg0-9rpm0 -90 / manual 400mm 45mm Hbj-plc200200kg100kg0-5rpm0 -90 / manual 400mm 45mm Hbj-plc300300kg150kg0-5rpm0 -90 / manual 500mm 90mm Plc+ touch screen + stepper motor for fully automatic welding.
H-beam automatic welding machine There lha gantry type, lhc cantilever type h. It adopts a.C.Inverter control, with functions of stable running and fast traveling speed; the seam-tracking arc-guide mechanism is three-spindle system to guarantee the alignment without aberrancy; the main frame and welding machine are intergrated control, with flux auto-recovering system and it is easy to operate with high efficiency. Lht double column-beam automatic welding machine can weld two pieces of beam at the same time, and the web height of beam is not limited by main machine. Applied flange width200-800mm Applied web height200-1500mm Beam length4000-15000mm Rail span4000mm Rail length18000mm Welding speed120-1200mm/min Welding positionvessel position Wire size3.25mm Flux recycling system100kg*2 Main machine power9kw (excluding two saw welders
H-beam automatic welding machine There lha gantry type, lhc cantilever type automatic welding machine and lht double column-beam automatic welding machine. It adopts a.C.Inverter control, with functions of stable running and fast traveling speed; the seam-tracking arc-guide mechanism is three-spindle system to guarantee the alignment without aberrancy; the main frame and welding machine are intergrated control, with flux auto-recovering system and it is easy to operate with high efficiency. Lht double column-beam automatic welding machine can weld two pieces of beam at the same time, and the web height of beam is not limited by main machine.
The product is mainly used for the welding of clean stainless steel pipes, the main role is to weld two stainless steel pipes together, single-sided welding and double-sided forming, the difference with manual argon arc welding is that the equipment only needs simple manual operation, the welding process is basically fully automatic, widely used in medicine, food, electronics, semiconductor, water treatment and other industries.
Tank / cylinder Longitudinal Seam Automatic Welding Machine Part 1. Application Machine can weld stainless steel and steel materials Weld longitudinal seam on cylindrical part. Welding process will be continual and steady. TIG welding with wire feeder. Machine can work continuously for 24-hour. Part 2. Technique Parameters Welding speed 700mm/min (according to welding thickness) Torch moving range in left-right direction100mm Torch lifting range 100mm Argon shielding gas consumption10L/min Welding power sourceJapan Panasonic Machine working voltage380v 3phase 50z Part 3. Machine Structure 1. TIG water cooled welding torch is pneumatically moved in up-down direction. Welding torch can be adjusted up and down, side to side and angled turn. The body of welding torch is ceramic. Welding head is driven up and down by cylinder. 2. Japan Omron CP-1H 40CDT PLC machine as the control system,control the implementation of the welding program. Stable system, simple structure, and easy to maintain. Touch screen as the input and output interface.Welding length, arc striking & ending time, welding current and welding speed can be input through the interface. Welding mode and welding specification can be preset,saved and recalled. With the help of touch man-machine interface,it is convenient to change parameters and status. 3. We are using 6mm Copper clamping bar and 20mm copper back bar in machine.They can be for steel, stainless steel and Al. Copper bar is used to conduct both heat and electricity. Firmly clamp work-piece. It is also used to protect steel surface. Surface of the cylinder/tank will not have scratch and mechanical damage. 4.Japan Panasonic TIG welding power source. 1set power source and 1set water chiller will go with machine.
The product is mainly used for tube sheet welding, the function is to weld the pipe flush or the tube protruding pipe with the plate together, the difference with manual argon arc welding is that the welding process of the equipment is basically fully automatic, the equipment is widely used in heat exchangers, pressure vessels, food, boilers and other industries.
Description- Indian railways which is the fourth largest railway network in the world by size, with 121,407 kilometres of total track over a 67,368-kilometre route and over 18million passengers and 2 million tons of freight traffic per day. On its rail network of 63,327 km, Indian Railways runs more than 200,000 wagons and 50,000 carriages pulled by more than 8,000 engines; it also runs 6,909 stations and has over 1,400,000 employees, which makes it the third biggest employer in the world. Railway coach side walls and roofs SIL recently commissioned an innovative SCW 2.5X25 automatic laser cutting and welding system to produce side walls and roofs for its passenger wagons. This is a sheet cut and weld system designed and customised by SIL as per clients specifications. SCW stands for Sheet Cut and Weld, 2.5 indicates the maximum weld length,25m indicates the maximum welded sheet length that the system can be handle. The machine produces semi-finished parts which is used for manufacturing railway coach sidewalls and roofs including windows and doors of the coaches. SCW 2.5X25 machine consist of Cutting and Welding base table with gantry and dual Z-axis of cutting and welding, Machine Enclosure, Control panel, Chiller, Fume Extractor, Raw Sheet Loading Table and finally Sheet rolling table. The sheets are rolled out automatically from trimming-welding station and cutting station with the help of two rollers at both station which will sandwich the sheet and move the sheets towards sheet rolling table. This operation is done be servo motors due which we can get the exact position of the sheet without any error. Features- Laser welding station 2.5 x 22 m. Laser Welding Head Includes Wobbler, Seam Tracker and Monitoring System 3 Kw Fiber Laser with Dual Beam Switch Facility. Laser Cutting Station 2.5 x 4 Mtr. CNC Laser Weld-Cut System up to 26 meters length. Camera based real time part to part coordinate measurement, helping accurate cutting for long length sheets. Technical Specifications- Laser Power 3000/4000/6000W Laser model IPG Welding area size 2550mm Laser cutting area Size 4000 X 2500 mm Y- Axis 4050 mm X-Axis 2550 mm Z Axis 180 mm Welding thickness 1-3 mm Stainless Steel (3 kwatt ) Kindly contact for 6 kwatt Cutting thickness 0.5-25 mm MS/0.5-12 mm SS/0.5-8 mm Al Positioning Accuracy â?¤ �± 0.1 mm/m Max Welding Speed 15 m/min Max Cutting area rapid Speed 80 m/min Cutting Speed 20 m/min Cutting Acceleration 0.5 G Repositioning Accuracy ± 0.05 mm Resolution 0.01 mm Power 380 V/ 50 HZ 380 V / 60 HZ Weight without rolling table 15 TON Laser including 2 Fiber Cable & 2-way beam switch(Time Sharing) Advanced welding head with seam tracker Wobble Welding Head (Optional)
Single driving self aligning rotator-hgz series Welding rotators are designed to move the work piece under the welding head. Olivets range of single driving self aligning rotator provide an economical and practical answer to cylindrical vessel rotating and handling problems. Self aligning welding rotator - hgz series Stable rotating process The hgz series has one drive unit whicharrange of a continuous rotationwith frequencyconvension stepless speed controlling.The 4 rollers joint align themselves via the diameterof the workpiece. Welding rotator features , a. For turning and positioning workpieces in the sectionsof mechanical engineering, container building, plant construction and pipeline construction. B. Welded, robust steel construction. C. Adjustable rotating speed. D. Automatically matching different diameter of workpiecec E. Unit equipped with 4 rollers each. Scope of delivery A. 1 power and 1 idler turning rolls B. 1 electric control system 1 control panel, 1 remote pendant Main technical parameters Modelmax. Loadworkpieces dia.Roller materialroller dia.Roller widthrolling speedroller motor Hgz-55, 000kg250-2, 500mmsteel coated with pu250mm100mm6-60m/h0.75kw Hgz-1010, 000kg320-3, 200mmsteel coated with pu300mm120mm6-60m/h1.1kw Hgz-2020, 000kg500-3, 800mmsteel coated with pu350mm150mm6-60m/h1.5kw Hgz-4040, 000kg600-4, 500mmsteel coated with pu400mm160mm6-60m/h3kw Self aligning rotor, self-adjusting welding rotator, single-driving self-alignment welding turning-roll
Adjustable Turning Rolls - HGK Series The HGK series Adjustable Turning Rolls has two synchronously operating drive units which arrange for a continuous rotation with frequency convension stepless speed controlling. Adjustable Turning Rolls - HGK Series Stable Rotating Process The HGK series adjustable turning rolls has two synchronously operating drive units which arrange for a continuous rotation with frequency convension stepless speed controlling. A hand held, low voltage control pendant on a 10-metre cable provides the operator with full control of the rotator including a potentiometer for varying the speed, forward/reverse and stop. Single-driving Self-alignment Welding turning-roll Features A. For turning and positioning workpieces in the sections of mechanical engineering, container building, plant construction and pipeline construction. B. Welded, robust steel construction. C. Adjustable rotating speed. D. Large range center distance to match diffrent diameter of workpiecec E. Compact and robust design, easy to operate. Scope of Delivery A. 1 Power and 1 Idler turning rolls B. 1 Electric control system 1 control panel 1 remote pendant Welding Rotator Main Technical Parameters Model Max. load Workpieces dia. Roller material Roller dia. Roller width Rolling speed Roller motor HGK-2 2,000kg 150- 2,000mm Steel coated with PU 200mm 80mm 6-60m/h 2x0.18kw HGK-5 5,000kg 250- 2,800mm Steel coated with PU 250mm 120mm 6-60m/h 2x0.37kw HGK-10 10,000kg 300- 3,200mm Steel coated with PU 300mm 130mm 6-60m/h 2x0.55kw HGK-20 20,000kg 500- 4,500mm Steel coated with PU 350mm 180mm 6-60m/h 2x1.1kw HGK-40 40,000kg 500- 5,000mm Steel coated with PU 400mm 220mm 6-60m/h 2x1.5kw HGK-60 60,000kg 500- 5,000mm Steel coated with PU 450mm 2x180mm 6-60m/h 2x2.2kw HGK-80 80,000kg 800- 6,000mm Steel coated with PU 450mm 2x180mm 6-60m/h 2x3kw HGK-100 100,000kg 800- 6,000mm Steel coated with PU 500mm 2x200mm 6-60m/h 2x3kw HGK-160 160,000kg 800- 6,000mm Forging Steel 42CrMo 550mm 200mm 6-60m/h 2x4kw HGK-200 200,000kg 800- 6,500mm Forging Steel 42CrMo 650mm 250mm 6-60m/h 2x4kw HGK-250 250,000kg 800- 6,500mm Forging Steel 42CrMo 650mm 250mm 6-60m/h 2x5.5kw HGK-300 300,000kg 800- 6,500mm Forging Steel 42CrMo 700mm 300mm 6-60m/h 2x5.5kw HGK-500 500,000kg 1,000- 8,000mm Forging Steel 42CrMo 750mm 350mm 6-60m/h 2x7.5kw HGK-800 800,000kg 1,000- 8,000mm Forging Steel 42CrMo 850mm 400mm 6-60m/h 2x11kw HGK-1000 1,000,00kg 1,000- 8,000mm Forging Steel 42CrMo 900mm 500mm 6-60m/h 2x15kw
