Supplier: Pyrolysis system for plastic waste
Waste tire pyrolysis plant 1) overview of pyrolysis plant The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 2) main features: Safety: 1. Professional sealing technology for cover, oil outlet. 2. Heavy oil is separated which can avoid the problems of jam in later condensing. 3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident. 4. Alarm, safety valves, thermometer, pressure gauge and safety valve. 5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production. Environment friendly: 1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke. 2. The exhaust gas will be directly recycled for heating reactor, no gas pollution 3. Every junction of the reactor is in good sealing situation with professional sealing material. Long service life: 1. Material: q245r special steel plate, thickness 14mm. 2. The service life of the reactor will be 8 years Energy saving: 1. Well sealing for heating system, no gas leak and saving fuel. 2. The exhaust gas will be recycled for reactor heating.
Supplier: herbal extraction, essential oil, solvent recovery, used oil recycling, pyrolysis oil refining, food processing, dairy processing, distillery, micro brewery, commercial beer plant, bottling plant, spice processing system, veg. & fruits dehydration equipment, air cooling and ventilation system, pollution control system, pneumatic conveying system, water treatment plant, material handling system
Services: Turnkey projects solution
Buyer: Cables, valves pipe & pipe fittings, boiler, control cabinets, motor, gears, instruments items
Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430?. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle. For us, we mainly specialized in manufacturing and supplying waste tire/plastic/rubber pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious. Sale fully automatic continuous tyre pyrolysis plant In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.
DoingGroup's continuous waste plastic pyrolysis plant is a change of intermittent waste plastic cracking equipment, the use of automatic PLC control system, the real continuous feed, continuous discharge, 24 hours a day, without stopping the cooling and then Slag. Greatly improve the work efficiency, but also reduce labor costs. Continuous waste plastic pyrolysis plant, the working process includes three parts: waste tire pretreatment, continuous pyrolysis system, continuous feed, PLC control continuous discharge. Cracking is the use of high temperature heating, the waste plastics cracked into fuel, carbon black and combustible gas process. Specific workflow is as follows: 1. Collection of waste plastics: all kinds of plastic garbage, such as waste PE pipe, PP plastic, PS plastic, ABS plastic. 2. Broken plastic waste: plastic waste into the plastic crusher. In order to maximize the savings of manpower and material resources, the device can be connected directly to the continuous waste plastics cracking equipment feeding system. 3. Cracking waste plastics: Reactor heating with fuel, the temperature reaches a certain level, generating oil and gas. After passing through the multistage pyrolysis reactor system, some of these hydrocarbons are liquefied into heavy oil and fall into the heavy oil tank. The other part enters the condensing system and liquefies into fuel. Carbon black will be automatically expelled at the end of the system. The main advantages of continuous waste plastic pyrolysis plant are as follows: 1.PLC control, high degree of automation, saving manpower. Truly a continuous feed, continuous discharge, 24 hours of uninterrupted operation. The entire project only needs to be equipped with 1-2 workers. 2. Large capacity, small footprint. To 20-30T tons of machines, for example, covers an area of only 600-700 square meters. And according to customer needs we can customize the capacity of 10T-100T equipment. 3.Indirect heating, long service life. 4. Pyrolysis reactor with internal rotation device, without regular pause to replace the sealing material.
Plasma gasification system facilitates safe disposal of all type of organic wastes. The inorganic materials like glass, metals can also be minimized to slag. In plasma pyrolysis the most likely compounds which are produced include carbonaceous matter, methane, carbon monoxide, hydrogen, carbon dioxide and water molecules. These product gases are combustible. These can be either combusted or used as a heating source. The exhaust gases generated on combusting the product gases include CO2, N2, H2O.The product gases recovered has calorific and commercial values. These gases can be used as a heat source or as fuel. The amount of gas recovered depends solely upon type of waste and amount of waste. As the system can recover energy from the waste while safely disposing it, plasma pyrolysis can be treated as the ultimate waste management and recycling technology. Benefits of PPS: 1. Energy recovery from waste depending upon input waste calorific value. 2. PPS can decompose any type of organic waste negating the requirement of pre processing or treatment. 3. Sterilization of residue 4. The system is compact as compared to other waste disposal facilities. 5. Recovers significant amount of energy in form of combustible gases with safe disposal of waste. 6. It is independent of waste characteristics provided it is organic in nature. 7. PPS facilitates elimination of carbon content in the waste. 8. The ash content does not require any post treatment. 9. Requires less time to preheat the pyrolysis reactor. 10. PPT can even be used to destroy (i) Metallized plastics (ii) Polyethylene plastic (iii) 80%Polyethylene 20% PVC (iv) Soiled plastic, (v) 50% Polyethylene 50% PVC and (vi) Multi-layer plastics in an environment friendly manner Applicable Fields : 11. Sugar mills(Energy recovery from bagasse) 12. Petrochemical companies and refineries (Tar sand & waste oil). 13. Agro Industries(Energy recovery from agro waste such as groundnut shell, bagasse, Cotton stalk, coffee husk, rice husk, paddy husk etc.) 14. Municipal corporations 15. Trusts collecting floral waste. 16. Hospitals 17. FMCG companies 18. Slaughter houses. 19. Animal waste disposing 20. The plasma pyrolysis systems can be installed in tourist/hilly locations in the country where disposal of plastic bags, metallized pouches, bottles etc. is a matter of concern and significant transportation cost could be saved.
Old tire pyrolysis technology is a green technology that solves waste tire pollution to the environment. And can ease the energy crisis, in today's society, this is a very meaningful environmental protection industry. Tire pyrolysis oil is an end product extracted from the pyrolysis process and is often used to heat raw materials and generate electricity with heavy machinery. If the pyrolysis oil is subjected to a specialized pyrolysis oil distillation plant distillation, the extracted diesel oil can be used for diesel generators and light fuel oils. The main part of the entire pyrolysis system includes reactors, transmissions, catalysis rooms, cooling pipes, manifolds, heavy oil tanks, light oil tanks, condensers, oil-water separators, safety devices, vacuum systems, dust collection systems, etc. The main working principle of old tire refining equipment: By pyrolysis of the oil using a high-temperature distillation tire, the impurities in the oil are distilled off, and the filtered light oil vapor increases in heat, and impurities in the pyrolysis oil fall into the furnace. Light oil and gas passes through a multi-stage heating system, is filtered, enters a cooling system, is then liquefied, passes through a water separator, and flows into a light oil tank. After degreasing and desulfurization, clean and transparent diesel oil can be obtained. The average diesel yield is 80%-85%. Finally, the residue in the furnace is discharged from the furnace. It is a substance that functions like asphalt. The approximate yield of bitumen is: 15%-20%. The end product of the Dongying Group's used tire refining equipment was diesel oil and asphalt. What are their main uses? 1. Diesel: Mainly used for heavy machinery, generator power oil, and boiler heating combustion oil. 2. Asphalt: Mainly used for direct paving, or sent to asphalt refineries.
The decisive factors of waste tyre to oil recyclingpyrolysis plant oil yield: Oil yield is an important factor influence client profits. The more oil you get from waste tyre pyrolysis plant, the more wealth you can get. The are three decisive factors that affect oil yield: Materialof waste tyre to oil recyclingpyrolysis plant: Different materials and the degree of wet and dry materials will have the different oil yield. Generally speaking, the approximate oil yield are as follows: PE: 50%-75%, PP: 50%-75%, PS: 50%-75%, ABS: 40%, PVE and PET: Unavailable. Condensation effect: We adopt three steps cooling system: first step: Cooling water and crude oil, collecting heavy crude oil through oil-water separator. Second step: Cooling and collecting light oil. Third step: Separating the above C4H oil gas, sending the blow C4H into furnace for burning. Temperature control of workers: If the workers can’t control the temperature properly,amounts of oil gas will turn to exhaust. The Oil gas and tail gas is reciprocal relationship, if the temperature is too high, there will be more tail gas. The three factors above decide oil yield of waste tyre pyrolysis plant, our machine can ensure you 45%-50% oil yield. Now, let’s see the profit analysis together. Features of the waste tyre to oil recyclingpyrolysis plant: 100% wastage tyre recycling is achieved (No churn left after the process) No chemical ingredients are used in process (environment friendly) During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks. Waste tyre to oil recyclingpyrolysis plant, Tyre Recycling Plant For Sale at best Price.
Waste tire continuous pyrolysis machine Process The waste tire is shredded into tire chips and continuously to be fed into the drum reactor for the normal pressure low temperature pyrolysis; â?? The pyrolyst oil gas is turned into fuel oil and little combustible gas after fractionation and cooling through oil separator. The raw carbon black will be automatically transferred to the carbon black production system. The combustible gas will be totally used as fuel to the system after scrubbing process. The heating system adopts residual heat recycling technology, which far saving energy consumption and low down the running cost. The gas produced by the production line will be purified to meet the environmental standard then discharged.
