Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries. Foshan Hengyang Furnace Manufacturing Co.,Ltd was established in 1999. located in Foshan city, Guangdong province,China. where is 20km from Guangzhou Baiyun International airport, traffic is very convenient. As a hi-tech private enterprise integrating production, R&D and marketing of induction heating equipment including intermediate frequency furnace and is one of the largest leading intermediate frequency furnace manufacturers in China. Mare than 20 years experience Export to over 70 countires ISO& CE certificate Experienced and Professional engineers
Induction furnace We provide middle frequency electric induction furnace from 0.05t/h to 15 t/h, The unit consist of power supply system and melt stove. This furnace is suitable for the melting of all kinds of metals, including steel, iron, color metal and alloys, can be used in fields such as precision casting, sand casting, gold smelting and steel-making. The characteristic is that it has good melting quality, the material is easy to be adjusted, the mixing is even, and it has high melting speed.
Our International Partners have developed a range of Induction melting furnaces with the state of the art Solid state power supplies for steel making and these are proven and stable furnaces available in Peninsular Malaysia today. Steel melting range is available from 3MT upward to 50MT with solid state power supply upto 18000KW . Greener Melting Operation: During melting operation , our power supplies provides maximum power throughout the melt cycle . No molten heel is required. No capacitor switching or transformer voltage tap is to be adjusted. High efficiency melting is ensured . Our power sources are available in 6 pulse, 12 pulse and 24 pulse rectifier configuration and is designed for 24 x 7 running. For minimizing Total Harmonic distortion we supply all large power supplies above 1500KW in either 12 pulse or 24 pulse system.
Gold Induction Melting Furnace This gold melting machine is designed for 2-10kg, which is suitable for melting precious metal such as gold, silver, copper, zinc, etc. With speedy melting time could be realized within 1-3 minutes. Based on the latest and most advanced IGBT induction technology, this small Gold Melting Kit can saves 15-30% energy than KGPS, 100% full load, with low power consumption. The power supply varies from 8kw-15kw for this series furnace. Power on open water faucet put ceramic crucible in the machineput metal in the cruciblepress heating switchpress stop switchtongs the crucible and pour the metal liquid. 4 kg gold melting furnace Attention: 1.Can't be water-break during using the machine. If happens by accident, it needs to pick up the crucible at once, or the heating coil will be damaged. 2. Don't press the heating switch without crucible. 3. Press stop switch first, then pouring the liquid after the metal melted. 4. If the work is finished everyday, please take away the crucible then shut off power. 5. When water flow indicator light is shut off, it stands for out of water or low water pressure. And now the machine will start the function of protection, the gold melting machine will stop heating.
Application of Medium Frequency Induction Copper Melting Furnace: 1.Non-ferrous and ferrous metals melting; 2.Precious metal melting, like gold, sliver, platinum; 3.Semiconductor material melting; 4.Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc. Main characteristics: 1.Light weight, small size. 2.Different shape and size of induction coil can be changed easily to heat different parts. 3.Mul-tidisplay functions, with displays of over current, over voltage, water failure, phase failure, etc. 4.Simple to operate, a few minutes is enough to learn it.
About Induction Melting Furnace Induction Melting Furnace is major steel producing technology using scrap & sponge iron (directly reduced iron) as main raw material. This technology contributes significant steelmaking capacity in secondary steel sector in India and abroad. It has Air Pollution Steel scrap comes from various sources and generally has contaminants/coating etc on it. When this scrap is heated contamination/coating etc. disintegrates from steel and comes out either as slag or becomes air borne, thus causing air pollution. The major source of Air Pollution is : 1. Dust & Dirt 2. Rust 3. Oil & Grease 4. Paint & Galvanized Iron 5. PVC Coated Steel Selection of Technology for Air Pollution Control Device The following technologies are usually adopted for Air Pollution Control System in Induction Furnace industry: a. Bag Filter Type System (Dry) b. Venturi Scrubber Type System (Wet) About Bag Filter Type System (Dry Process) Working of Equipment Bag Filter Type System 1. Suction Hood 2. Spark Arrestor: 3. Bag Filtration System : 4. ID Fan: 5. Stack (Chimney): Advantages: 1. Low Power Consumption 2. Dry System, No water pollution 3. No corrosion of metal except normal wear & tear 4. Suitable for dust pollution which are the major cause of pollution in induction furnace 5. Achieves desired characteristic of treated gases even for high dust load, as Efficiency of bag filters is very high 6. Low operation & maintenance cost Control Practices About Venturi Scrubber Type System (Wet Process) Working of Equipment Venturi Scrubber Type System 1. Suction Hood: 2. Ducts & Bends: 3. Venturi Scrubber: 4. ID Fan : 5. Stack (Chimney) : Advantages : 1 Low Floor Area 2 Can handle high temperature gases 3 Suitable for gas pollution such as SO , NO , etc. 2 x Disadvantages : 1 Higher Power Consumption to achieve desired standards 2 Generates Water Pollution 3 Material of Construction is prone to corrosion hence low life cycle 4 Choking of pipe, Nozzle and duct (near scrubber) due to Wet condition 5 Higher operation & maintenance cost 6 Can remove submicron particle only with very high pressure drop leading to still higher power consumption 7 Material of Construction is prone to corrosion hence low life cycle 8 Choking of pipe, Nozzle and duct (near scrubber) due to Wet condition 9 Higher operation & maintenance cost 10 Can remove submicron particle only with very high pressure drop leading to still higher power consumption.
2.Production Description: 1)Medium Frequency Induction Furnace for melting 2)Full digital control system with high accuracy 3) Melting steel, iron,stainless steel,copper,aluminium 4)0.15-20 tons capacity 5) Constant power output, speedy melting, good electricity saving efficiency. 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude.
1.Production Name: Medium Frequency Induction Furnace 2.Production Description: 1)Medium Frequency Induction Furnace for melting 2)Full digital control system with high accuracy 3) Melting steel, iron,stainless steel,copper,aluminium 4)0.15-350 tons capacity 5) Constant power output, speedy melting, good electricity saving efficiency. 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude. Plywood Box.
Arc furnace, induction furnace, melting furnace -
