Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products:
The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears.
National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling.
As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers
Notes
Bearing
Nylon bush grease lub copper sleeve oil lub
Nylon bush grease lub
The machine is mainly used in rubber & plastic pruducts factory: natural rubber plasticating, raw rubber and compound mixing, as well as rubber warm-up and rubber sheeting.
As a open type two roller mixing mill, it consists of seat, frame, roller, driving gear, lubricating device, cooling and heating device, adjusting device of roller nip, safety brake, motor and reducer, etc. The roller, with smooth surface after polished, is made of chilled cast iron. Steam and cooling water can be inputted in the empty roller to adjust temperature of roller. Two rollers rotate reversely with different speed, so that rubber materials are drawn into the gap of the two rollers for processing.
The machine main uses are following in rubber product factory: natural rubber refining, raw rubber and compound mixing. Rubber beating mixing and rubber tab letting.
This machine is double roller opening to be used for rubber mixing. It consists of seat, frame, rubber, driving device, lubricator and cooler, range adjusting device of roller. Safety brake. Motor and reducer, etc. The roller is made from safety cooled and hard cast steel, smooth surface is polished. In term of different case. Saturated steam and cooling water can be inputted in the empty roller to adjust speed of roller. Colloidal particles are drawn into the gap of the two rollers which make relative rotation in different velocity to mix rubber.
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Two roll rubber mixing machine open rubber mixing mill
There are many speeds and speed ratios available, which can satisfy most customers' formula and processing requirements.
Frame, frame cap and base, looking very nice, are welded and treated by annealing for stress relieving.
Chilled alloy cast iron roll is abrasion resistant with long service life.
The speed reducer is the hard-tooth surface gear reducer of Class 6 precision, which has long service life and low noise.
Perfect emergency stop device can ensure the safety of personnel and equipment.
The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
Stock pan is easy to clean up with dislodging device.
Human nature designed operating system reduces labor intensity.
Modular structure offers various structures for customers' option.
The flexible design system can satisfy customers' special design requirements within the shortest time.
A load test running will be made to the assembled equipment in our company to save debugging time for customers.
Rubber kneader rubber mixer rubber mixing mill
.Rubber Kneader with complete sealed condition;
.National Patent for the dust-proof seal;
. ISO 9001-2000 Certification;
1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality.
2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.
3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant.
4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology.
5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer.
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
CONTINUOUS OPERATING MIXING MACHINE
SandyChen:
Whatsapp / Wechat / Viber + 86 13531092360
sales07@weida-machinery.com.cn
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
China mixing mill /open mill/mixer mill/rubber mixing mill, application, for plasticating and mixing rubber or plastics. Warming and sheeting rubber compounds, cracking and refining reclaimed rubbers.
Specification, î¦160-810;open mixing mills, sheeting mill, refining mill, cracking mill.
Safety standard , in company with the newest national safety standard gb-20055-2006
China dalian second rubber & plastics machinery co., ltd. Was founded in 1972.The company covers an area of 15, 0000 square meters, the total number of employees 530 people, including production workers: 440 people, engineering and research staff: 86 people. Industrial output value: 150 million yuan.
Main products has: china internal mixer, china open mill, china dispersion kneader, banbury mixer, mixing mill, rubber kneader, rubber calender etc.
These rolls are manufactured
For
ò roller flour mills
ò solvent extraction plants
ò rubber mixing mills
ò crushing plants/sugar
Plants
ò biscuit plants
ò confectionery (chocolate
Refiners) plants
ò soap plants
ò paper calendaring machines
ò ink plants
ò paint plants
ò cereal and grain milling
ò food processing
ò rice flaking
ò oil seed crushing/flaking and malting
ò pellet crumbling
ò coffee grinding
ò guar - gum plants
ò laminated film plants
ò mineral & ore grinding
The rolls are double poured duplex
Rolls and are manufactured by the
Advance centrifugal process. Duplex
Rolls have the advantage of
Selecting the harder best performing
Material on the working surface,
Which is primarily a clear carbon
Chilled cast iron or a cr-ni-mo
Alloyed chill cast iron & a relatively
Softer material inside. After casting
The rolls are annealed to relieve the
Internal stresses thus improving the
Strength of the material. After heat
Treatment the rolls are machined &
Fitted with spindles from both sides.
Fluting is also done on the roll
Surface as per requirement of the
Customer.
Rubber kneader rubber mixer rubber mixing mill
.Rubber Kneader with complete sealed condition;
.National Patent for the dust-proof seal;
. ISO 9001-2000 Certification;
1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality.
2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.
3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant.
4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology.
5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer.
6.Programmable logic controller (PLC) is adopted in theelectric-control system,which has reliable control function andalarm function,and interlock safety-protection function and itis procded with serial interface of net.
Type X (S)N35 X(S)N55 X(S)N75 X(S)N110
Total Volume of mixing chamber(L) 75 125 180 250
Working Volume of mixing chamber(L) 35 55 75 110
Driving motor power(KW) 55 75 110 185
Tilting motor power(KW)
5.5 5.5 5.5 7.5
Tilting angle 110 110 110 110
Rotational speed of the rotor(front/rear) 36/30 36/30 36/30 30/24.5
Pressure of compressed air(Mpa) 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8
Cooling wate presssure (Mpa) 0.3~0.4 0.3~0.4 0.3~0.4 0.2~0.4
Size:lengthÃ?WidthÃ?Height 3150Ã?1900Ã?2880 3280Ã?2120Ã?3090 3250Ã?2210Ã?3250 4075Ã?2712Ã?3580
Product Description
model no: 9 inches
roll size(d/l): 230*600
line speed:11.8m/min
front roll rpm: 16.5min
roll ratio(front/back): 1:1.27*
produce weight(once): 8-12kg
motor power:15kw
weight: 2800kg
container volume: 2.5m3
cooling mode: pressurized cooling rotating joint
bush: bearing type
material receiver: stainless steel material
energency stop: press button brake&foot brake
transmission: low noise gear box gear
price: 15000 USD/SET
A flour mill may produce a single or multiple grades of finished flour from the milling of a given wheat or wheat mix. These finished flours are prepared by combining various flour streams that are produced at different stages of milling
A flour mill may produce a single or multiple grades of finished flour from the milling of a given wheat or wheat mix. These finished flours are prepared by combining various flour streams that are produced at different stages of milling
A flour mill may produce a single or multiple grades of finished flour from the milling of a given wheat or wheat mix. These finished flours are prepared by combining various flour streams that are produced at different stages of milling
Lab mixing mill DLF-K160/ Lab Two Roll Mill is mainly used for rubber or plastic mixing in the laboratory,in order to facilitate the development of the corresponding formula.
Machine Features:
1.Small size, simple structure and easy maintenance.
2. Easy to operate: PLC control, temperature and speed spacing and other important parameters can be displayed and adjusted in real time.
3. Safety of operation: 360 degree contact switch, infrared sensor control, optional safety cover, and using diagonal and emergency stop touch switch to ensure safety.
A flour mill may produce a single or multiple grades of finished flour from the milling of a given wheat or wheat mix. These finished flours are prepared by combining various flour streams that are produced at different stages of milling
53156 Mixing Mill Suppliers
Short on time? Let Mixing Mill sellers contact you.
