Forging Scraper Conveyor Sprocket Suppliers and Manufacturers

Scraper conveyor sprocket component and the sprocket wheel of the everyday is the same, is through the chain to realize power transmission and run, through its name can be seen that it is in the coal mine fully mechanized working face of scraper conveyor equipment accessories, located in the head, tail, so there are according to different location is called the nose wheel component, the tail sprocket components. So the sprocket assembly of the scraper conveyor can only be used on the scraper conveyor? Isn't. Scraper conveyor and reproduced machine structure is known to all, similar to that of the nose and tail sprocket components for scraper conveyor sprocket component size is the same, the nose sprocket components than the tail sprocket and reproduced machine components, but for the sprocket used component structure are the same, so the scraper conveyor sprocket components can be used in reprint machines is scraper conveyor on the nose of the tail with chain wheel component, the nose chain wheel component and the tail sprocket and reproduced machine components used two sprockets types are different, so most of the time just call, But the scraper conveyer and the transporter sometimes use the same sprocket assembly. Whether it is scraper conveyor sprocket assembly, or transfer machine sprocket assembly, as long as there is sprocket assembly figure number can be accurately implemented sprocket assembly, its name labeling does not have a great impact, so sometimes we do not too complicated name. Henan Shuangzhi Machinery as a scraper parts manufacturer, scraper conveyor sprocket assembly model and specifications are relatively complete, can help you implement the product for processing and production, let you find the right person, give you the right product, we have been working hard, welcome you to consult and cooperation.

Sprocket wheel is an important component of sprocket assembly. Sprocket assembly is composed of sprocket wheel, sprocket shaft, bearing, bearing housing, sealing ring, etc. Sprocket material is made of 42CrMo, and its mechanical and other aspects of performance are better than other materials. Sprocket wheel of sprocket assembly is mainly produced by forging and quenching process to improve sprocket wear resistance, of course, there are other processing equipment finishing. The processing requirements of sprocket assembly sprocket wheel shall first ensure that the surface of sprocket wheel forgings of sprocket assembly is free from cracks, interlayers, folds, forgings, slag inclusion, crust and other defects, and check to ensure that there is no crack in the middle of the sprocket body. Secondly, the tempering hardness of the sprocket wheel of the sprocket assembly reaches HRC250-280, and the tooth surface is quenched. The quenching hardness of the tooth surface of the sprocket is HRC50-55, and the hardening layer depth is 10mm, so as to improve its wear resistance and extend the service life of the sprocket assembly. Through to the sprocket chain wheel body component processing, can also see that double of henan for scraping machine sprocket components such as all kinds of machine parts production strictly, made of high quality products, customer satisfaction products, has been a double the execution of the standard, we use good products, in exchange for your trust, if you need a scraper conveyor sprocket, welcome to contact us, double of henan look forward to cooperation with you!

72/06LL sprocket assembly is one of the main parts of the transmission department of SZZ764/200 transfer machine. The sprocket assembly of the head is similar to the structure of the tail, which can be assembled and disassembled as a whole. The sprocket assembly is driven by the scraper chain. The sprocket assembly can be turned for a period of time to allow even wear on both sides of the sprocket teeth. Szz764/200 transfer machine head and tail sprocket is the same size, mainly by end cover, sprocket shaft, sprocket, floating seal, bearing and so on. The sprocket is forged as a whole with 7 teeth, the tooth shape is machined and the tooth surface is quenched. The inner holes at both ends are involute splines, and the power is transferred to the sprocket through the output shaft of the reducer, so that the sprocket drives the scraper to run. The sprocket can be disassembled as a whole without disassembling the transmission device for easy maintenance. Henan Shuangzhi can be customized new and restored sprocket components, if you need more information, welcome to visit the factory.

Material: C45# steel,40Cr,20CrMnTi,20Mn,Alloy Steel, 20MnTi, Cast Iron etc. Process: Forging, Machining, Hobbing, Milling, Shaping, Shaving, Grinding, Heat treatment. Heat treatment: High frequency quenching, heat treatment, hardened teeth Surface treatment: Blacking, galvanization, chroming, electrophoresis, or customer requirement HrC: 20CrMnTi - carburization -(58~62) C45# steel - high frequency -(40~45) Performance: High precision, high wear resistance, low noise, smooth and steady, high strength Model number: Standard or nonstandard Application: Tractor , feeding machinery , harvester , mining machinery etc.

S003-0102 sprocket assembly plays an extremely important role in the whole scraper conveyer. Its performance directly affects the production efficiency, product quality and service life of the scraper conveyer. S003-0102 sprocket assembly is mainly composed of bearing cover, bearing housing, roller, sprocket, shaft, floating seal, roller bearing and so on. Power output by the reducer, through the sprocket shaft to the sprocket spline, so that the sprocket drive scraper operation. The s003-0102 sprocket assembly is lubricated by thin oil, sealed by mechanical float, and lubricated by long distance. The s003-0102 sprocket assembly can be disassembled as a whole for easy maintenance without disassembling the transmission. 7S003-0102 sprocket components in the installation and use of daily maintenance, take preventive measures in advance, to extend the service life. If you need sprocket assembly, you are welcome to contact us in time.

Sprocket components and scraper chain as the important transmission configuration of scraper conveyor, if there is a fault, it may affect the normal operation of underground coal mining work. So how do you deal with such situations? The sprocket components sometimes has the phenomenon of high temperature in the operation process, the cause may be the insufficient lubricating oil, or the damage of bearing and sprocket may cause the aggravation of friction, which makes the temperature rise. Then the solution is to oil the sprocket assembly, so that the amount of oil to the specified requirements, or replace the worn bearing, sprocket body to make a new replacement. The scraper chain has the condition of jumping teeth at the sprocket assembly, which is caused by many factors, such as too loose scraper chain, twisted chain segment, unequal length or elongation of double-strand chain or different number of rings, as well as the influence of excessive scraper deformation. The correct treatment method is to adjust it: re-tensioning the scraper chain, re-install the twisted chain segment correctly, check the scraper chain length and elongation if unqualified, it should be adjusted and replaced, and must use the odd ring chain, and is to replace the seriously deformed scraper. Inspect the daily maintenance of sprocket assembly and chain of scraper conveyer according to different conditions, deal with and solve the faults in time, reduce the influence of associated problems. Henan Shuangzhi production scraper transfer machine parts, crusher and reducer parts, etc. Welcome new and old customers to visit the factory.

For the scraper conveyor, the sprocket shaft group plays an important role in the drive system. As an important part of sprocket shaft set, the sprocket shaft of scraper conveyor is the key to the stable operation of the whole drive system. Today, Henan shuanzhi will introduce the sprocket shaft of the scraper conveyor "hard core" processing technology for you. Henan Shuangzhi, as a coal machine accessories manufacturer, has a mature, fixed and systematic processing process for sprocket shaft. The processing process is as follows: blanking â?? forging blank model â?? heat treatment â?? finishing (lathe and milling) â?? milling spline teeth at both ends â?? quenching â?? shaping â?? assembly with other parts of sprocket â?? test bench operation â?? inspection â?? painting â?? packaging. Henan Shuanzhi precision machining process using CNC machine tools, especially the cutting of advanced equipment tools, constantly improve the processing efficiency and processing quality. The main power of sprocket wheel comes from sprocket shaft. In the nc machining of sprocket shaft, the chain socket is nc machined to improve the quality of sprocket shaft. The sprocket shaft set of scraper conveyor and its accessories are the superior products of Henan Shuanzhi. Henan Shuanzhi starts from the product materials and technology, and constantly improves the product performance. The following models of scraper conveyor sprocket shaft are popular: 72/4LL-1 sprocket shaft, 124SJ0101-01 sprocket shaft, 123SA010102-01 sprocket shaft, 100/06LL-3 sprocket shaft, 1LZ38-1 sprocket shaft, more product models, you can contact us for verification.

Sprocket assembly is the key transmission part of scraper conveyor, and its running performance has become the condition to improve the performance of scraper conveyor. Sprocket assembly is centralized with oil tank storage thin oil lubrication, lubricating oil for N320 extreme pressure gear oil. The lubricating oil enters the sprocket assembly through the hose of the oil tank, making it more convenient for refueling and extending the service life of the shaft assembly. Among them, sprocket is forged by alloy steel. In order to enhance its strength and extend its service life, it adopts tempering and surface hardening treatment. Generally after being put into use, it is recommended to replace the sprocket installation direction and change its bearing surface to extend its service life when the bearing side tooth surface is badly worn. Check whether the sprocket assembly operates normally, whether there is oil leakage, oil temperature should not exceed 90â??, whether the auxiliary oil tank oil level is insufficient, etc. Let the scraper conveyer operate normally, Henan Shuanzhi welcomes you to inspect.

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The dumbbell pin plays an important role in the normal operation of the scraper conveyer as the connecting member between two adjacent chutes. Today the coal machine parts manufacturer Henan shuanzhi will introduce the dumbbell pin of scraper conveyer for you. Scraper conveyor dumbbell pin shape is like "fitness dumbbell", the middle is thinner, thicker at both ends. The dumbbell pin jams the ends of the two adjacent middle slots by the thicker ends at each end and connects the two adjacent middle slots by the thin middle rod. In addition to the common dumbbell pins described above, there are two types of special shaped dumbbell pins - I-type dumbbell pins and day-type rings. The stress condition of dumbbell pin is more complicated. In the process of hydraulic support moving the middle trough, the dumbbell pin will be pulled by the adjacent middle trough and subjected to shear stress because the adjacent chute is not synchronized. The dumbbell pin of scraper conveyor is a vulnerable part, and the common fault is fracture. The first crack occurred in the neck of the dumbbell pin, mainly because the neck of the dumbbell pin is a region where stress concentration is relatively large. Under long-term working conditions, the dumbbell pin's neck crack growth area diffused to a certain extent, resulting in fatigue fracture, resulting in the fracture of the whole dumbbell pin. Once the dumbbell pin is broken, it will cause the middle slot dislocation or off, the scraper chain is affected by it, easy to break the chain, the chain clip, from the chute off the phenomenon, affecting the scraper conveyor working surface production safety and normal production. Above is the dumbbell pin on the scraper conveyer, do you know? The dumbbell pin of the scraper conveyer produced by Henan Shuangzhi is forged from the selected material of 40Cr, and the quality is comparable to that of the original products after multiple processes such as tempering and quenching. More scraper parts, transfer machine parts, hydraulic bracket parts related product models, product information, you are welcome to consult.

The cross beam of the scraper conveyer is long strip in appearance and has threaded hole. The whole length, center distance and width of thread hole are different for different types of beam, and the matching bolts and nuts are also different. The function of the beam of scraper conveyor is equivalent to that of E-type and U-type bolts, which mainly fix the scraper through single-head bolts to form the chain of scraper. In the middle trough, the chain scraper chain is driven by the sprocket shaft group to do circular movement to complete the coal transport. Shuangzhi coal machine main various types of sliding scraper and supporting bolts, beams. The scraper is forged, its process is more complex, but also according to the customer to provide model, technical requirements, material processing and forging.

Coal mine scraper conveyor beam also known as the pressure plate, is a scraper conveyor on a component. The working position of the beam of the coal mine scraper conveyor is located in the middle part of the scraper conveyor. The chain and the scraper are fixed together to form the scraper chain by cooperating with the single-head bolt. Therefore, the function of the beam of the coal mine scraper conveyor is the same as that of the E-bolt and U-bolt. The scraper chain is placed in the central trough of the scraper conveyor, and is driven by the sprocket assembly and other driving departments to transport coal operations. Henan Shuanzhi production of plate scraper beam, complete models. Provide drawings that can be customized

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