Removable Tunnel Kiln Of Making Clay Bricks Suppliers and Manufacturers

Coco peat brick is also known as coir pith or coir dust, it’s made from coconut husks. Coco peat primarily consists of the coir fiber pith or coir dust which is obtained by processing coconut husk and removing the long fibers. Planet Coco’s peat brick is low in EC and have very low salt content. Our Coco peat is aged and composted for over 18 months and thorough washed. Our one liter brick can be expanded up to 8 liters by adding 2 liters of water. 650 Bricks are a perfect size to handle and it’s the perfect size for home gardeners. Usage Environmentally-friendly & sustainable organic alternative to peat moss. Used in greenhouses, vertical gardens, landscaping & grow bags.

Backed by the rich industry base and experienced personnel, our company has been able to emerge as one of the eminent manufacturers, suppliers and exporters of Crude China Clay. Available in white, dark reddish, cream, yellow and reddish colors, this china clay is in a high demand across the globe. It find application to make sanitary ware, ceramic glaze, ceramic vitrified grades and refractory grade. The offered range is widely appreciated because of its accurate composition, purity and precise pH value. Our esteemed clients can avail from us outstanding quality of Crude China Clay at industry leading prices.

China Clay is also known as kaolin & white clay. Primary clay formed by natural kaolinization process. Akshar Minerals Kaolin is a naturally occurring Hydrated Aluminium Silicate crystalline mineral. It is characterized by its lamellar or platy particle shape, fine particle size and chemical inertness. The combination of platy shape and fine particles size results in improved characteristics and makes it suitable for different applications. The chemical formula for china clay used in mineralogy is Al2Si2O5(OH4) Characteristics : High Purity Proven Performance Formulation Flexibility Superb Value Available Packing Option : Loose form 25Kg to 50Kg Bags 1MT to 1.4MT Jumbo Bags Applications Akshar Minerals Kaolin Powder is a superior grade Kaolin Powder. It is a Micronized Fine powder which has lamellar or platy particle shape and chemically inert which improves rheology / Deformation & Flow & Opacity/Lack of transparency. It very suitable Kaolin for the Industries like Ceramics, Insulator, Fiber Glass, Pharma, Rubber & Paint and Sanitary.

Calcined Clay or Refractory clay is obtained by Calcining (heating) superior-grade Clay at high temperatures (from 850o C to 1600o C). This removes moisture and volatiles which thereby increases the Alumina content. Compared to an Alumina content of about 30% to 40% in raw Clay, Calcined Clay has an Alumina content of 40% to 60%. The Calcination is carried out in Rotary Kilns at different temperatures ranging from 850o C to 1600o C depending upon the customer's application. Product Specification Grade Name PI- 43 PI- 43(M) PI- 50 PI- 50(M) PI- 60 AL203 % 43±1 43±1 50±1 50±1 60±1 FE203 % 1.3±0.2 1.3±0.1 1.4±0.2 1.4±0.1 1.7±0.2 AP % MAX 10 6 10 6 10 BD GM/CC 2.4±0.05 2.42±0.05 2.5±0.05 2.52±0.05 2.6±0.05 PCE o/c 31-32 32-33 33-34 33-34 34-36

A brick is a type of construction material used to build walls, pavements and other elements in masonry construction. Block is a similar term referring to a rectangular building unit composed of clay or concrete, but is usually larger than a brick

Calcined Bauxite: Calcined Bauxite is obtained by calcining (heating) superior grade Bauxite at high temperature (from 850 oC to 1600 oC). This removes moisture thereby increasing the alumina content. Compared to an alumina content of about 57 % to 58 % in raw Bauxite, Calcined Bauxite has an alumina content of 82 % to 86 %. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 oC to 1600 oC depending upon the customer’s application. We export Calcined Bauxite for various applications such as refractory bricks, abrasives, steel polishing, etc. We provide consistency in quality and availability of Calcined Bauxite at extremely competitive prices. Applications of Calcined Bauxite: Refractory Grade Calcined Bauxite (CB - I and CB - II Grade) : To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%. Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC - 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement. Minimum Order Quantity : 1 Containers

Our Premium Ball Clay is a highly versatile and refined clay material, ideal for a wide range of industrial and artistic applications. Mined and processed to the highest standards, this ball clay exhibits exceptional plasticity, workability, and consistency, making it a preferred choice for ceramics, pottery, and other specialized uses. Key Features: High Plasticity: Offers excellent molding and shaping capabilities, ensuring smooth and detailed forms. Fine Particle Size: Provides a smooth texture and a fine finish, enhancing the aesthetic and functional quality of the end product. Consistent Composition: Guaranteed uniformity in mineral content and physical properties, ensuring reliable performance in every batch. High Purity: Minimal impurities, reducing the risk of defects and improving the overall quality of the finished product. Excellent Workability: Easy to handle, shape, and process, suitable for both manual and automated production methods. Firing Range: Suitable for a wide firing range, ensuring versatility in various firing techniques and temperatures.

China clay is characterized by its fine particle size, high brightness and rheology. We develop fine and ultra fine grades of Hydrous Kaolin from our best reserves, for various industries including Paint, Paper, Printing Inks, Paper board, Rubber etc. China clay is a natural mineral found in partly decompo-sed granite, an igneous feldsparic rock. Chemically, kaolin is a hydrated aluminium silicate containing Al2O3.2SiO2.2H2O. Kaolin was first discovered in the mountainous province of Kiangsi, China in A.D. 500. The word kaolin derives from the Chinese character kaolin which means high ridge. It was first used by the Chinese to make high quality porcelain. Product Specifications PARAMETERS PI 96(noodles) PI 95(M) PI 94 PI 92 PI 90 1RL RESULT (%) RESULT (%) RESULT (%) RESULT (%) RESULT (%) RESULT (%) Loss of Ignition 13.56 13.81 14.82 13.31 13.190 10.850 Silica as SiO2 45.85 48.10 47.57 45.90 46.400 51.620 Iron as Fe2O3 0.29 0.30 0.35 0.536 0.300 1.530 Alumina as AI2O3 38.99 35.43 35.48 38.70 38.190 33.770 Potassium as K2O 0.047 0.20 0.035 0.067 0.083 0.210 Sodium as Na2O 0.048 0.24 0.051 0.0396 0.100 0.1400 Calcium as caO Trace 0.31 0.15 Trace Trace Trace Magnesium as MgO 0.097 0.32 0.107 0.109 0.170 0.290 Titanium as TiO2 0.85 1.28 1.180 1.100 1.290 1.32 Firing Whiteness 92.00 87.59 89.20 89.90 81.60 63.00 L Value 95.89 94.54 95.33 94.83 93.07 87.71 A Value 0.40 1.23 0.56 0.65 0.72 1.72 B Value 3.39 3.00 3.78 3.30 5.90 11.70 Firing Colour Snow White Creamish White White Creamish Pinkish Shrinkage 5.80 4.75 5.80 5.20 7.56 9.00 Firied Temperature C 1220 1220 1220 1220 1220 1220 Residue On 325# 0.34 0.25 0.36 0.24 0.88 1.08 Water Of Plasticity 36.00 34.00 38.00 41.00 46.0 41 Water Absorption 15.56 14.30 15.42 19.24 17.09 15.81 Dry M.O.R Kg/cm2 15.00 24.31 10.00 12.00 10.00 10.00 Fired M.O.R Kg/cm3 120.00 237.66 140.00 140.00 145.00 110.00

This sideboard is a smart and designer piece. Not only does it uplift your space but also adds to the storage space. It is well suited for modern spaces. The sideboard complements all colours. The bricked pattern gives this product a unique look. It is carved out of mango wood, which makes it a sustainable product, the natural finish gives this product a smooth appearance. It is well equipped to be placed in bedrooms, living rooms, study rooms, commercial spaces- restaurants, boutiques, offices, guesthouses, resorts, etc.

Fly Ash: Fly Ash is by product generated during combustion of coal, and comprises the fine particles that rise with the flue gases. Ash which is collected from the bottom is termed bottom ash. Fly ash is collected by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the type of coal being used, the specification of Fly Ash varies considerably, but Fly Ash contains substantial amounts of silicon dioxide and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata. We are a reputed Fly Ash Exporter based in India and are supplying Fly Ash different cement, ready mix concrete, steel, refractories and construction industries. The Major Utilization Areas Of Fly Ash : - Manufacture of Portland Pozzolanic Cement & Performance improver in Ordinary Portland cement (OPC). - Part replacement of OPC in cement concrete. - High volume Fly Ash concrete. - Roller Compacted Concrete used for dam & pavement construction. - Manufacture of ash bricks and other building products. - Construction of road embankments, structural fills, low lying area development. - As a soil amender in agriculture and wasteland development. Types of Fly Ash: - According to the type of coal used fly is classified into two types. Anthracite and bituminous coal produces Fly Ash classified as class F. Class C Fly Ash is produced by burning lignite or sub-bituminous coal. Class C Fly Ash has self-cementing properties. - Class F and Class C Fly Ash are products of the combustion of coal in large power plants. Fly Ash is collected in electrostatic precipitators or baghouses, and then transferred to large silos for shipment. When needed, Fly Ash is classified by precise particle size requirements, thus assuring a uniform, quality product. - Class F Fly Ash is available in the largest quantities. Class F is generally low in lime, usually under 15 percent, and contains a greater combination of silica, alumina and iron (greater than 70 percent) than Class C Fly Ash. - Class C Fly Ash normally comes from coals which may produce an ash with higher lime content generally more than 15 percent often as high as 30 percent. Elevated CaO may give Class C unique self-hardening characteristics. Minimum Order Quantity : 1 container

Potash Feldspar: We have come up as a dependable firm bringing forth Potash Feldspar all over the world. Based in India, we are exporting Potash Feldspar in varied quantity packs. Potash Feldspar are processed and are used for varied industrial applications. Further, we keeping in mind the budget constraints in mind, we offer Potash Feldspar at the market leading prices. About Feldspar: Feldspar is non-plastic Potassium or Sodium Alumino silicate mineral represented as KAlSi38or NaAlSi38. Feldspar is used generally for the following purposes : Ceramic Manufacturing formulations : In making the body composition of several types of ceramics and in preparation of glazes and enamel, Glass Manufacturing and Abrasive Manufacturing. It is used along with Ball Clay, Kaolin and quartz for tiles and sanitary Wares manufacturing. The presence of iron even in small quantity tends to impart coloration.

* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.

Ramming mass is commonly used in metallurgy, building materials, non-ferrous metal smelting, chemical, machinery and other manufacturing industries. Ramming mass is widely used in non-core intermediate frequency furnace and core induction furnace. As an intermediate frequency furnace ramming material, refractory ramming is applied to melt gray cast iron, nodular cast iron, malleable cast iron, vermicular cast iron, and cast alloy steel; to melt carbon steel, alloy steel, high manganese steel, tool steel, heat resistant steel, stainless steel, molten aluminum and its alloys; to melt red copper, brass, white brass, bronze and its alloys, etc. Induction furnaces are used for melting cast iron, mild steel and various alloy steels in foundries and making of steel in mini steel plants using sponge iron The refined high silicon, low iron quartz sand and quartz powder are selected and the fused quartz sand is added as the refractory material., with no slag, no crack, damp proof, convenience of repair, and the corrosion resistance, thus greatly improving the furnace service life span and the economic benefit.. Silica ramming mass can safely be used up to an operating temperature of 1600 deg C. Since it expands very little, it is superior to both alumina and magnesia refractories to resist thermal shocks Acid ramming material is the premixed ramming mass of the lining material. The acid ramming mass is used to smelt a series of metal materials such as ordinary steel and carbon steel. The lining practice best suited to a particular furnace depends upon the capacity and design of the furnace, operation practice adopted during making of a heat, and furnace output.

METHOD OF APPICATION: * Mastic compound application consist of two coats of. Primer ,Primer and followed by Mastic compound in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack. 1). Surface preparation and application of Primer: Refer application method of Primer. 2). After doing necessary surface preparation and application of primer coating, area to be installed with Mastic compound should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Mastic compound is then broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes. CHEMICAL RESISTANCE PROPERTIES: * Mastic compound has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats STORAGE & PACKING: * Keep Mastic compound away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in cake form and approx. wt. is 10 kgs. HEALTH & SAFETY: * Handle melted Mastic compound compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of Mastic compound and all other our products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

APPLICATION OF SK-HB K-SILICATE MORTAR : * K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors. It is also used for jointing chemical resisting stoneware pipes. K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles. The concrete surface needed protection should be dryed, clean and rough. The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner. When Bedding and Jointing Materials are the same. On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints. The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water. Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic. When Bedding and Jointing Materials are Different. Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions. PREPARATIONS OF MORTAR : * Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan. * Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar. * In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared. * The cement mortar will be used before it starts setting.

This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites. Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature. Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts. PREPARATION OF FURANE MORTAR : Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life. Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.

DATA SHEET FOR EPOXY EPOXY COATING :- INTRODUCTION - EPOXY COATING (HYB) is a two part high solids solvent free epoxy phenolic resin based coating system designed for hard wearing, smooth surface finish for floors, walls and on steel structures. Nonskid surface finish can be achieved on floor, if required. FEATURES: 1) Hard Wearing 2) Non Dusting 3) Excellent Surface Finish 4) Non Smelling 5) Good Aesthetics 6) Highly Chemical Resistant APPLICATION: 1.Stir well before mixing Part A and Part B and mix in the prescribed ratio. 2.Apply one coat of EPOXY primer on the clean and dry surface. 3.EPOXY COATING (HYB) should be applied on the surface by brush or roller within 24 hrs. After application of primer coat it should be allowed to air dry for min. 4 hrs. Preferable in a dust free atmosphere. 4.Apply min. 2 coats with the intercoat interval of 6-8 hrs. PRODUCT SPECIFICATIONS: Application - Brush, Roller Mixing Ratio - As Directed on Packing Port Life - 30 Mins. Drying Time - Touch Dry- 30 Min, Hard Dry 6 Hrs. - Intercoat Interval 6-8 Hrs. Min. - Dry Film Thickness 125-150 Microns/per coat - depending on porosity Covering Capacity - 6-8 sq.met/kg per coat depending on porosity, roughness & method of application. Color Shades - All Standard Shades RECOMMENDED USES: 1) Food & Pharmaceutical 2) Work Shop 3) Clean Room Application 4) Chemical Resistant Coating for Concrete& Steel 5) Petrochemical, Fertilizer plants METHOD OF APPLICATION: SURFACE PREPARATION The long-term durability of the applied Epoxy coating (HYB) epoxy coating is dependent on the adhesion between sub-base and coating material. It is most important therefore, that the substrate surfaces are correctly prepared prior to application. 1.Before application of the Epoxy coating (HYB) surface should be free from loose partials, rust, oils, grease or earlier coatings and should be totally dry. 2.New concrete or cementations surface should be placed at least 28 days and have a moisture content of less than 5% before application of Epoxy coating (HYB) 3.After surface is dry, all repair work like sealing of joints, cracks filling of cavities and crevices should be carried out. HEALTH & SAFETY - Keep the containers tightly closed when not in use. Avoid contact with skin & eyes. It comes in contact with the body, wash affected parts with plenty of water and contact a doctor. Other known sector for Epoxy floor lining, Epoxy garage floor lining, Concrete epoxy lining, Concrete floor epoxy lining, Epoxy pipe lining, Marine epoxy lining, Sub marine epoxy lining, Basement lining epoxy floor shield, Louisiana, Oregon, Chip lining color epoxy floor, Aviation lining epoxy interior.

Bitumen Primer * Bitumen Primer is Bituminous air curing ready mixed Acid & Alkali resistant special primer. Application * Concrete surface must be clean, dry and rough. No primer should be applied over smooth and wet surface. * After cleaning the concrete surface, one coat of Bitumen Primer should be applied with brush and allow to dry thoroughly. * The drying time will depend upon the temperature. * 24 Month at the temperature 30C (+2OC) Packing * Bitumen Primer: 25 Liter Drum Note * Bitumen Primer contains volatile and slightly toxic solvent. Keep away from spark and open flames at working area. * Bitumen premier it is manufactured using bitumen solution which is used for sealing of prime porous and non-porous surface, and also to protect residential and commercial building. * Bitumen Primer is used to protect substrate against corrosive attack, is suggested to apply anti-corrosive primer.It is best for protection against sub-striate against atmospheric corrosion and chemical corrosion. It is a mixed substance made up of organic liquids that are highly sticky, water proof, viscous,acid proof as with all surface coating, good Bitumen Premier is used for long life of the system. it is applied by brush or roller and allowed to dry before any water proofing treatment so to avoid solvent it is used in defects such as cracks, broken mortar joints, etc. are to be repaired prior to Bitumen primer application. Product Details: Grade Standard Technical Grade Physical State - Liquid Usage - Industrial Color - Black Characteristics: Appearance/Color - Pasty liquid/ black Chemical Base - Bituminous rubber emulsion. Density - 1.0 kg/l Curing Speed/ Rate - 3 - 4 hours Tack free after - 5 - 10 hours Cured after - 2 - 4 days (Dependent on ambient Solid Content by - temperature, substrate temperature, Weight - relative Water Content by weight - humidity and thickness of the coating) Bitumen Content - 41% by weight - Thixotropic (The viscosity can be adjusted by - Viscosity adding up to max. 5% of clean water. - Stir well prior use) - For light protection: 1.0 mm min. Coating - For greater protection: ~ 1.5 - 2.0 mm Thickness applied - in two coats. Water Penetration - 48 h, 1 bar: 78.5 cm2: 0 ml under Hydrostatic - 96 h, 4 bar: 78.5 cm2: 33 ml Pressure - Water vapor 6 x 10-7 mg / hmPa Permeability Service - -30 C to 200 C Temperature - Adhesion Concrete - Very good, Timber: Very good, Metal: Moderate Glass: Poor