Forging  1) Processes: Close Die forging, Open die forging  2) Materials: 45# steel, 40Cr, 42CrMo, L6 or according to the customerâ??s request.  3) Weight:: 0.01kgs - 30 tons.  4) Surface finish:  Anti-rust, Painting, and Powder coating.  5) We can supply 3.1B EN10204 certification for each parts.  The following are some of our forged products for your reference.  1.   Shafts Diameter:  â?¤D1200mm Length:   â?¤18000mm Material:  9Cr2, 9CrV, 9Cr2Mo, 42 CrMo, 86CrMoV7, MC3, Mc5. etc  Process: forging  Heat treatment: quenching + tempering, surface quenching  2.    Working roller for cold rolling Diameter: D60- D500    Material: 9Cr2, 9CrV, 9Cr2Mo, 42 CrMo, 86CrMoV7, MC3, Mc5. etc...    Process: forging    Heat treatment: quenching + tempering, surface quenching 3.  Supporting roller for cold rolling Diameter: D240- D900    Material: 9Cr2, 9CrV, 9Cr2Mo, 42 CrMo, 86CrMoV7, MC3, Mc5. etc    Process: forging    Heat treatment: quenching + tempering, surface quenching
Main features: 01) Program control, numerical input, simple operate; 02) High integrated hydraulic control system, accumulator fixed directly on main valve block without any pipe connecting, improve hydraulic system efficiency and easy for maintenance; 03) Advanced taper valve control, fast response, good sealing and not easy to inner leakage; 04) One-piece casting steel U-frame, radial wide guide rails, to get stable and high ram guiding accuracy; 05) Touch screen man-machine interface and automatic malfunction diagnosis and alarm, easy for machine operation and maintenance; 06) Digitized and exacted controlling striking energy, avoid surplus energy harm during striking; 07) Three inserted locating faces to avoid bolts receive force and imported locking washer is used to avoid bolts lose. 08) Fully hydraulic driving system, avoid oil and air mixing; 09) Swaying combine oil cylinder and thin piston rod flexible design; 10) High and low pressure double anti-leakage design; 11) Slow up and down in the case of releasing hydraulic system pressure to make die changing safety; 12) Ram buffer is inner hydraulic buffer, to make sure safety and effective; Optional machines: 01) Special designed die automatic lubrication, blank convey system, ejector and scale removing system are for customer to choose. They can be linked to hammer through program to realize die lubrication locating, timing, quantifying control, to improve its productivity and reduce labor intensity. 02) Remote monitor system can save maintenance engineer to userâ??s workshop time and cost. It not only save large labor and resource cost, but also supply fast service to customer to reduce loss arising from hammer stopping.
* We manufacture shafts from 40mm dia-250 mm dia and upto 3000mm in length. We also manufacture rings with a max OD of 450mm and Width of 200mm. * We have a box type normalizing furnace which can take 5 Mt of load at one time . * We also manufacture a wide range of cylinders, flanges, washer, large Bolts, Gear Blanks etc.
5, 000 ton heavy 4-column push-down hydraulic open die forging press with 80 ton forging manipulator Press specifications Press force: 400.0 bar (4, 700 tons) Upset force: 425.0 bar (5, 000 tons) Maximum press stroke: 2, 500.00 mm Main cylinder diameter: 710.0 mm No. Of cylinders: 3 set Press daylight: 5, 000.0 mm Press force stage @ 425 bar 1st stage (one-central cylinder): 16.7 mn 2nd stage (two-side cylinder): 33.4 mn 3rd stage (three-all cylinder): 50.0 mn Distance between columns clear width: 4, 000mm x 1, 800mm Table shifting device stroke (left x right): 3, 000mm x 3, 000mm Die magazine: 4-die magazine Number of press stroke Force stage penetration return stroke stroke/minute 3-cylinders 150mm 300mm 10/12 3-cylinders 100mm 200mm 15/17 2-cylinders 50mm 100mm 25/30 1-cylinders 5mm 20mm 80/85 Weight of press (die magazine/die shift): approx. 900 tons (1, 984, 140 lbs) Overall dimension of press Total dimension of press: 14, 370 mm Press height above floor level: 10, 870 mm Depth: 3, 500 mm Quantity of pumps: 8 Pressure of each pump 1) rx 360 (2): 400 bar, max 500 bar 2) rf 1000 (6): 400 bar, max 450 bar.
Hot die forging hydraulic press Max. press force: 50,000ton Main Performance Parameters Nominal pressure 60MN Return force 3MN Idle stroke fast-down speed 200mm/s Return speed 15mm/s Max. stroke of moving cross head 1000mm Opening height of press 1300mm Forging temperature 500 degree Celsius.
Baixie hammers become more and more popular. The forging hammers are widely applied in producing automobile parts, motorcycle parts, hydraulic tubes, hardwares, surgical instruments, hand-tools, stainless steel tableware, spaceflight industry; they are also the ideal equipment of manufacturing abnormal parts, such as, connecting rods, bend axes, rockers, fork, stainless steel knives and forks to forge and form precisely, and at the same time the die forging hammers can be operated with robots to realize automation. Package by wooden cases Differnet hammer has different size.
1. Technology (1) Technology Introduction Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). (2) Process Parameters Technical Parameters Cast weight: 0.05kg to 20kgs Cast size: 500 mm x 500 mm x 500 mm Capacity: 5000 Tons/Year Testing Facility: Chemical, Mechanical, NDT, Hydro, Hardness, Micro Structure and General Inspection Surface treatment: Nickel Plating. Chrome Plating, Powder Coating, Paint etc. (3) Material Introduction Ferrous Alloys Low Carbon Steel (Grade # EN 1A, SAE 1020, SAE 1010 etc.) Medium Carbon Steel (Grade # EN 8, EN 31, EN 9, SAE 1045 etc.) High Alloy Steel (Grade # 16MnCr5, 20MnCr5, EN 19, EN 24 etc.) Stainless Steel (Grade # SS 304, SS 310, SS 316 etc..) Non Ferrous Alloys Brass (Grade # Free Cutting Brass, DZR, CuZn40Pb2 etc.) And as per customer specified materials in ASTM, DIN, BS, IS, JIS standards 2. Product Introduction The Hammer Union can be used for cementing trucks, all kinds of manifolds and other high pressure equipment, and pipes, which made of high quality steel by forging and finishing cut, with good mechanical performance and sealing property.
hot die forging spare parts with the weight range from 0.5kg-88kg. We can also do heattreatment and machining as well. We make product based on drawings. Our product had widly use at earth moving, automative, quarrying, oil, marine etc. vehicle parts : such as hub, connecting rod, universal joint ,crankshaft, knckle etc. marine: hook, container bucket, rig, clamp oil: valve body and bonnet
We has been specialized in manufacturing Open die forging hydraulic presses, Close die forging hydraulic presses, Forging manipulators, Ring rolling mills, High speed forging units and other hydraulic presses for many years.
Plc fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in china, a new type of cnc forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦fifteenth planningí¦ of jiangsu province and no. 1 in china at the moment and the tech. Has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by chinese government. Main structural characteristics: intellectual cnc system. High efficient tapered valve control. Unique drive structure. And so on. Wooden case
Product steel forging parts Material options: Stainless steel, Aluminum, Carbon steel, Brass, Copper, Bronze, Titanium, Plastic, Rubber Technics Cnc Machining, Cnc Milling, Drilling, Tapping, Investment Casting, Lost Wax Casting, Die Casting, Stamping, Gravity Casting, Sand Casting Equipment Swiss Screw Machines, Cnc Milling Machines, Wax Injection Machines, Drying Machines, Removing Wax Machines, Heating Machines, Cutting Machines, Polishing Machines, Sand Blasting Machines, Pressure Test Machines, Etc Tolerance DIN 2768mK Inspection CPK Application Auto, Cnc Machine, Medical, Assemble Line, Air Condition System, Road Control System, Fire Protection System, Aviation, military equipment, Jewelry, Etc Management Standard ISO9001:2015,IATF16949:2016 Certification ISO9001:2015,IATF16949:2016
CNC closed die forging hammer CNC Fully Hydraulic Die Forging Hammer isPLC controlled hydraulic die forging hammer, they are widely applied in automobile forgings, motorcycle forgings, hardware forgings, hand tools blank forgings, stainless steel tableware, and aeronautic forgings etc, especially for the precision forging field. CNC hydraulic die forging hammers are hydraulic double-acting programmable forging hammer with HO-U structures, they are complied with low carbon production, low hammer running cost production and high efficiency production etc high requirements in modern forging industry. CNC Forging hammer Features: Programmable hitting.Blow energy is programmable precisely controlled by PLC (Siemens). Precise energy control. Stable forging quality, deviation ±1.5%. Good guide ability. CNC Fully Hydraulic Die Forging Hammer uses 'X' guide, make sure the forging precision. U type hammer frame, with high rigidity, high resistance to side load capacity, suitable for multi-impression-die forging. High blow frequencies. Adopts big tup, short stroke structure, high blow frequency, productive efficiency. Simple and safe operating. Can save and open forging parameter in PLC very easy. Low forging vibration. Optimum die life and hammer rod life, because the die contacting time is shorter duration than with the press. Realize automatic production line. CNC Forging Hammer Technical Parameter CNC Hammer ModelC92K-12.5C92K-16C92K-20C92K-25C92K-31.5C92K-40C92K-50C92K-63 Hit energy(KJ)12.516202531.5405063 Weight of falling parts(kg)8601080135017002150270034004300 Max hit number(min-1)129122123113100989898 Hit stroke(mm)420-620435-635455-665470-685490-755510-790530-775550-805 Working oil pressure(Mpa)2020202020202020 Main motor power(KW)3737555555752*552*55 Machine weight(kg)1900027000300003930048000630007850095000
Our company can supply various forged parts (OEM) according to the customers drawings and requirements. Please offer us your enquiry with detailed drawings, specifications, unit weight, quality requirements and pictures. We will supply you not only the products with good quality but also competitive price and satisfactory service! Material: 42CrMo, 27SiMn, 40Cr, 40CrNiMoA, 45#, 30CrMo, 35CrMo, 42CrMo, ect. Process: Forging. Heat Treatment: Quenching, Tempering, Annealing, Normalizing, Nitridation, Carburization. Surface Treatment: Zinc-Plated, Hot dipping galvanized, Polishing, Painting, Powder coating. Machining Equipment: CNC Machines, Turning Machines,Drilling Machines , Milling Machines, Grinding Machines,etc. Weight: 0.1-3000kgs. Application: Mining Machinery Parts, Coal mine Industry, etc. Package: Plywood or wooden case, pallet (As per customerâ??s requirement).
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Nominal capacity 24Mpa 16000 KN 30Mpa 20000 KN Plunger diameter of main cylinder 920mm Return capacity 2000kN Daylight 3100 mm Max. slider working stroke 1400 mm Center distance between columns 2400x1500 mm Size of movable working table 4000x1500mm Capacity of movable working table 630kN Load of movable working table 40 ton Stroke of movable working table 2000 mm Slider speed speed at approach 250 mm/s (adjustable) working speed 68 mm/s return speed 250 mm/s (adjustable) Moving speed of working table 200 mm/s (adjustable) Power of main motor 1320kW (12x110 kW) Height above the floor 8500mm
3150 ton heavy 4-column push-down hydraulic open die forging press with 80 ton forging manipulator Press specifications: Press force: 400.0 bar (4, 700 tons) Upset force: 425.0 bar (5, 000 tons) Maximum press stroke: 2, 500.00 mm Main cylinder diameter: 710.0 mm No. Of cylinders: 3 set Press daylight: 5, 000.0 mm Press force stage at 425 bar 1st stage (one-central cylinder): 16.7 mn 2nd stage (two-side cylinder): 33.4 mn 3rd stage (three-all cylinder): 50.0 mn Distance between columns clear width: 4, 000mm x 1, 800mm Table shifting device stroke (left x right): 3, 000mm x 3, 000mm Die magazine: 4-die magazine Number of press stroke: Force stage penetration return stroke stroke/minute 3-cylinders 150mm 300mm 10/12 3-cylinders 100mm 200mm 15/17 2-cylinders 50mm 100mm 25/30 1-cylinders 5mm 20mm 80/85 Weight of press (die magazine/die shift): approx. 900 tons (1, 984, 140 lbs) Overall dimension of press: Total dimension of press: 14, 370 mm Press height above floor level: 10, 870 mm Depth: 3, 500 mm Quantity of pumps: 8 Pressure of each pump: 1) rx 360 (2): 400 bar, max 500 bar 2) rf 1000 (6): 400 bar, max 450 bar. In container or in bulk suitable for long time delivery.
Hot die forging hydraulic press Max. Press force: 50, 000ton Main performance parameters Nominal pressure 60mn Return force 3mn Idle stroke fast-down speed 200mm/s Return speed 15mm/s Max. Stroke of moving cross head 1000mm Opening height of press 1300mm Forging temperature 500 degree. In container or in bulk suitable for long time delivery.
Technical Feature: Fully hydraulic driving Striking controlled by programmable controller and digital inputting. U-shape integrated cast steel construct of hammer frame Actinoid wide guide rails construct Elastic thin hammer rod Man-machine conversation screen and automatically displaying malfunction The hydraulic knockout system and shock absorbers can be supplied according to the customeríªs requirement. Advantage of CHK High efficiency low energy cost high operating reliability and safety Firmness durability good rigidity and high accuracy The striking energy and striking sequence can be set optionally Quickly return speed without closing the die Simplified and flexible operation Application Suitable for the products with small batch. Suit to forge abnormity parts exactly. Suit to forge with several mold cavity and closed die forging. Suitable for powder forging alloy steel forging and non-ferrous metal forging. package by wooden cases different hammer have different size
It is obvious economically to innovate out-of-date steam hammer into hydraulic power tup, this is called model ctk plc fully-hydraulic die forging hammer, which can save much cost comparing to buying a new set fully-hydraulic die forging hammer. Basal construct It has high integrated fully hydraulic driving system, and no need of pump chamber and hydraulic station on the ground Striking can be controlled by programmable controller and digital inputting Long hammer tup construct can enhance the working accuracy Striking energy and striking sequence can be set optionally; no surplus striking energy which can avoid noise and increase the die life It has man-machine conversation screen, automatically diagnosing the malfunction and showing in chinese or english. Performance and feature High efficiency and energy saving Constant quality of forging parts Lower run cost Wide application Lower investment cost Easy maintenance and operation Package by wooden cases Different hammers has different size
PLC fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in China, a new type of CNC forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦Fifteenth planningí¦ of Jiangsu province and No. 1 in China at the moment and the tech. has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by Chinese Government. Main Structural Characteristics A Intellectual CNC system PLC fully-hydraulic die forging hammer is equipped with on-line electronic monitors system for pressure, temperature and cleanness and PLC energy control unit as well as logic monitoring system. The electronic monitors are used to guarantee normal operation of the hydraulic system while MSP processor will be responsible for comprehensive analysis technical data collected from on-line sensors, such as: tooling data, working oil pressure, blank deformation, etc and then realizing automatic control for striking energy after calculation of those data and further come to the logic monitoring for the whole working procedure. With precise striking energy control, it can not only reduce vibration and noise generated by surplus striking energy but also increase the hammer's operational reliability and tooling life and further improve forging's quality and speed up working efficiency and decrease the operatorsí» skill requirement. The logic control for the whole working procedure means monitoring working status of all device and executing elements by certain software program. It is also featured with man-machine conversation and malfunction display. B High efficient tapered valve control PLC fully-hydraulic die forging hammer is actuated by tapered valve, with advantages of high efficiency, energy-saving and fast speed due to prompt reaction, big flow-rate, simple construction, compact design, short oil pipeline, minimum pressure and flow loss, etc. C Unique drive structure PLC fully-hydraulic die forging hammer has combined cylinder construction. Because its striking frequency is basically similar to steam hammer, it needs fast oil discharge speed when striking. By using the combined cylinder, it needs no oil pipes, no valves, less or no on-the-way resistance when charging and discharging oil, thus, it can finally realize fast striking and fast return. D Safe sealing PLC fully-hydraulic die forging hammer is constructed with high and low pressure anti-leakage unit, so that the little leakage of the high pressure oil due to incomplete sealing oil can go back to the tank through the oil reflux channel. Low pressure sealing is just for preventing outside leakage of the oil but high and low pressure sealing system can guarantee absolute sealing. wooden cases,30t,
